FCA US RAM 2500 2019 Manual Download

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Adding Engine Coolant (Antifreeze) . . . . . . . . . . . . .117
Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . .74, 76
Air Cleaner, Engine

(Engine Air Cleaner Filter) . . . . . . . . . . . . . . .105, 124

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Antifreeze (Engine Coolant) . . . . . . . . . . . . . . . . . . .116

Capacites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

Automatic Transmission

Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . .122
Fluid Level Check . . . . . . . . . . . . . . . . . . . . . . . .122
Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Shifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

Axle Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

Blanket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . .84

Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

Fluid Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . .120

Brake/Transmission Interlock . . . . . . . . . . . . . . . . . . .53

Capacities, Antifreeze (Engine Coolant) . . . . . . . . . . .134
Capacities, Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . .134

Caps, Filler

Oil (Engine) . . . . . . . . . . . . . . . . . . . . . . . . . .99, 103
Radiator (Coolant Pressure) . . . . . . . . . . . . . . . . .118

Charge Air Cooler . . . . . . . . . . . . . . . . . . . . . . . . . .120
Cooling Pressure Cap (Radiator Cap). . . . . . . . . . . . .118
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

Cruise Control (Speed Control). . . . . . . . . . . . . . . . . .70

Dealer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Diesel Exhaust Brake . . . . . . . . . . . . . . . . . . . . . . . . .49
Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130
Diesel Fuel Requirements . . . . . . . . . . . . . . . . . . . . .130

Bulk Storage Of . . . . . . . . . . . . . . . . . . . . . . . . . .77

Diesel Fuel System, Re-Priming. . . . . . . . . . . . . . . . .112
Disabled Vehicle Towing . . . . . . . . . . . . . . . . . . . . . .87

140

INDEX

Summary of Contents for RAM 2500 2019

Page 1: ...rved Ram is a registered trademark of FCA US LLC 19DDDSL67 226 AA D I E S E L S U P P L E M E N T 2 0 1 9 2 5 0 0 3 5 0 0 4 5 0 0 5 5 0 0 R A M T R U C K RAM TRUCK 2500 3500 4500 5500 2019 DID_3566548_19a_Ram_2500_3500_4500_5500_Diesel_EN_090618 indd 1 9 6 18 11 37 AM ...

Page 2: ...ne equipment must be installed properly by trained person nel The following must be observed during installation The positive power connection should be made directly to the battery and fused as close to the battery as possible The negative power connection should be made to body sheet metal adjacent to the negative battery connection This connection should not be fused Antennas for two way radios...

Page 3: ... INTRODUCTION 3 2 GETTING TO KNOW YOUR VEHICLE 5 3 GETTING TO KNOW YOUR INSTRUMENT PANEL 9 4 STARTING AND OPERATING 29 5 IN CASE OF EMERGENCY 83 6 SERVICING AND MAINTENANCE 91 7 TECHNICAL SPECIFICATIONS 129 8 INDEX 139 1 2 3 4 5 6 7 8 ...

Page 4: ......

Page 5: ...INTRODUCTION CONTENTS 䡵 A MESSAGE FROM FCA US LLC 4 1 ...

Page 6: ...evere engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and torque output such as whether or not performance enhancing powertrain components com monly referred to as downloaders power boxes or perfor mance chips have been used This information cannot be erased and will sta...

Page 7: ... SYSTEM IF EQUIPPED 6 How To Use Remote Start 6 Remote Start Abort Message 7 To Enter Remote Start Mode 7 To Exit Remote Start Mode Without Driving The Vehicle 7 To Exit Remote Start Mode And Drive The Vehicle 8 Remote Start Comfort Systems If Equipped 8 2 ...

Page 8: ... Warning Lights And Mes sages within Getting To Know Your Instrument Panel for more information Obstructions between the vehicle and the key fob may reduce this range How To Use Remote Start All of the following conditions must be met before the engine will remote start Transmission in PARK Doors closed Hood closed HAZARD switch off BRAKE switch inactive brake pedal not pushed Battery at an accept...

Page 9: ...e if programmed In cold ambient temperature conditions the diesel vehicle may delay crank up to 30 seconds for the fuel and grid heater Once the vehicle has started the engine will run for 15 minutes or 75 seconds in extreme cold and high elevation NOTE The park lamps will turn on and remain on during Remote Start mode For security power window and power sunroof opera tion if equipped are disabled...

Page 10: ...Remote Start Comfort Systems If Equipped When remote start is activated the heated steering wheel and driver heated seat features will automatically turn on in cold weather In warm weather the driver vented seat feature will automatically turn on when the remote start is activated These features will stay on through the duration of remote start or until the ignition switch is turned to the ON RUN ...

Page 11: ...articulate Filter DPF Messages 19 Manual DPF Regeneration Chassis Cab Models Only If Equipped 21 Instrument Cluster Display Messages 24 Cold Ambient Derate Mode Messages 24 Diesel Exhaust Fluid DEF Warning Messages 25 Diesel Exhaust Fluid DEF Fault Warning Messages 26 䡵 WARNING LIGHTS AND MESSAGES 27 Yellow Indicator Lights 27 Green Indicator Lights 28 3 ...

Page 12: ...INSTRUMENT CLUSTER Base Instrument Cluster 10 GETTING TO KNOW YOUR INSTRUMENT PANEL ...

Page 13: ...e warnings under the Cooling System Pressure Cap paragraph WARNING Driving with a hot engine cooling system could dam age your vehicle If the temperature gauge reads H pull over and stop the vehicle Idle the vehicle with the air conditioner turned off until the pointer drops back into the normal range If the pointer remains on the H turn the engine off immediately and call an authorized dealer for...

