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Appendix B Stainless Steel Care and Maintenance

Description, Specifications, Installation, Operation, and Service Manual

 

Federal Signal

 www.fedsig.com

Appendix B Stainless Steel Care and Maintenance

Type 316 Stainless Steel is a durable material with strong anti-corrosion properties. With 

proper care and maintenance, it maintains an optimal appearance over a long service 

life. Exposure to high-saline environments, chlorides, abrasive chemicals, or carbon steel 

diminishes its anti-corrosion properties and increase the risk of damage.

 

Improper care of stainless steel diminishes its anti-corrosion properties and may result in 

surface damage.
•  Use only stainless steel components (that is, washers, bolts, etc.) and tools when 

installing stainless steel products.

•  Never use carbon steel or galvanized fasteners to install stainless steel products.
•  Do not use cleaning products containing chlorides (that is, hydrochloric acid) or other 

abrasive chemicals.

•  When power washing nearby surfaces, wrap stainless steel to prevent contact with 

concrete detergents.

•  If chloride solutions or concrete detergents contact stainless steel, immediately rinse 

away with water.

•  Always wear clean gloves when handling stainless steel products.
•  Do not use abrasive brushes or scouring pads to wipe stainless steel.
•  Unless otherwise specified, apply all cleaners and polishers with a soft, lint-free cloth 

or soft nylon brush. For heavier rust deposits, a nylon scouring pad may be required; 

however, buffing with nylon pads may alter stainless steel finishes. To minimize 

alteration, use only “ultra-fine” nylon pads and rub with the grain. Avoid excessive 

scrubbing.

•  Do not clean stainless steel in direct sunlight or excessive temperatures.
•  Do not weld, cut, drill, or grind carbon steel near stainless steel. Resulting particles 

will contaminate and rust stainless steel.

•  Stainless steel care and maintenance may require the use of harmful chemicals. 

Follow all use and safety instructions provided with cleaning or polishing agents. 

Ensure personal protective equipment is worn in accordance with occupational 

health and safety guidelines stipulated by your local governing authority.

Cleaning

Routine cleaning with soap and water is usually sufficient to maintain the corrosion 

resistance and appearance of 316 Stainless Steel. Use a soft nylon brush to remove any 

accumulated dirt. Wash with mild soap or detergent, then rinse in clean water and wipe 

dry with a soft cloth.

Summary of Contents for ultravoice UV

Page 1: ...255354 Rev Q8 0420 Printed in U S A Copyright 2013 2020 Federal Signal Corporation UltraVoice Model UV Electronic Siren Controller Description Specifications Installation Operation and Service Manual...

Page 2: ...all 1 708 534 3400 This limited warranty is in lieu of all other warranties express or implied contractual or statutory including but not limited to the warranty of merchantability warranty of fitness...

Page 3: ...mmander Software SFCDWARE 16 FSPWARE 16 Status Monitoring 16 Specifications 17 Installation 19 Recommendations on UV Controller Location 19 UV Controller Installation 20 Pole Mounting 20 Flat Surface...

Page 4: ...38 Battery Charger 39 UV25ST Option 40 UVTD IP Option 41 Ethernet Board Specifications 41 Network Information 42 UV Controller Card 43 Manual Activation 45 Local Public Address 45 Relay Output JP11 4...

Page 5: ...Driver Replacement and Inspection 54 Checking the Signal 55 Checking the Battery 55 Checking the Charger 55 Adjusting Two Way Radio Receiver 56 Adjusting the receive audio 56 Adjusting the transmit d...

Page 6: ...wer Amplifier Modules Model UV400 18 Table 12 Environmental 18 Table 13 Physical 19 Table 14 UV Weight 20 Table 15 Modulator Speaker Wiring MOD1004B MOD8032B 25 Table 16 Wiring example for four DSA6 s...

Page 7: ...ure 10 UVARM Front Panel Indicators 37 Figure 11 LEDs on charger 40 Figure 12 Serial to Ethernet Board 42 Figure 13 UV Controller Card 44 Figure 14 UV Controller Card Switches 45 Figure 15 UV Controll...

