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Installing the Viper SignalMaster

 with Brake Module

4

Viper SignalMaster with Brake Module 

Federal Signal 

www.fedsig.com

Removing a Light Head

1. 

Remove and retain the three #8-32 screws that secure the end cap to the extrusion. See Figure 2.

Figure 2 Viper SignalMaster light head removal

Cable Assembly

Faceplate

Extrusion

290A6299

Screws (2) Securing Light Head 

to Faceplate

#8-32 Screw (3)

Light Head

2. 

Disconnect the two cable assemblies. 

3. 

Slide the faceplate out of the extrusion

4. 

Remove and retain the two screws that secure the damaged light head to the faceplate.

5. 

Disconnect the wire harness connector from the cable assembly.

Reinstalling a Light Head

1. 

Install the replacement light head by securing it with two removed screws. Tighten the screws so 

that there is no movement in that light head. Ensure that the LED is facing the upright position.

2. 

Reconnect the wire harness to the cable assembly.

3. 

Slide the faceplate into the extrusion. Ensure that the faceplate is captured by the tabs of the 

extrusion.

4. 

Reconnect the cable assemblies. 

5. 

Replace the end cap.

6. 

Secure the end cap with the three #8-32 screws. 

DO NOT OVERTIGHTEN SCREWS: To avoid damage to the PC boards, do not overtighten the 

screws.

Summary of Contents for Viper SignalMaster

Page 1: ...he light to function properly a separate ground connection must be made If practical it should be connected to the fusible link at the front fender between the negative battery terminal and chassis gr...

Page 2: ...ls Polarity Negative ground only Dimensions Height 2 6 in 6 6 cm Length 51 in 129 5 cm and 42 in 106 7 cm Depth 3 4 in 8 6 cm Cable Length 20 ft 609 6 cm Installing the Viper SignalMaster Light Assemb...

Page 3: ...ct the black lead to the negative power source terminal for the brake module Replacing a Lens To replace a lens 1 Remove the four 6 32 screws that secure the lens to the housing See Figure 1 Figure 1...

Page 4: ...e two screws that secure the damaged light head to the faceplate 5 Disconnect the wire harness connector from the cable assembly Reinstalling a Light Head 1 Install the replacement light head by secur...

Page 5: ...ty functions or circuits After testing is complete provide a copy of these instructions to the instructional staff and all operating personnel Cleaning the Plastic Lenses CRAZING CLEANING SOLUTIONS Cl...

Page 6: ...rn Material Authorization RMA Obtain a RMA from a local Distributor or Manufacturer s Representative Provide a brief explanation of the service requested or the nature of the malfunction Address all c...

Page 7: ...opy of this limited warranty can also be obtained by written request to Federal Signal Corporation 2645 Federal Signal Drive University Park IL 60484 email to info fedsig com or call 1 708 534 3400 Th...

Page 8: ...y Park Illinois 60484 3167 www fedsig com Customer Support Police Fire EMS 800 264 3578 1 708 534 3400 Work Truck 800 824 0254 1 708 534 3400 Technical Support 800 433 9132 1 708 534 3400 Copyright 20...

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