Page 14: ...Warning Messages NOTE The gauge may take up to five seconds to update after adding a gallon or more of Diesel Exhaust Fluid DEF to the DEF tank If you have a fault related to the DEF system the gauge may not update to the new level See your authorized dealer for service The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F 11C The DEF line he...

Page 15: ...Premium Instrument Cluster 3 GETTING TO KNOW YOUR INSTRUMENT PANEL 13 ...

Page 16: ...the gauge a DEF Warning Message or Malfunction Indicator Light MIL will be displayed More infor mation is available in the instrument cluster display section under the heading of Diesel Exhaust Fluid DEF Warning Messages WARNING A hot engine cooling system is dangerous You or others could be badly burned by steam or boiling coolant You may want to call an authorized dealer for service if your vehi...

Page 17: ...o the new level See your authorized dealer for service The DEF gauge may also not immediately update after a refill if the temperature of the DEF fluid is below 12F 11C The DEF line heater will possibly warm up the DEF fluid and allow the gauge to update after a period of run time Under very cold conditions it is possible that the gauge may not reflect the new fill level for several drives Outside...

Page 18: ... may consist of the following Digital Speedometer Vehicle Info Fuel Economy Info Trip A Trip B Trailer Tow Audio Stored Messages Screen Setup Vehicle Settings Not Equipped with a Uconnect 3 With 5 inch Display Uconnect 4C 4C NAV With 8 4 inch Display or Uconnect 4C NAV With 12 inch Display radio Settings Turn Menu Off Instrument Cluster Display Premium 1 Instrument Cluster Display Controls 2 Instr...

Page 19: ...and sub menus Fuel Economy Trip A Trip B Audio Stored Messages Screen Set Up Right Arrow Button Push and release the right arrow button to access select the information screens or sub menu screens of a main menu item Push and hold the right arrow button for two seconds to reset displayed selected features that can be reset Left Arrow Button Push the left arrow button to access select the informati...

Page 20: ...row button to reset the Oil Life to 100 6 Push and release the up arrow button to exit the instrument cluster display screen Secondary Method Of Resetting Engine Oil Life 1 Without pressing the brake pedal push the ENGINE START STOP button and place the ignition to the ON RUN position do not start the engine 2 Fully press the accelerator pedal slowly three times within ten seconds 3 Without pushin...

Page 21: ...art engine and exhaust system These systems are seamlessly integrated into your vehicle and managed by the Pow ertrain Control Module PCM The PCM manages engine combustion to allow the exhaust system s catalyst to trap and burn Particulate Matter PM pollutants with no input or interaction on your part WARNING A hot exhaust system can start a fire if you park over materials that can burn Such mater...

Page 22: ...ummins diesel engine and exhaust after treatment system to remove the trapped PM and restore the system to normal operating condition Exhaust System Regeneration In Process Exhaust Filter XX Full Indicates that the Diesel Particulate Filter DPF is self cleaning Maintain your current driv ing condition until regeneration is completed Exhaust System Regeneration Completed This message indicates that...

Page 23: ...n be started through the instrument cluster display Manual DPF regen eration allows the filter to be cleaned while the vehicle is at a stationary position in an idle state A manual regeneration may be required if your vehicle meets one of the following criteria The vehicle is frequently operated in a stationary posi tion The vehicle is frequently driven at speeds less than 25 mph 40 km h The vehic...

Page 24: ...for the regeneration process the regeneration can be initiated through the instrument clus ter display in the DPF submenu of the Commerical Settings menu option Use the up and down arrow steering wheel controls to scroll to the Commerical Settings menu in the instrument cluster display Use the right and left arrow buttons to navigate to the DPF submenu which will display the DPF gauge Below the ga...

Page 25: ...utton to initiate the manual DPF regeneration NOTE White smoke may be seen exiting the vehicle tailpipe during the regeneration process This is normal Completing The Manual DPF Regeneration The instrument cluster will display a message signaling that the regeneration is in progress and will take up to 70 minutes to complete This message will take the place of the DPF gauge in the DPF submenu NOTE ...

Page 26: ...X Full Service Required See Dealer Exhaust System Regeneration In Process Exhaust Filter XX Full Exhaust System Regeneration Completed Coolant Low Engine Power Reduced During Warm up Engine Power Reduced up to 30 sec During Warmup Engine Power Reduced up to 2 min During Warmup Cold Ambient Derate Mode Messages The vehicle will display messages when a derate engine power reduction is activated to p...

Page 27: ... DEF system is not serviced within less than 200 miles 322 km of the fault being detected When the DEF system needs to be serviced the following warnings will display DEF Low Refill Soon This message will display when the low level is reached during vehicle start up and with increased frequency during vehicle operation It will be accompanied by a single chime Approximately 5 gallons 19 Liters of D...

Page 28: ...g warnings will display Service DEF System See Dealer This message will display when the fault is initially detected each time the vehicle is started and periodically during driving The message will be accompanied by a single chime We recommend you drive to your nearest authorized dealer and have your vehicle serviced as soon as possible 5 MPH Max Speed in 150 mi Service DEF System See Dealer This...

Page 29: ...will display when the fault is initially detected each time the vehicle is started and periodically during driving The message will be accompanied by a single chime We recommend you drive to your nearest authorized dealer and have your vehicle serviced as soon as possible WARNING LIGHTS AND MESSAGES The warning indicator lights will illuminate in the instrument panel together with a dedicated mess...