Page 8: ...rray Retrofit Wiring 66 Figure 22 Modulator Speaker Array Retrofit Wiring 67 Figure 23 UV Controller Two way Radio Wiring Diagram 69 Figure 24 UVTD IP Broadband Wiring Diagram 70 Figure 25 UV Controll...

Page 9: ...llation site for the siren is not selected properly or the siren is not installed properly it may not produce the intended optimum audible warning Follow Federal Emergency Management Agency FEMA recom...

Page 10: ...nnect all siren power including batteries before working near the siren After installation or service test the siren system to confirm that it is operating properly Test the system regularly to confir...

Page 11: ...and monitoring of outdoor electronic sirens The UV controller can interface with various communications including radio landline IP satellite and cellular services Contact your local Federal Signal sa...

Page 12: ...cation through specialized Quiet Test Ability to select or group amplifiers to create flexible zones Volume control per message to optimize siren notification Modular hot swappable design to easily se...

Page 13: ...are uploaded from a computer through the RS232 port located on the front panel or over a communication channel with the Federal Signal Commander software All information is stored in non volatile mem...

Page 14: ...operation use the UVTD240 which includes a 240 Vac to 120 Vac transformer This is useful if 120 Vac heaters are required If operation is required with 240 Vac with no heaters the UV cabinet can accept...

Page 15: ...g fee per 16 messages FSPWARE Programming software Two tone and DTMF SFCD Commander Software System 10 25 255 or 512 Site License UV400 400 watt amplifier required with UV controllers TB LL Telco base...

Page 16: ...communication link Refer to the Help menu provided with the software for operational details FSPWARE FSPWARE is computer software for two tone and DTMF controlled systems This software requires a dire...

Page 17: ...warranty Batteries are user supplied Table 7 Specifications AC Power 108 132 Vac 120 Vac nominal 3 0 A nominal 216 264 Vac 240 Vac nominal 1 6 A nominal Bulk Charge Current IBULK 5 A 10 at 25 C Float...

Page 18: ...o 11 20 A Input current voice mode At 24 Vdc with 1 kHz tone set to 67 VRMS into 11 24 A Standby current with amplifiers turned off 10 mA Efficiency 90 siren mode 80 voice mode Output voltage into 11...

Page 19: ...warnings To prevent excessive exposure to installers and service personnel adequate measures must be taken to ensure that the sirens are not activated while they are within 150 feet of the speaker ar...

Page 20: ...installation is shown in Figure 2 Typical Siren on page 22 The siren is mounted on Class 2 utility pole ANSI type wooden pole or equivalent with a minimum horizontal ground stress rating of 3 700 poun...

Page 21: ...sure that the mounting surface and mounting method selected can safely sustain the weight of the assembly and user provided batteries Also the mounting method used must be able to withstand external m...

Page 22: ...GI SPEAKER CABLE IN CONDUIT TELEPHONE POLE ANTENNA CABLE WITH MAIN DISCONNECT BATTERY CABINET CONTROL CABINET GROUND RODS 2 EACH 8 MIN 120VAC SINGLE PHASE METER BASE Must meet local utility requiremen...

Page 23: ...WS SEE DETAIL A SIREN SERVICE SEAL IF WIRING PASSES THROUGH WALL OR ROOF TO CONTROL TO POWER SOURCE DEVICE DISCONNECT INTO PLATFORM AND ROOF MEMBERS SHOULD REVIEW STRUCTURAL ENGINEER A PROFESSIONAL MO...

Page 24: ...to prevent water entry and corrosion in the Control Cabinet Power Connections To connect the wires in the Control Cabinet 1 Route 1 2 inch conduit steel preferred between the user supplied fused disc...

Page 25: ...2008 3012 4016 5020 6024 JP21 2 Brown 1 1004 2008 3012 4016 5020 6024 JP22 1 White Red 2 2008 3012 4016 5020 6024 JP22 2 Red 2 2008 3012 4016 5020 6024 JP23 1 White Orange 3 3012 4016 5020 6024 JP23...

