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Doc. No. 06EN003367 Rev. E

Pre-Installation

The ST50 can be specified with integral or remote electronics. The flow element has a serial number etched into the side of the
extension pipe as shown on Figure A. The transmitter circuit card has a serial number noted on the board as shown in Figure B. The
flow sensor and transmitter circuit have been calibrated as a matched set and should be paired together in service unless otherwise
approved by a factory technician.

Flow Direction Alignment

All sensor elements have a flow arrow indicator marked on the element assembly at the reference flat. These flow elements have
been calibrated in a particular direction and are designed to be used in service with the flow arrow facing in the same direction as
flow in the pipe stream. See Appendix C for orientation and factory calibration details.

ST50 MASS FLOW METER

 

Installation and Operation Guide

Recommended Straight Run

To optimize flow meter system performance, FCI recommends installation with a minimum of 20 pipe diameters upstream straight run
and 10 pipe diameters of downstream straight run. Where straight run limitations significantly reduce the available pipe diameters, FCI
utilizes Vortab flow conditioners to produce a transferable flow profile from the calibration installation to actual field installations.
FCI’s proprietary AVAL software is available to make flow meter installation evaluations where straight run limitations are considered.
See Figure C for recommended installation.

FCI flow meters may be installed with less than the recommended straight run, but may have performance limitations. FCI offers
Vortab flow conditioners for use in applications that have significant straight run limitations. FCI uses the AVAL application modeling
software to predict meter performance in each installation. AVAL outputs are available to review prior to order placement and will
indicate performance expectations both with and without Vortab Flow Conditioning.

Figure C

Figure A

Figure B

 

 

Flow Direction

Serial Number

FLOW

 

Summary of Contents for ST50

Page 1: ...on Guide RecommendedStraightRun To optimize flow meter system performance FCI recommends installation with a minimum of 20 pipe diameters upstream straight run and 10 pipe diameters of downstream straight run Where straight run limitations significantly reduce the available pipe diameters FCI utilizes Vortab flow conditioners to produce a transferable flow profile from the calibration installation...

Page 2: ...or 3 4 MNPT with stainless steel or Teflon ferrule retractable packing gland 1 2 or 3 4 MNPT with graphite or Teflon packing Insertion Length Field adjustable lengths 1 to 6 25 mm to 152 mm 1 to 12 25 mm to 305 mm or 1 to 18 25 mm to 457 mm Flow Transmitter Enclosure NEMA 4X IP67 aluminum dual conduit ports with either 1 2 NPT or M20x1 5 entries Epoxy coated Analog Output Signals Dual 4 20 mA conf...

Page 3: ...he compression fitting lightly tightened around the extension then slowly move the pipe extension forward until the element is at centerline as shown Caution The element is shipped with a protective sleeve surrounding the flow element After removing the sleeve take care to prevent the element from sliding through the compression fitting and contacting the opposing wall with any force as it may cau...

Page 4: ...table Packing Gland Mounting A retractable packing gland with MNPT or MNPT threads and graphite or Teflon packing is a process connection option FCI single point flow meters are calibrated at the centerline of the process pipe The flow element is properly mounted when the tip of the flow element is located 50 inches 13 mm past the pipe centerline Follow the below steps to install retract instrumen...

Page 5: ...crew on the side of the locking collar See Figure F below Figure F PACKING NUT LOOSEN THIS SCREW LOCKING COLLAR C01445 1 1 Caution For applications where the process media is pressurized to greater than 232 psig 16 bar g make sure to first depressurize the process line before retracting the flow element At 232 psig 16 bar g the effective force on the insertion probe is 45 5 lbs 20 6 kg which is th...

Page 6: ...power disconnected before wiring Safety instructions for the use of the ST50 series 18 to 36 VDC version only in Hazardous Areas Approval KEMA 06ATEX0207 X for Category 3 GD protection EEx nAT6 T65 Special conditions for safe use 1 Provision shall be made to prevent the rated voltage from being exceeded by transient disturbances of more than 40 2 For applications in explosive atmospheres caused by...

Page 7: ... watts DC Version Power dissipation values under nominal conditions Instrument electronics sensor 4 5 watts Sensor only 0 25 watts Power dissipation values under maximum load conditions Instrument electronics sensor 6 watts Sensor only 0 30 watts VDCPower As Shown 18 36 VDC power connected with Gnd 4 20 mA connected for flow and temperature Pulse Out in source mode Note In source mode 15 VDC outpu...