Page 30: ...ale is no longer displayed Refer to Starting The Engine in Starting And Operat ing for further information NOTE The Wait To Start telltale may not illuminate if the intake manifold temperature is warm enough Water In Fuel Indicator Light If Equipped The Water In Fuel Indicator Light will illuminate when there is water detected in the fuel filter If this light remains on DO NOT start the vehicle be...

Page 31: ...mperature Below 0 F 18 C 38 Starting Fluids 39 䡵 NORMAL OPERATION 6 7L DIESEL ENGINE 40 Cold Weather Precautions 40 Engine Idling 43 Noise 44 Stopping The Engine 45 Idle Shutdown 46 Programmable Maximum Vehicle Speed 46 Operating Precautions 46 Cooling System Tips 47 Diesel Particulate Filter DPF Manual Regeneration If Equipped Chassis Cab Only 48 䡵 ENGINE BLOCK HEATER IF EQUIPPED 48 Block Heater ...

Page 32: ...PEED CONTROL 70 To Activate 71 To Set A Desired Speed 71 To Vary The Speed Setting 71 To Accelerate For Passing 72 To Resume Speed 73 To Deactivate 73 䡵 ENGINE RUNAWAY 73 䡵 REFUELING THE VEHICLE 2500 3500 DIESEL MODELS 74 䡵 REFUELING THE VEHICLE DIESEL CHASSIS CAB MODELS 76 Fuel Filler Cap 76 Avoid Using Contaminated Fuel 76 Bulk Fuel Storage Diesel Fuel 77 Diesel Exhaust Fluid 77 Diesel Exhaust F...

Page 33: ... in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or Continued WARNING Continued fatally injured Children should be warned not to touch the parking brake brake pedal or the gear selector Do not leave the key fob in or near the vehicle or in a location accessible to children and do not leave the ignition of a vehicle equipped with Keyless Enter N Go ...

Page 34: ...lly after 25 seconds 4 If you wish to stop the cranking of the engine prior to the engine starting remove your foot from the brake pedal and push the button again NOTE Normal starting of either a cold or a warm engine is obtained without pumping or pressing the accelerator pedal Under cold weather conditions the engine may not immediately crank if the Wait To Start telltale is illuminated This is ...

Page 35: ...ll remain in the ACC mode NOT the OFF mode if the engine is turned off when the transmission is not in PARK NOTE If the ignition is left in the ACC or ON RUN engine not running mode and the transmission is in PARK the system will automatically time out after 30 minutes of inactivity and the ignition return to the OFF mode ENGINE START STOP Button Functions With Driver s Foot OFF The Brake Pedal In...

Page 36: ...gine temperature 3 While the Wait to Start telltale is on the instrument cluster will additionally display a gauge or bar whose initial length represents the full Wait to Start time period Its length will decrease until it disappears when the Wait to Start time has elapsed CAUTION If the Water in Fuel Indicator Light remains on DO NOT START the engine before you drain the water from the fuel filte...

Page 37: ...arting and op eration The engine block heater is a resistance heater installed in the water jacket of the engine just above and behind the oil filter It requires a 110 115 Volt AC electrical outlet with a grounded three wire extension cord NOTE The engine block heater cord is a factory installed option If your vehicle is not equipped heater cords are available from your authorized Mopar dealer A 1...

Page 38: ... the parking brake Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C NOTE The temperature displayed in the instrument clus ter does not necessarily reflect the engine manifold air temperature Refer to Instrument Cluster Display in Getting To Know Your Instrument Panel for further information When engine temperatures fall below 66 F 19 C the Wait To Start Light will remain...

Page 39: ...rking brake and drive NOTE Engine idle speed will automatically increase to 1 000 RPM and engage the Variable Geometry Turbocharger at low coolant temperatures to improve engine warm up Automatic equipped vehicles with optional Keyless Enter N Go If the start button is pushed once while in park with the ignition off and driver s foot on the brake pedal the vehicle will automatically crank and star...

Page 40: ...cycled 2 Heat generated by the manifold heaters dissipates rap idly in a cold engine If more than two minutes pass between the time the Wait To Start telltale turns off and the engine is started recycle the manifold heaters by turning the ignition switch to the OFF position for at least five seconds and then back ON 3 If the vehicle is driven and vehicle speed exceeds 19 mph 31 km h before the man...

Page 41: ... preheating system If the instructions in this manual are followed the engine should start in all conditions WARNING Do not leave children or animals inside parked vehicles in hot weather Interior heat build up may cause serious injury or death When leaving the vehicle always make sure the keyless ignition node is in the OFF mode remove the key fob from the vehicle and lock the vehicle Never leave...

Page 42: ... The number of cycles and the length of the cycling opera tion is controlled by the engine control module Post heat operation can run for several minutes and then the elec trical system and voltmeter needle will stabilize The cycling action will cause temporary dimming of the headlamps interior lamps and also a noticeable reduction in blower motor speed Cold Weather Precautions Operation in ambien...

Page 43: ...lfur Diesel Fuel results in a noticeable decrease in fuel economy Climatized Ultra Low Sulfur Diesel Fuel is a blend of Number 2 Ultra Low Sulfur and Number 1 Ultra Low Sulfur Diesel Fuels which reduces the temperature at which wax crystals form in fuel The fuel grade should be clearly marked on the pump at the fuel station Fuel Operating Range Chart 4 STARTING AND OPERATING 41 ...