Page 26: ...ignal www fedsig com Figures 4 through 6 illustrate the AMP location on the backplane motherboard Figure 4 UV Backplane Motherboard AMP1 to AMP 4 Figure 5 UV Backplane Motherboard AMP 5 Figure 6 UV Ba...

Page 27: ...r Drivers Array JP21 1 White Brown A B C D DSA6 1 JP21 2 Brown A B C D DSA6 1 JP22 1 White Brown A B C D DSA6 2 JP22 2 Brown A B C D DSA6 2 JP23 1 White Brown A B C D DSA6 3 JP23 2 Brown A B C D DSA6...

Page 28: ...d to maintain battery efficiency A thermostat provides on off control of the warmers that senses the inside temperature of the Battery Cabinet The battery warmer option is equipped with four battery w...

Page 29: ...regulator and solar panel kit When installed the batteries are charged by the battery charger through the photovoltaic charging system instead of a battery charger to provide operational power to the...

Page 30: ...out and Testing See Appendix A ICM UV Checklist Use this sheet to test sirens Amplifier and Speaker Pre Operation Checkout Non Active Mode With an ohmmeter measure the speaker terminal strips at the b...

Page 31: ...remotely control this siren through landline terminal blocks are located at the bottom of the backplane motherboard labeled REMOTE ACTIVATION INPUTS JP14 A momentary dry contact closure between COM a...

Page 32: ...table provides the descriptions of the front panel indicators See Figure 9 on page 33 Table 17 Front Panel of UV Controller Card Labels Activate with a hold time 0 50 seconds ANT Antenna connector whe...

Page 33: ...e LED is on when amplifier reaches an over temperature condition Call Technical Support if light remains on LIMITED Power Limiting is on or flashing during activation when overdriving amplifier SHORT...

Page 34: ...e Timing parameters configures the time duration of the activation tone codes The three parameters A Time B Time and S Time sets the time duration for the A tone B tone and Single Tone respectively NO...

Page 35: ...tched status Plus Phase All functions between PLUS PHASE and MINUS PHASE repeat for the duration of time encoded in the EAS activation frame EAS activations only Minus Phase All functions between PLUS...

Page 36: ...nt functions in a user program that follows the zone function or until another ZONE or ARM function occurs Record PA Records live PA message for later playback using the PLAY RECORDED PA function Reco...

Page 37: ...uts to enable the UV to connect to existing PA systems or other auxiliary devices The outputs consist of a balanced 33 ohm a balanced 600 ohm a selectable 600 ohm balanced or single ended line level o...

Page 38: ...rs 22 to 14 AWG P1 Back plane 48 pin EPT male card edge connector JP1 33 ohm audio output 1 and 2 balanced output JP3 600 ohm audio output 1 and 2 balanced output JP7 600 ohm line level audio output 1...

Page 39: ...Battery Cabinet is a 24 Vdc charger that monitors battery conditions temperature and varies charge rate See the Battery section under Specifications for required quantity of batteries The two or four...

Page 40: ...mally low current or has a blown fuse or is not producing the correct output voltage NOTES Battery Voltage is temperature compensated when the temperature is above 86 F 30 C The battery charger descri...

Page 41: ...unit also contains a digital to analog converter This allows specially configured incoming data packets to be converted to audio which are then filtered and sent out over a 600 ohm audio port Etherne...

Page 42: ...o Out Adjust To IP COMMS To Serial Interface Input Power Network Information Protocols Supported TCP IP UDP optional XML optional XMPP optional IP Ports Used 16887 SmartMsg TCP IP 80 HTTP 3100 optiona...

Page 43: ...se shorting plug between pins 1 and 2 Output siren audio Use shorting plug between pins 2 and 3 Output radio transmit audio JP8 CTCSS Connector Pins JP9 Transceiver 1 VOX selection Use shorting plug f...

Page 44: ...44 Operations UltraVoice UV Federal Signal www fedsig com Figure 13 UV Controller Card R123 JP1 J1 R125 JP10 JP8 J2 JP7 JP6 JP13 P1 JP9 JP12 JP14 JP3 S1 JP2 JP5 F1 TP16 MIC GAIN JP4 JP11...