Page 8: ...s the voltage and current for the pulse Maximum 15 VDC and 50 mA depends on the connected load Sinkmode Iftheconnectedloadrequires 15VDCand50mAanexternalpowersupplyisrequired Maximum40VDCand150mA Pulse factor Number of pulses per selected engineering unit Default 1 Example in NCMH 1 1 pulse per NCM 0 1 1 pulse per 0 1 NCM 10 pulses per 1 NCM 10 1 pulse per 10 NCM Range pulse factor 0 001 1000 Samp...

Page 9: ...Thispageissubjecttoproprietaryrightsstatementonlastpage 9 Doc No 06EN003367 Rev E ST50 Mass Flow Meter Fluid Components International LLC Pulse Output Wiring Pulse Output Wiring ...

Page 10: ...y etc configure the PC s serial port the one intended to be connected to the instrument as listed below COMPortNumber Number of COM port connected to instrument COM1 COM2 etc BaudRate 9600 Number of Bits 8 Stop Bits 1 Parity None FlowControl None TerminalEmulation VT100 After configuring the serial port and making the PC to instrument connections start a communications session with the applicable ...

Page 11: ...inflow 0 0000000 Change Y N Maximum flow 462 04 Enter to continue Cmaxflow 462 04 Change Y N Y CMintemp F 40 00000 Change Y N CMaxtemp F 250 00000 Change Y N Percent of Range is OFF Change to ON LCD Mult Factor x1 Change Y N N 100 0 SCFM Instrument will end up in Normal Operation Mode R Select Round Duct 3 068 3 inch Sch 40 pipe I D N Y 462 04 N N N Command Name Description T Normal Operation Mode...

Page 12: ...his occurs contact FCI Field Service to continue programming the instrument The instrument will prompt the user when this is necessary Do not change any parameters that require this code unless there is an absolute understanding of the instrument s operation The user cannot exit some routines unless all entries are completed or the power is cycled Note Always press T before unplugging the FC88 If ...

Page 13: ...ge Y N Press ENTER nochange The last saved mode of the next menu item displays NAMUR Off followed by the prompt Change Y N SelectY Enter The display reads NAMUR Off followed by the prompt Enter 1 to make the selection Select ENTER Bypassing 1 the next display reads NAMUR Low followed by the prompt Enter 2 to make the selection Select2and ENTER 2 sets the new NAMUR configuration The last saved mode...

Page 14: ... prompt Changeto LowtoHigh Respond with Y to toggle to the alternate setting If no change select N and or ENTER to continue The last saved mode of the next menu item displays Switchpt1 0 0000000 followed by the prompt Change Y N Respond with Y to enter a setpoint value value is in same units as the flow and must be within the calibratedrange If no change select N and or ENTER to continue The last ...

Page 15: ...on Remote Enclosure Verify that the moisture barriers and seals protecting the electronics in the local enclosure is adequate and that no moisture is entering the enclosure Electrical Wiring FCI recommends occasional inspection of the system s interconnecting cable power wiring and flow element wiring on a common sense basis related to the application environment Periodically the conductors should...

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Page 17: ...ld also be checked on instruments that have been in operation for some time If the application design does not match field conditions errors occur 1 Review the application design with plant operation personnel and plant engineers 2 Ensure that plant equipment such as pressure and temperature instruments conform to the actual conditions 3 Verify operating temperature operating pressure line size an...

Page 18: ...ration parameters stored in the flow transmitter at the factory To verify that these parameters have not changed complete the following 1 Identify the appropriate Delta R data sheets by serial number of the instrument 2 Press D ENTER to examine each of the parameters The ENTER key allows scrolling one message at a time Use Table 4 to verify parameters with the Delta R data sheet ST50 Parameters An...

Page 19: ...nuity If fuse reads open replace with equivalent component FCI part no 019933 01 Wickmann Inc series 374 1 6A amp code 1160 package 0410 short radial leads Step 2 Verify interconnecting cable from the customer interface board and the control circuit board assembly module are correctly seated into the appropriate header Remove power from the instrument Open the electronics enclosure exposing the cu...