Page 44: ...e four flaps need to be closed A suitable cold weather cover is available from your Mopar dealer Battery Blanket Usage A battery loses 60 of its cranking power as the battery temperature decreases to 0 F 18 C For the same de crease in temperature the engine requires twice as much power to crank at the same RPM The use of 120 VAC powered battery blankets will greatly increase starting capability at...

Page 45: ... the engine is allowed to idle or the truck is driven on low engine speed drive cycles for more than 2 hours the system will automatically enter an emissions operating mode that will increase the engine idle speed to 900 RPM 1050 RPM for Chassis Cab While in this mode which is designed to help maintain the diesel particulate filter the engine idle speed will return to normal when the brake pedal i...

Page 46: ... OFF switch or press the brake pedal Noise Diesel engines can create noises that may seem as a concern The nature of a diesel engine is compression ignition where compressed air and fuel are mixed and ignited Weather Barometric Pressure Altitude and Temperature will affect how fuel is ignited in the engine Engine s will sound different from day to day or previous model years Clicking ticking or li...

Page 47: ...arings internal components and turbocharger This is especially important for turbocharged charge air cooled engines NOTE Refer to the following chart for proper engine shutdown Driving Condition Load Turbocharger Temperature Idle Time min Before Engine Shutdown Stop and Go Empty Cool Less than One Stop and Go Medium One Highway Speeds Medium Warm Two City Traffic Maximum GCWR Three Highway Speeds ...

Page 48: ...et the maximum vehicle speed to a value greater than what the vehicle tires are rated for Operating Precautions Avoid Overheating The Engine The temperature of the engine coolant antifreeze a mixture of 50 ethylene glycol and 50 water must not exceed the normal range of the temperature gauge 240 F 116 C with a 21 psi 145 kPa coolant pressure cap Usually the engine coolant antifreeze temperature in...

Page 49: ...00 to 800 RPM 10 psi 69 kPa Full speed and load 30 psi 207 kPa CAUTION If oil pressure falls to less than normal readings shut the engine off immediately Failure to do so could result in immediate and severe engine damage Do Not Operate The Engine With Failed Parts All engine failures give some warning before the parts fail Be on the alert for changes in performance sounds and visual evidence that...

Page 50: ...nnect the heater cord to a ground fault interrupter protected 110 115 Volt AC electri cal outlet with a grounded three wire extension cord The engine block heater cord is routed under the hood to the right side and can be located just behind the grille near the headlamp NOTE The engine block heater cord is a factory installed option If your vehicle is not equipped heater cords are available from y...

Page 51: ...er Towing in Starting And Operating of the Own ers Manual Because of the construction of the Cummins turbocharged diesel engine engine run in is enhanced by loaded oper ating conditions which allow the engine parts to achieve final finish and fit during the first 6 000 miles 10 000 km DIESEL EXHAUST BRAKE ENGINE BRAKING The purpose of the exhaust brake engine braking feature is to supply negative ...

Page 52: ...n cause the rear wheels to slide and the vehicle to swing around with the possible loss of vehicle control which may cause an accident possibly resulting in personal injury or death CAUTION Use of aftermarket exhaust brakes is not recommended and could lead to engine damage NOTE For optimum braking power it is recommended to use the exhaust brake while in TOW HAUL mode The exhaust brake feature ca...

Page 53: ...N WARNING It is dangerous to shift out of PARK or NEUTRAL if the engine speed is higher than idle speed If your foot is not firmly pressing the brake pedal the vehicle could accelerate quickly forward or in re verse You could lose control of the vehicle and hit someone or something Only shift into gear when the engine is idling normally and your foot is firmly pressing the brake pedal The transmis...

Page 54: ... children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or Continued WARNING Continued fatally injured Children should be warned not to touch the parking brake brake pedal or the trans mission gear selector Do not leave the key fob in or near the vehicle or in a loca...

Page 55: ...e vehicle s battery becomes discharged the key will be trapped in the ignition even when the gear selector is in PARK Recharge the battery to allow key removal NOTE If a malfunction occurs the system will trap the key fob in the ignition to warn you that this safety feature is inoperable The engine can be started and stopped but the key fob cannot be removed until you obtain service Brake Transmis...

Page 56: ...s released and the vehicle is stopped Be sure to keep your foot on the brake pedal when shifting between these gears The transmission gear selector has only PARK REVERSE NEUTRAL and DRIVE shift positions Manual downshifts can be made using the Electronic Range Select ERS shift control Pressing the ERS switches on the steering wheel while in the DRIVE position will select the highest available tran...

Page 57: ...inst vehicle movement and possible injury or damage Your vehicle could move and injure you and others if it is not in PARK Check by trying to move the gear selector out of PARK with the brake pedal released Make sure the transmission is in PARK before exit ing the vehicle It is dangerous to shift out of PARK or NEUTRAL if the engine speed is higher than idle speed If your foot is not firmly pressi...

Page 58: ... in a vehicle equipped with Keyless Enter N Go in the ACC or ON RUN mode A child could operate power windows other controls or move the vehicle CAUTION Before moving the transmission gear selector out of PARK you must turn the ignition to the ON RUN mode and also press the brake pedal Otherwise damage to the gear selector could result DO NOT race the engine when shifting from PARK or NEUTRAL into ...

Page 59: ...erating and Towing A Disabled Vehicle in In Case Of Emergency for further information DRIVE D This range should be used for most city and highway driving It provides the smoothest upshifts and downshifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth gears The DRIVE position provides...