Page 45: ...Activates function 6 CODE 7 Activates function 7 STOP Reset CODE 1 and CODE 6 Loads default speaker calibration values and transmits DTMF characters production testing CODE 2 and CODE 3 Calibrate spea...

Page 46: ...ATTERY JP25 BATTERY AMP 6 JP26 2005147__ JP27 AMP 7 AMP 8 JP28 JP2 CONTROLLER 2 JP3 AMP 1 JP4 AMP 2 JP5 AMP 3 JP6 AMP 4 JP7 AMP 5 JP8 AMP 6 JP9 AMP 7 JP10 AMP 8 SIG SIG SIG SIG SIG SIG JP14 JP15 JP16...

Page 47: ...ry contact duration is required To terminate an activated signal before it runs for the full duration do the following provide a momentary contact closure between JP14 COM and F8 RESET NOTE No matter...

Page 48: ...pass Solar JP15 pins 5 and 6 Use to sense operation of solar power system Jumper JP15 pins 5 and 6 when using solar This jumper enables solar mode which causes the system not to report a failure durin...

Page 49: ...ate these by a short to common Only use these inputs with a rotating electronic siren When a zone function is run the speaker array rotates until the corresponding direction sensor input detects that...

Page 50: ...or Site 1 toggle first dip switch to the left All other dip switches are to the right For Site 2 toggle the second dip switch to the left For Site 3 toggle the first and second dip switch to the left...

Page 51: ...r The antenna cable connection is made to the female PL259 SO239 connector outside the cabinet Protect this connection from moisture Mount the antenna facing the activating radio antenna per instructi...

Page 52: ...re monitored with Quiet Test providing a true indication of each amplifier and load performance Perform calibration of the Quiet Test by pressing switches 2 and 3 on the front panel at the same time P...

Page 53: ...he speaker drivers SPEAKER DAMAGE The speaker drivers can not reproduce these frequencies and can be damaged by them Checking Setting UV Controller DV Levels These levels assume that the UV attenuatio...

Page 54: ...aintenance on the siren and avoid excessive exposure To prevent the siren from sounding always turn off the power to the siren at the ac disconnect switch and remove any DC power being supplied by the...

Page 55: ...you can connect an oscilloscope or digital multi meter DMM to the amplifier module output terminal strip to observe the amplifier output This output is at least 67 VRMS during a signal To limit sound...

Page 56: ...kHz private line deviation to the signal b If bandwidth is 25 kHz then modulate at 3 kHz deviation If using private line add 0 75 kHz private line deviation to the signal 2 Adjust the level at TP16 U...

Page 57: ...ttons 5 and 7 on the UV controller card This causes the controller to transmit for approximately 8 seconds Determine proper siren TX level required Nominal UV TX level is 1 Vp p The TX levels for all...

Page 58: ...nance section Also check signal indicators on amplifiers during a function If indicators are off remove amplifier for service Function stops before normal timeout Batteries may require further chargin...

Page 59: ...eyholder Name Radio Information complete this section for install commissioning maintenance N A 25 Radio Make 26 Radio Model 27 Comm Mode Analog P25 Digital Type 28 Trunking Yes No 29 BW 25 12 5 6 25...

Page 60: ...Cleaned Cabinets Yes No 94 Desiccant in Control Cabinet Yes No 95 Antenna installed per manual Yes No 96 Antenna Connectors Sealed Yes No 97 Pole installed per manual Yes No 98 Backfill of Hole Site...

Page 61: ...immediately rinse away with water Always wear clean gloves when handling stainless steel products Do not use abrasive brushes or scouring pads to wipe stainless steel Unless otherwise specified apply...

Page 62: ...e surface wait 30 60 minutes and then neutralize the acid with an alkaline cleaner like UNO S F Thoroughly rinse away all residue with clean water If rust remains stainless steel may need to be treate...

Page 63: ...Damaged Products To avoid progression of damage identify and address problems as early as possible Heavy damage includes structural compromises such as visible dents cracks breaks and rust that can un...

