High Voltage Energy Storage System
Battery HV5120-S Series Product Manual
Page 1: ...High Voltage Energy Storage System Battery HV5120 S Series Product Manual...
Page 2: ...res 5 3 2 Specification 6 3 3 Equipment interface instruction 7 4 Safe Handling of Lithium iron ESS Batteries Guide 12 4 1 Solution Diagram 12 4 2 Danger Label 12 4 3 Tool 12 4 4 Safety Gear 13 5 Inst...
Page 3: ...ic shock Power off the equipment before any operation Grounding indicate PE cable connection position Do not place in areas accessible to children Keep the battery away from open fire or ignition sour...
Page 4: ...nd provisions of the manual 12 Direct or indirect damages caused by the above reasons are not covered by warranty claim Warning 2 1 Before Connecting 1 Please check the external packaging condition be...
Page 5: ...multiple modules are series connected module addresses are set automatically 3 Support for upgrading the battery module from the upper controller through CAN communication 4 The module is non toxic no...
Page 6: ...nal Capacity 5 12kWh 5 Usable Capacity 4 86kWh 95 DOD 6 Nominal Voltage 102 4V 7 Working Voltage 91 2 115 2V 8 Charging Voltage 112V 9 Max Charge Current 25A 10 Max Discharge Current 40A 11 Communicat...
Page 7: ...7 23 Figure 3 2 3 3 Equipment interface instruction Figure 3 3...
Page 8: ...mark Power off Power off Light is off Run Standby Charge Discharge Light is on Alarm Level Alarm System can run but there will be alarm tips Level Alarm System will stop and check the problem Note Des...
Page 9: ...he Isolating Switch to ON position Positive Power Terminal will connect with the HV battery contactor and Negative Power Terminal will connect with the battery HV on the other hand when Isolating Swit...
Page 10: ...85 1 Communication with PCS by RS485 CAN3 Communication with PCS by CAN CAN1 Master slave communication channel CAN communication port with upper computer or display monitor Figure 3 8 Pin Definition...
Page 11: ...L ADDR_DO Output signal for Master BCU to arrange the address 24V 24V signal CAN communication CAN bus for each rack and upper computer or display monitor CAN2H CAH2L For battery debug usage Figure 3...
Page 12: ...arrange the address RS485 2 communication RS485 for each rack and upper computer or display monitor RS485 2A RS485 2B 4 Safe Handling of Lithium iron ESS Batteries Guide 4 1 Solution Diagram Figure 4...
Page 13: ...t circuits If tools are not insulated cover the entire exposed metal surfaces of available tools with electrical tape except their tips 4 4 Safety Gear It is recommended to wear the following safety g...
Page 14: ...s 1 For battery module package Battery Module 2 For packing box of high voltage box NOTE Power and communication cables connect to inverter belongs to the packing box of high voltage box 2 2000mm 6AWG...
Page 15: ...are maintained at a constant level 6 There is just a little dust and dirt in the area 7 The distance from heat source should be more than 2 meters 8 The distance from air outlet of inverter is more t...
Page 16: ...al electric safety and installation policy a suitable breaker between battery system and inverter is required 2 All installation and operation must follow local electric standard and requirements 3 Wh...
Page 17: ...he brackets to the HV Box of the battery rack using 2 pcs M4 10 socket head cap screws with locking torque of2 5N m Figure 5 4 3 Place the base against the wall and mark the position of mounting holes...
Page 18: ...the wall with position of mounting holes on the wall with 2 pcs M6 expansion screws by 8N m Figure 5 7 5 Then lay the battery module one by one on the base and fix all the M4 8 sunk screws on the left...
Page 19: ...of the inverter PCS is same level with the battery system before connection Check all the power switches are OFF System turns on step 1 Check all cables are connected correctly Check grounding is con...
Page 20: ...ation Evacuate contaminated area and seek medical aid 2 Contact with eyes Rinse eyes with flowing water for 15 minutes and seek medical aid 3 Contact with skin Wash affected area thoroughly with soap...
Page 21: ...e make sure the SOC is charged to higher than 85 2 Check installation environment such as dust water insect etc Make sure it is suitable for IP20 battery system Connection of power connector grounding...