Page 60: ...transmission fluid is warm refer to the Note under Torque Converter Clutch in this sec tion On Pickup models with 68RFE transmission top overdrive gear is also inhibited until the transmission fluid is warm and during extremely cold temperatures 16 F 27 C or below operation may briefly be limited to first and direct gears only On trucks with AS69RC transmis sion fifth and sixth gears may be inhibi...

Page 61: ... assess the condition of your transmission If the transmission cannot be reset authorized dealer service is required Electronic Range Select ERS Operation The Electronic Range Select ERS shift control allows the driver to limit the highest available gear when the trans mission is in DRIVE For example if you set the transmis sion gear limit to 4 fourth gear the transmission will not shift above fou...

Page 62: ...imit Display 1 2 3 4 5 6 D Actual Gear s Allowed 1 1 2 1 3 1 4 1 5 1 6 1 6 NOTE To select the proper gear position for maximum deceleration engine braking simply push and hold the ERS switch The transmission will shift to the range from which the vehicle can best be slowed down CAUTION When using ERS for engine braking while descending steep grades be careful not to overspeed the engine Apply the ...

Page 63: ...t transmission shifting occurs push the TOW HAUL switch to activate TOW HAUL mode This will improve performance and reduce the potential for transmission overheating or failure due to excessive shifting When operating in TOW HAUL mode transmission upshifts are delayed and the transmission will automatically downshift for engine braking when the throttle is closed and or during steady braking maneu...

Page 64: ...This is normal Using the Electronic Range Select ERS shift control when the transmission is sufficiently warm will demonstrate that the transmission is able to shift into and out of Over drive If the vehicle has not been driven for several days the first few seconds of operation after shifting the transmis sion into gear may seem sluggish This is due to the fluid partially draining from the torque...

Page 65: ...cks are equipped with either a manu ally shifted transfer case or an electronically shifted trans fer case Refer to the operating instructions for your transfer case located in this section for further information Electronically Shifted Transfer Case Four Position Switch If Equipped The electronic shift transfer case is operated by the 4WD Control Switch Transfer Case Switch which is located on th...

Page 66: ...wing behind another vehicle Refer to Recreational Towing in this section for further information WARNING You or others could be injured or killed if you leave the vehicle unattended with the transfer case in the NEU TRAL position without first fully engaging the park ing brake The transfer case NEUTRAL position disen gages both the front and rear drive shafts from the powertrain and will allow the...

Page 67: ...OFF 2 The selected position indicator light will flash until the transfer case completes the shift 3 When the shift is complete the indicator light for the selected position will stop flashing and remain ON If One Or More Of The Following Shift Conditions Are Not Met 1 The indicator light for the current position will remain ON 2 The newly selected position indicator light will continue to flash 3...

Page 68: ...g Procedure NOTE If any of the requirements to select a new transfer case position have not been met the transfer case will not shift The position indicator light for the previous posi tion will remain ON and the newly selected position indicator light will continue to flash until all the require ments for the selected position have been met To retry a shift return the control switch back to the o...

Page 69: ...n use either of the following procedures Preferred Procedure 1 With the engine running slow the vehicle to 2 to 3 mph 3 to 5 km h 2 Shift the transmission into NEUTRAL 3 While still rolling push the desired position on the transfer case control switch 4 After the desired position indicator light is ON not flashing shift the transmission back into gear Alternate Procedure 1 Bring the vehicle to a c...

Page 70: ...be less than engine speed when the torque converter clutch is not engaged and will be same as engine speed when the torque converter clutch is engaged Stationary Mode To operate the PTO in this mode the vehicle must meet the following conditions Transmission in PARK position PTO switch has been activated Brake pedal must not be applied Vehicle engine must be running No vehicle or brake faults pres...

Page 71: ...their electrical switches and remote system is compatible with the vehicle s electrical architecture and software functionality NOTE Single set speed can be programmed via the PTO menu on the instrument cluster display Further details are available at the Ram Truck Bodybuilders web site located at rambodybuilder com Mobile Mode To operate the PTO in this mode the vehicle must meet the following co...

Page 72: ...ybuilder com and choosing the appropriate links SPEED CONTROL When engaged the Speed Control takes over accelerator operations at speeds greater than 25 mph 40 km h The Speed Control buttons are located on the right side of the steering wheel NOTE In order to ensure proper operation the Speed Control System has been designed to shut down if multiple speed control functions are operated at the same...

Page 73: ...icle should be traveling at a steady speed and on level ground before pushing the SET button To Vary The Speed Setting To Increase Speed When the Speed Control is set you can increase speed by pushing the RES button The driver s preferred units can be selected through the instrument panel settings if equipped Refer to Getting To Know Your Instrument Panel for more information The speed decrement s...

Page 74: ...peed will continue to decrease until the button is released then the new set speed will be established Metric Speed km h Pushing the SET button once will result in a 1 km h decrease in set speed Each subsequent tap of the button results in a decrease of 1 km h If the button is continually pushed the set speed will continue to decrease until the button is released then the new set speed will be est...

Page 75: ...et speed from memory ENGINE RUNAWAY Diesel engine runaway is a rare condition affecting diesel engines where the engine consumes its own lubrication oil and runs at higher and higher RPM until it overspeeds to a point where it destroys itself due to either mechanical failure or engine seizure through lack of lubrication WARNING In case of engine runaway due to flammable fumes from fuel spills or t...

Page 76: ... clicks or shuts off the fuel tank is full 4 Remove the fuel nozzle and close the fuel door Emergency Fuel Can Refueling Most fuel cans will not open the flapper door A funnel is provided to open the flapper door to allow emergency refueling with a fuel can 1 Retrieve fuel funnel from the jack kit located under the front passenger seat Diesel Fuel And Diesel Exhaust Fluid Fill Location 1 Diesel Ex...

