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FLT93 Flow Switch Series

FLUID COMPONENTS INTERNATIONAL LLC

Doc. No. 06EN003312 Rev. D

7

This page is subject to proprietary rights statement on last page

When using the instrument for both level and temperature applications, the temperature signal can be as
much as 50

°

F (28

°

C) high when the sensing element is in still air.

Turn the heater off for temperature only applications.  To turn off the heater remove the heater control
jumper from the heater wattage control.  The jumper may be stored on the control circuit by plugging it
across J12 and J14.  Placing the jumper here will not turn on the heater.

Ensure that the instrument has been properly installed.  Apply power to the instrument and allow fifteen minutes for the
sensing element to become active and stabilize.

Establish the normal or expected temperature.  Remove the enclosure cover to allow access to the control circuit.
Perform either the detecting increasing temperature or detecting decreasing temperature procedure shown below.

Detecting Increasing Temperature (high temperature alarm)

If the status LED is off, turn the alarm adjustment potentiometer clockwise until the LED turns on.  With the LED on,
slowly turn the potentiometer counterclockwise one half turn past the point at which the LED just turns off.  The
potentiometer may have up to one-quarter turn of hysteresis, therefore, if the mark is overshot, the procedure should be
repeated.

Detecting Decreasing Temperature (low temperature alarm)

If the status LED is on, turn the set point adjustment potentiometer counterclockwise until the LED turns off.  With the
LED off, slowly turn the potentiometer clockwise one-half turn past the point at which the LED just turns on.  The
potentiometer may have up to one-quarter turn of hysteresis, therefore, if the mark is overshot, the procedure should be
repeated.

Adjustment by Measurement (Option 2)

Air/Gas Flow Applications

1. Remove the instrument's enclosure cover.

2. Ensure the configuration jumpers on the control circuit are correct for this application.  See tables on page 4.

3. Check to make sure the input power jumpers match the power to be applied to the instrument.   See the power input

table on page 4.

4. Apply power to the instrument.  Verify the yellow LED is on and allow the instrument fifteen minutes to

warm-up.

5. Verify the mode switch is in the RUN position.

6. Attach a DC voltmeter to the P1 terminal block with the positive (+) lead to position one and the negative (-) lead to

position two.

Note:

The terminal block can be unplugged from the control circuit to facilitate easy connections.  The terminal
block is used in late production instruments.  Early production instruments used a mating cable and
connector. If a cable and connector are required use FCI part number 015664-01 to order.

7. Establish the normal process flow condition and allow the signal to stabilize.

Note:

The output signal at connector P1 will vary inversely with changes in the process flow rate.  The output
signal level is relative to the type of process media being measured and the heater wattage setting.  See flow
application figure on page 5.

8. Record the normal flow signal value.

Normal Flow Signal = ________ volts DC

9. Follow either the Detecting Decreasing Flow or the Detecting Increasing Flow procedure for each flow application

alarm.

Summary of Contents for FLT93F

Page 1: ...Element Serial Number Also Showing FlowArrow Located near the FE enclosure It is also on the enclosure tag Electronics Serial Number It is also on the transmitter s FT enclosure tag C Recommended installation troubleshooting tools are an open ended wrench to fit the NPT connection an open ended wrench to fit the flanged fitting nuts and bolts a small flat blade screw driver for manipulating potent...

Page 2: ...a 1 megohm resistor connected to ground Connect the instrument to ground Apply antistatic agents such as Static Free made by Chemtronics or equivalent to hand tools to be used on the instrument Keep high static producing items away from the instrument such as non ESD approved plastic tape and packing foam The above precautions are minimum requirements to be used The complete use of ESD precautions...

