FEDERAL PACIFIC PSI Inspection & Maintenance Recommendations Download Page 4

1075 Old Airport Road • Bristol, VA 24201   Phone (276) 669-4084 • FAX (276) 645-8206 • www.federalpacific.com • ISO9001:2015

SECTION IB-1G-805

INSPECTION & MAINTENANCE RECOMMENDATIONS

PAD-MOUNTED SWITCHGEAR TYPE PSI

JUNE 2021, REV 1.1

Page 4

8.  Maintaining the Exterior

  The exterior finish can be maintained by periodic washing, touch up of any scratches 

and abrasions, and waxing. For areas to be touched-up, clean the area removing all rust. 

Feather the paint of areas adjacent to rusted areas to be painted. Apply a red-oxide primer, 

available in spray cans from a local paint supplier or home improvement store. Spray cans 

of the topcoat finish are available from Federal Pacific (specify the original color).

9.   Replacing Labels

  Replace any missing, damaged or obscure labels. Replacement labels are available 

from Federal Pacific.

10.   Lubrication

  When maintenance is performed, check for lubrication at the following locations:

Figure 1.  Lubricate only the interface between the main-

contact stab and the switch blade marked by arrows.

Figure 3.  View shows present 

cast fuse main contact at far 

left and previous main contact, 

which was a weldment, at right 

(removed from  load-break fuse 

mounting).

LUBRICATE ONLY: 

1. On the switch main-contact stab. See Figure 1.

2. On the contact interface at the fuse-mounting stationary main contact. See 

Figure 2.

3. Fuse Mountings

a. Load-Break Fuse Mountings. 

  On the forward contact that engages the fuse contact rod and on the fuse 

hinge contacts that engage the fuse contact ferrule. The contact rod on 

the fuse end fitting and the lower fuse ferrule on the fuse unit of the fuse 

assembly. Refer to fuse manufacturer's instructions.

b.  Non-Load-Break Fuse Mountings 

  On the upper main contact of the fuse mounting and the contact-rod of the 

fuse-unit end fitting or the upper-ferrule contact of the fuse holder, and on 

the fuse hinge contacts that engage the lower ferrule of the fuse unit or fuse 

holder.

4. 

DO NOT LUBRICATE ANY OTHER AREAS.

5. If lubrication is required apply a coating of NYE Rheolube 363, which is the 

only approved lubricant.

11.   Verify Security Devices 

  Verify the operational integrity of security devices such as door latches, penta-

head bolts, hinges and key-interlock systems. Make certain padlocks are properly 

installed on all doors and covers. 

12.   Specification

      Torque Value:   For bus bar connections, apply 50 foot-pounds torque to 1/2-13 

UNC 18-8SS (or equivalent) hex bolts. For other bolted connections, refer to factory.   

High-Pot Test Value:  After cleaning and restoring equipment, Per IEEE C37.74 — 75% 

of 35kV for 1 minute.

Figure 2.  Lubrication points on load-break fuse mounting (at top) 

include three contact locations, namely, the main contact, forward 

contact and fuse hinge contacts. Two lubrication points on non-

load-break fuse mountings (above).

Fuse-hinge contacts that 

engage the fuse contact 

ferrule

Contact interface at 

stationary main contact 

casting (or rod on main-

contact plate for older 

designs)

Forward contacts 

that engage the fuse 

contact rod

© 2021 Electro-Mechanical Corporation

Lubrication is NOT required on any other surfaces than the locations identified 

below. Applying lubrication in other areas may reduce mechanical and electrical 

performance. DO NOT OVER LUBRICATE!

WARNING

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