Page 77: ...d fuel when the engine is running This is in violation of most state and federal fire regulations and may cause the Malfunction Indicator Light to turn on A fire may result if fuel is pumped into a portable container that is inside of a vehicle You could be burned Always place fuel containers on the ground while filling CAUTION To avoid fuel spillage and overfilling do not top off the fuel tank af...

Page 78: ... filling Fuel Filler Cap If the fuel filler cap is lost or damaged be sure the replacement cap is for use with this vehicle WARNING Never have any smoking materials lit in or near the vehicle when the fuel filler cap is removed or the tank filled Never add fuel to the vehicle when the engine is running CAUTION Damage to the fuel system or emission control system could result from using an improper...

Page 79: ...th Diesel Exhaust Fluid Your vehicle is equipped with a Selective Catalytic Reduc tion system to meet the very stringent diesel emissions standards required by the Environmental Protection Agency The purpose of the SCR system is to reduce levels of NOx oxides of nitrogen emitted from engines that are harmful to our health and the environment to a near zero level A small quantity of Diesel Exhaust ...

Page 80: ...al operation Diesel Exhaust Fluid Storage Diesel Exhaust Fluid DEF is considered a very stable product with a long shelf life If DEF is kept in tempera tures between 10 and 90 F 12 and 32 C it will last a minimum of one year DEF is subject to freezing at the lowest temperatures For example DEF may freeze at temperatures at or below 12 F 11 C The system has been designed to operate in this environm...

Page 81: ...ns 12 F 11 C and below the DEF gauge needle can stay on a fixed position and may not move for extended periods of time This is a normal function of the system There is an electric heater inside the DEF tank that automatically works when necessary And if the DEF supply does freeze the truck will operate normally until it thaws DEF Fill Procedure NOTE Refer to Fluids And Lubricants in Technical Spec...

Page 82: ...eral drives Excessive overfilling of the DEF tank can result in a MIL lamp fault code and inaccurate level readings CAUTION To avoid DEF spillage and possible damage to the DEF tank from overfilling do not top off the DEF tank after filling DO NOT OVERFILL DEF will freeze below 12ºF 11ºC The DEF system is designed to work in temperatures below the DEF freezing point how ever if the tank is overfil...

Page 83: ...r one that is has only been used for adding DEF Mopar provides an attachable nozzle with its DEF for this purpose 3 Stop filling the DEF tank immediately when any of the following happen DEF stops flowing from the fill bottle into the DEF tank DEF splashes out the filler neck or a DEF pump nozzle automatically shuts off 4 Reinstall cap onto DEF tank Filling The Def Tank In Cold Climates Since DEF ...

Page 84: ...r carefully review this information to tow your load as efficiently and safely as possible To maintain the New Vehicle Limited Warranty coverage follow the requirements and recommendations in this manual concerning vehicles used for trailer towing Towing Tips 6 Speed Transmission Only When towing a loaded trailer up steep grades at low speeds 20 mph 32 km h or below holding your vehicle in first g...

Page 85: ...ING 84 With Portable Starting Unit 86 䡵 GEAR SELECTOR OVERRIDE 6 SPEED TRANSMISSION 86 Column Gear Selector If Equipped 86 䡵 TOWING A DISABLED VEHICLE 87 Two Wheel Drive Models 89 Four Wheel Drive Models 89 Emergency Tow Hooks If Equipped 90 5 ...

Page 86: ...king brake and place the transmission in PARK 2 Turn off lights heater and other electrical loads 3 Observe charge indicator if equipped in both batteries If the indicator if equipped is light or yellow on either battery replace that battery CAUTION Use the jump start procedure only when the charge indicator if equipped in both batteries is dark in the center Do not attempt jump starting when eith...

Page 87: ...able to the negative post of the discharge battery The resulting electrical spark could cause the battery to explode During cold weather when temperatures are below freezing point electrolyte in a discharged battery may freeze Do not attempt jump starting because the battery could rupture or explode The battery tem perature must be brought up above freezing point before attempting to jump start 6 ...

Page 88: ...t exceed 12 Volts DC or damage to battery starter motor alternator or electrical system may occur GEAR SELECTOR OVERRIDE 6 SPEED TRANSMISSION If a malfunction occurs and the gear selector cannot be moved out of the PARK position you can use one of the following procedures to temporarily move the gear selec tor Column Gear Selector If Equipped 1 Turn the engine OFF 2 Firmly apply the parking brake ...

Page 89: ...er s Manual NOTE Vehicles equipped with the Air Suspension System must be placed in Transport mode before tying them down from the body on a trailer or flatbed truck If the vehicle cannot be placed in Transport mode for example engine will not run tie downs must be fastened to the axles not to the body Failure to follow these instructions may cause fault codes to be set and or cause loss of proper...

Page 90: ...equired to prevent damage to your vehicle Use only tow bars and other equipment designed for this purpose following equipment manufacturer s instructions Use of safety chains is man datory Attach a tow bar or other towing device to main structural members of the vehicle not to bumpers or associated brackets State and local laws regarding vehicles under tow must be observed If you must use the acce...

Page 91: ...eptable methods are to tow the vehicle on a flatbed or with the front wheels raised and the rear wheels on a towing dolly or when using a suitable steering wheel stabilizer to hold the front wheels in the straight position with the rear wheels raised and the front wheels on the ground CAUTION Towing this vehicle in violation of the above require ments can cause severe transmission damage Damage fr...