Page 3: ... Remote Wiring Pictorial FLT93 Integral Wiring Diagram Maximum Distance for AWG Connection 10 ft 50 ft 100 ft 250 ft 500 ft 1000 ft 3m 15m 31m 76m 152m 305m AC Power 22 22 22 20 18 16 Relay 6A 22 16 12 Not Recommended Flow Element Wires 22 20 20 18 18 18 Requires a shielded cable with the shield wire connected to the control socket only Only qualified personnel are to wire or test this instrument ...

Page 4: ...FOR FLT S AND J14 IS STANDARD FOR FLT93 F 0 75 WATTS 0 21 WATTS OFF OFF 0 49 WATTS 0 25 WATTS JUMPER ALARM NO 1 RELAY DE ENERGIZED WITH LOW FLOW LOW LEVEL DRY OR HIGH TEMPERATURE RELAY DE ENERGIZED WITH HIGH FLOW HIGH LEVEL WET OR LOW TEMPERATURE ALARM NO 2 RELAY DE ENERGIZED WITH LOW FLOW LOW LEVEL DRY OR HIGH TEMPERATURE RELAY DE ENERGIZED WITH HIGH FLOW HIGH LEVEL WET OR LOW TEMPERATURE J27 J26...

Page 5: ...ch alarm can be setup for one of three applications flow level interface or temperature The following application specific adjustment procedures are generic and can be used for setting either or both alarms The mode switch must be in the RUN position Use the top figure on this page to help locate the adjustment potentiometers and LEDs Flow Applications 1 Ensure that the instrument has been properl...

Page 6: ... turn the set point adjustment potentiometer clockwise until the LED turns on With the LED on slowly turn the potentiometer counterclockwise one turn past the point at which the LED just turns off The potentiometer may have up to one quarter turn of hystereses therefore if the mark is overshot the procedure should be repeated Detecting Wet Condition adjustment with sensing element dry Alert Give c...

Page 7: ...ckwise until the LED turns off With the LED off slowly turn the potentiometer clockwise one half turn past the point at which the LED just turns on The potentiometer may have up to one quarter turn of hysteresis therefore if the mark is overshot the procedure should be repeated Adjustment by Measurement Option 2 Air Gas Flow Applications 1 Remove the instrument s enclosure cover 2 Ensure the confi...

Page 8: ... No 2 counterclockwise until the LED turns off and then slowly clockwise just until the LED turns on 8 If this is the only flow application alarm to be setup then skip to the Continue With the Air Gas Flow Procedure Detecting Increasing Flow high flow alarm 1 Establish the excessive process flow condition and allow the signal to stabilize 2 Record the high flow signal The high flow signal should b...

Page 9: ...Continue With the Air Gas Flow Procedure 1 Slide the mode switch to the RUN position 2 Establish the normal process flow condition For low flow alarm setups the status LED should be off For high flow alarm setups the status LED should be on 3 Establish the process alarm condition and monitor the voltmeter display 4 When the output signal passes through the calculated set point value the status LED...

Page 10: ...Detecting Wet Condition high level alarm If the status LED is on turn the set point adjustment potentiometer R26 for alarm No 1 or R25 for alarm No 2 slowly counterclockwise just until the LED turns off OR If the status LED is off turn the set point adjustment potentiometer R26 for alarm No 1 or R25 for alarm No 2 clockwise until the LED turns on and then slowly counterclockwise just until the LED...

Page 11: ...age is out of tolerance NOT OK The serial numbers on the control board and the sensing element must match If the serial numbers are OK then contact FCI Field Service c The Voltage is between 1 and 6 volts and changes with flow or level changes OK See item 7 Alarm Switch Point Settings d The voltage is still about 0 volts or the voltage is over 7 volts or the voltage is negative between 1 and 6 vol...

Page 12: ...e secrets and proprietary information which is the property of Fluid Components International LLC FCI Disclosure of this data to you is expressly conditioned upon your assent that its use is limited to use within your company only and does not include manufacture or processing uses Any other use is strictly prohibited without the prior written consent of FCI Visit FCI on the Worldwide Web www flui...

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