Page 64: ...T IN PARALLEL WITH ANOTHER SET OF SERIAL CONFIGURATION DRIVERS UP TO 4 DRIVERS PER AMPLIFIER ODD NUMBER DSA REQUIRES ANOTHER ODD NUMBER DSA TO ACHIEVE THE EXTRA REQUIRED DRIVER JP21 2 DRIVER MUST BE I...

Page 65: ...IT IMPROPER INSTALLATION WILL RESULT IN DAMAGE TO THE DRIVERS IN THE ORIGINAL OBSOLETE DSA CONFIGURATIONS DRIVERS ARE IN A PARALLEL RESISTIVE CONFIGURATION EACH SET OF PARALLEL CONFIGURATION DRIVERS C...

Page 66: ...L 2 K 2 J 2 I 2 I 1 L 1 K 1 J 1 GRN WHT GRN WHT GRN WHT JUMP WHT JUMP GRN WHT JUMP WHT JUMP P 2 O 2 N 2 M 2 P 1 O 1 N 1 M 1 WHT VIO WHT VIO WHT JUMP WHT JUMP VIO VIO WHT JUMP WHT JUMP Q 1 T 2 S 2 R 2...

Page 67: ...ED WHITE BROWN RED BROWN JUMPER TO JP21 1 MOTHERBOARD TO JP21 2 MOTHERBOARD MOD2008 YELLOW WHITE ORANGE WHITE YELLOW ORANGE TO JP22 2 MOTHERBOARD JUMPER TO JP22 1 MOTHERBOARD MOD3012 WHITE GREEN GREEN...

Page 68: ...68 Appendix C Wiring Diagrams UltraVoice UV Federal Signal www fedsig com...

Page 69: ...69 Appendix D Drawings Figure 23 UV Controller Two way Radio Wiring Diagram...

Page 70: ...70 Figure 24 UVTD IP Broadband Wiring Diagram...

Page 71: ...19 06 SCREW MACH PAN HD 6 32 X 3 8 32 11 7002A009 16 BOLT HEX HD SS 3 8 16 X 1 35 2 7011A152 06 8 SHT MTL SCREW S S 36 7 7058050A NUT MACH SCR KEPS 1 4 20 37 6 7058065A NUT KEPS 3 8 16 SS 38 2 7058A03...

Page 72: ...CORPORATION IS OR MAY BE THE SUBJECT OF PATENT APPLICATIONS AND MAY OR MAYNOT BE COPIED DIVULGED TO OTHERS OR USED FOR MANUFACTURING WITHOUT CONSENT DRAWN BY CHKD BY DATE SCALE AT D SIZE DRAWING NUMBE...

Page 73: ...RX 10 TYPE B BLK 27 2 7011A152 06 8 SHT MTL SCREW S S 28 5 7058050A NUT MACH SCR KEPS 1 4 20 29 30 6 7058065A NUT KEPS 3 8 16 SS 31 2 7058A033 NUT MACH SCR KEPS 5 16 18 32 8 7058A047 NUT MACH SCR KEPS...

Page 74: ...AL DRIVE UNIVERSITY PARK IL 60466 Federal Signal Corporation 8 6 07 SC NONE 8605119A N A N A UNIT OF UVTD IP SEE SHEET 1 Tolerances Unless Otherwise Specified MAY BE THE SUBJECT OF PATENT APPLICATIONS...

Page 75: ...WHT YEL YEL GND 2005632 SEE NOTE ORG ORG T300422 03 066 T300422 03 066 T300214 10 105 RED RED FROM BATTERY BATTERY CABINET FIELD WIRING BLK TB1 3 GND TB1 1 2 3 4 5 TB1 4 TB1 5 TB1 2 TB1 1 50Hz 60Hz 60...

Page 76: ...NG WITHOUT CONSENT DRAWN BY DATE CHKD BY DATE SCALE AT A SIZE UNIT OF MEASURE FINISH MATERIAL NAME CHANGE DATE BY DIVISION SIGNAL 2645 FEDERAL SIGNAL DRIVE UNIVERSITY PARK IL 60466 Federal Signal Corp...

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