Page 20: ...f the control circuit assembly Note that two of the wires have a red stripe and are located closest to the interconnecting cable header Using an ohmmeter verify that resistance between the two red striped wires is approximately 1100 ohms 20 This resistance is temperature dependant The resistance at 70 degrees F should be 1082 ohms Verify the resistance between the two natural colored wires are app...

Page 21: ...terminals Note Interconnecting wiring resistance decade box to electronics must be same gauge and length suggested 24 AWG and 45 to avoid any inaccuracies in the Delta R verification caused by unequal wire lengths and or wire gauges Use of the FCI normalization cable avoids this issue 5 Set both decade boxes for the nominal resistance value 1000 ohms 0 01 6 Connect DVM to the meters output termina...

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Page 23: ...Thispageissubjecttoproprietaryrightsstatementonlastpage 23 Doc No 06EN003367 Rev E ST50 Mass Flow Meter Fluid Components International LLC Appendix A Approval Information EU Information ...

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Page 25: ...MAND FUNCTION COMMAND DECRIPTION A R AvgDelta_r AvgRef B R Delta_r Ref_r C R Tcdelta_r Ref_r D R Diagnostics F R W Kfactors G R W Clear FlashEE Boxcar Count ADC to Ohms Cal K R W Cal Parameters L R W Output Cal N W Warm Restart R W Factory Restore S R W Totalizer Menu On Off T R Normal Mode V R W Output Config W R W Totalizer Y W Command Line Interface Z W Flow units Pipe Size and LCD Scaling Tabl...

Page 26: ...luid Components International LLC Thispageissubjecttoproprietaryrightsstatementonlastpage 26 Doc No 06EN003367 Rev E ST50 Mass Flow Meter Table 6 ST50 List of CLI Commands Cont Command Line Password 357 ...

Page 27: ...ng a Write Function separate the Command characters and the data value with a space All Read and Write Functions are completed with a CR To exit CLI press CR following the last Command CR Examples RBK CR Read Breakpoint WBK 2222 CR Write Breakpoint 2222 RC11 CR Read Coefficient C1 1 WC11 234 567 CR Write Coefficient C1 1 234 567 CR Leave Command Line Mode ...

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Page 29: ...Thispageissubjecttoproprietaryrightsstatementonlastpage 29 Doc No 06EN003367 Rev E ST50 Mass Flow Meter Fluid Components International LLC Appendix C Drawings ...

Page 30: ...ational LLC Thispageissubjecttoproprietaryrightsstatementonlastpage 30 Doc No 06EN003367 Rev E ST50 Mass Flow Meter INTERNATIONAL LLC FLUID COMPONENTS FLUID COMPONENTS SCFM INTERNATIONAL LLC INTERNATIONAL LLC FLUID COMPONENTS ...

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Page 32: ...id Components International LLC Thispageissubjecttoproprietaryrightsstatementonlastpage 32 Doc No 06EN003367 Rev E ST50 Mass Flow Meter INTERNATIONAL LLC FLUID COMPONENTS INTERNATIONAL LLC FLUID COMPONENTS ...

Page 33: ...ax number to the regional representative Again FCI is available by facsimile if all possibilities have been exhausted with the authorized factory representative Our fax number is 1 760 736 6250 it is available 7 days a week 24 hours a day ByEmail FCI Customer Service can be contacted by email at techsupport fluidcomponents com Describe the problem in detail making sure a telephone number and best ...

Page 34: ...ice Exceptions are made for duplicate shipments made by FCI If any repair or return equipment is received at FCI freight collect without prior factory consent FCI bills the sender for these charges Field Service Procedures Contact an FCI field representative to request field service A field service technician is dispatched to the site from either the FCI factory or one of the FCI representative of...

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Page 37: ...pose for which they are intended or used Should the Buyer receive defective goods as defined by this paragraph the Buyer shall notify the Seller immediately stating full particulars in support of his claim and should the Seller agree to a return of the goods the Buyer shall follow Seller s packaging and transportation directions explicitly In no case are the goods to be returned without first obta...

Page 38: ...ata including trade secrets and proprietary information which is the property of Fluid Components International LLC FCI Disclosure of this data to you is expressly conditioned upon your assent that its use is limited to use within your company only and does not include manufacture or processing uses Any other use is strictly prohibited without the prior written consent of FCI Visit FCI on the Worl...

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