Page 92: ...ency Tow Hooks If Equipped Your vehicle may be equipped with emergency tow hooks NOTE For off road recovery it is recommended to use both of the front tow hooks to minimize the risk of damage to the vehicle WARNING Do not use a chain for freeing a stuck vehicle Chains may break causing serious injury or death Stand clear of vehicles when pulling with tow hooks Tow straps may become disengaged caus...

Page 93: ...Oil Level 6 7 Diesel Engine 101 䡵 DEALER SERVICE 6 7L DIESEL ENGINE 102 Engine Oil 102 Engine Air Cleaner Filter 105 Draining Fuel Water Separator Filter 108 Engine Mounted Fuel Filter Replacement 109 Underbody Mounted Fuel Filter Replacement 111 Priming If The Engine Has Run Out Of Fuel 112 Intervention Regeneration Strategy Message Process Flow 114 Diesel Exhaust Fluid 114 Maintenance Free Batte...

Page 94: ...t system Inspect engine air filter Check the coolant level hoses and clamps Inspect front end and lubricate If equipped with serviceable fittings Lube the front drive shaft fitting 4X4 models only Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all receipts Oil Change Indicator System Cummins Diesel Your vehicle is equipped with an engine oil c...

Page 95: ...0 miles 20 000 km or 400 hours whichever comes first when running greater than 5 levels of biodiesel Chassis Cab models configured with optional B20 capability If Chassis Cab models configured with optional B20 capa bility are operated with greater than 5 levels of biodiesel the oil change interval must not exceed 12 500 miles 20 000 km or 400 hours whichever comes first under any circumstances Se...

Page 96: ... 228 000 240 000 Change engine oil every 15 000 miles 24 000 km or 12 months or 500 Hours or sooner if prompted by the oil change indicator system whichever comes first X X X X X X X X X X Additional Inspections Check the Diesel Exhaust Fluid DEF tank refill if necessary X X X X X X X X X X X X X X X X X X X X Rotate the tires X X X X X X X X X X X X X X X X X X X X Lubricate front drive shaft fit...

Page 97: ... 000 204 000 216 000 228 000 240 000 Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary X X X X X X X X X X Inspect the brake linings X X X X X X Inspect and adjust parking brake X X X X X X Inspect drive belt replace as nec essary X X X X X X Inspect wheel bearings X X X X X Additional Main...

Page 98: ... 192 000 204 000 216 000 228 000 240 000 Inspect the front and rear axle sur faces If gear oil leakage is sus pected check the fluid level If us ing your vehicle for police taxi fleet off road or frequent trailer tow ing change the axle fluid Inspect the transfer case fluid 4x4 change for any of the following po lice taxi fleet or frequent trailer towing X X X X X Change the transfer case fluid 4x...

Page 99: ...ent trailer towing 68RFE transmission only X X Change automatic transmission fluid and filter s X Replace Crankcase Ventilation Fil ter CCV X X Flush and replace power steering fluid X Flush and replace engine coolant X Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all receipts Under no circumstances should oil change intervals exceed 15 000 ...

Page 100: ...vice work for which you have the knowledge and the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Continued WARNING Continued Failure to properly inspect and maintain your vehicle could result in a component malfunction and effect vehicle handling and performance This could cause an accident CAUTION The manufacturer high...

Page 101: ...id Reservoir 2 Engine Coolant Reservoir 8 Battery 3 Engine Coolant Pressure Cap 9 Power Distribution Center 4 Automatic Transmission Dipstick 10 Washer Fluid Reservoir 5 Engine Oil Fill 11 Power Steering Fluid Reservoir 6 Engine Oil Dipstick 12 Air Cleaner Filter 6 SERVICING AND MAINTENANCE 99 ...

Page 102: ...eservoir 2 Engine Coolant Reservoir 8 Battery 3 Engine Coolant Pressure Cap 9 Power Distribution Center 4 Engine Oil Fill 10 Washer Fluid Reservoir 5 Engine Oil Dipstick 11 Power Steering Fluid Reservoir 6 Automatic Transmission Dipstick 12 Air Cleaner Filter 100 SERVICING AND MAINTENANCE ...

Page 103: ...en checking oil after operating the engine first ensure the engine is at full operating tempera ture then wait for 30 minutes after engine shutdown to check the oil Checking the oil while the vehicle is on level ground will improve the accuracy of the oil level readings Add oil only when the level on the dipstick is below the ADD mark The total capacity from the ADD mark to the Full mark is 2 qts ...

Page 104: ...ssessed against you WARNING You can be badly injured working on or around a motor vehicle Only do service work for which you Continued WARNING Continued have the knowledge and the proper equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent mechanic Engine Oil Change Engine Oil Diesel Engine Refer to the Scheduled Servicing for the proper main...

Page 105: ...s can damage your engine Such damage is not covered by the New Vehicle Limited Warranty Engine Oil Viscosity SAE Grade In ambient temperatures above 0 F 18 C we recommend you use SAE 10W 30 engine oil such as Mopar Shell Rotella and Shell Rimula that meets FCA Material Standard MS 10902 and the API CK 4 engine oil category is required Products meeting Cummins CES 20081 may also be used The identif...

Page 106: ... engineered product and its performance may be impaired by supplemental additives Disposing Of Used Engine Oil And Oil Filters Care should be taken in disposing of used engine oil and oil filters from your vehicle Used oil and oil filters indiscriminately discarded can present a problem to the environment Contact an authorized dealer service station or governmental agency for advice on how and whe...

Page 107: ...isplayed periodically This is because engine air flow requirements change based on driving conditions As the filter becomes more restrictive and air flow requirements increase the SERVICE AIR FILTER message will be displayed The message may not be displayed in subsequent drive cycles if the same conditions are not met The air filter element should be replaced within 250 miles 402 km from the first...

Page 108: ...r occurs first Under no circumstances should the air cleaner filter element exceed 30 000 miles 48 000 km or 24 months whichever comes first CAUTION Many aftermarket performance air filter elements do not adequately filter the air entering the engine Use of such filters can severely damage your engine Engine Air Cleaner Filter Selection The quality of replacement engine air cleaner filters varies ...

Page 109: ...r cleaner cover 2 Lift the air cleaner cover to access the air cleaner filter Air Cleaner Filter Cover 1 Clean Air Hose Clamp 2 Air Cleaner Filter Cover 3 Screws Open Air Cleaner Filter Assembly 1 Air Cleaner Cover 2 Air Cleaner Filter 6 SERVICING AND MAINTENANCE 107 ...

Page 110: ... to this water drain valve is from under the hood The second one is on the under body located in front of the rear axle above the drive shaft on pick up models The Chassis Cab models second filter location is on the frame behind the front axle The best access to this water drain valve is from under the vehicle CAUTION Do not drain the fuel water separator filter when the engine is running Diesel f...

Page 111: ...ere used fluids and filters can be properly disposed of in your area Drain the fuel water separator filters when the Water In Fuel Indicator Light is ON Within 10 minutes of vehicle shutdown turn the engine mounted filter drain valve located on the side of the filter assembly counterclock wise 1 4 turn and turn the under body mounted filter drain valve located on the bottom of the filter assembly ...

Page 112: ...nsure engine is turned off 2 Place drain pan under the fuel filter drain hose 3 Open the water drain valve 1 4 turn counterclockwise and completely drain fuel and water into the approved container 4 Close the water drain valve 5 Remove lid using a socket or strap wrench Rotate counterclockwise for removal Remove used o ring and discard it 6 Remove the used filter cartridge from the housing and dis...

Page 113: ...d Fuel Filter Replacement NOTE Using a fuel filter that does not meet the manufacturer s filtration and water separating requirements can se verely impact fuel system life and reliability The underbody mounted filter housing will cause the engine not to run if 1 No filter is installed CAUTION Diesel fuel will damage blacktop paving surfaces Drain the filter into an appropriate container Do not pre...

Page 114: ...ing If The Engine Has Run Out Of Fuel WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray can cause serious injury or death 1 Add a substantial amount of fuel to the tank approxi mately 2 to 5 gal 8L to 19L 2 Two priming cycles must be completed Turn ignition switch to the run position This will activate the ...

Page 115: ...ting ASTM specification D 975 may be used with your Cummins diesel engine Chassis Cab models not configured with B20 capability A maximum blend of 20 biodiesel meeting ASTM specification D 7467 may be used with your Cummins diesel engine Pickup models and Chassis Cab models configured with B20 capability Use of biodiesel mixture in excess of 20 can negatively impact the fuel filter s ability to se...

Page 116: ...e which is designed to help maintain the diesel particulate filter the engine idle speed will return to normal when the brake pedal is applied A small change in engine tone or a slight change in engine performance while accelerating may also be noticeable at speeds below 20 mph 32 kmh This operating mode may last for up to an hour of idle time or around 20 minutes of driving time Additionally your...

Page 117: ...after handling the battery CAUTION It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the negative post Battery posts are marked positive and negative and are identified on the battery case Also if a fast charger is used while the battery is in vehicle discon nect both vehicle battery cables before...

Page 118: ...he connection at the coolant recovery bottle and radiator Inspect the entire system for leaks DO NOT REMOVE THE COOLANT PRESSURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush And Refill NOTE Some vehicles require special tools to add coolant properly Failure to fill these systems properly could lead to severe internal engine damage If any coolant is needed to be added to the system...

Page 119: ...thorized dealer Adding Coolant Your vehicle has been built with an improved engine coolant OAT coolant conforming to MS 90032 that allows extended maintenance intervals This engine coolant anti freeze can be used up to ten years or 150 000 miles 240 000 km before replacement To prevent reducing this extended maintenance period it is important that you use the same engine coolant OAT coolant confor...

Page 120: ...t are mixed in an emergency have a authorized dealer drain flush and refill with OAT coolant conforming to MS 90032 as soon as pos sible Cooling System Pressure Cap The cap must be fully tightened to prevent loss of engine coolant antifreeze and to ensure that engine coolant antifreeze will return to the radiator from the coolant expansion bottle recovery tank if so equipped The cap should be insp...

Page 121: ...cle may be safely driven The vapor will soon dissipate Do not overfill the coolant expansion bottle Check the coolant freeze point in the radiator and in the coolant expansion bottle If engine coolant antifreeze needs to be added the contents of the coolant expansion bottle must also be protected against freezing If frequent engine coolant antifreeze additions are required the cooling system shoul...

Page 122: ...eck The fluid level of the master cylinder should be checked when performing under the hood service or immediately if the Brake System Warning Light indicates system failure The brake master cylinder has a translucent plastic reser voir On the outboard side of the reservoir there is a MAX mark and a MIN mark The fluid level must be kept within these two marks Do not add fluid above the full mark b...

Page 123: ...ortant to use the proper transmission fluid to ensure optimum transmission performance and life Use only the manufacturer s specified transmission fluid Refer to Fluids And Lubricants in Technical Specifications for fluid specifications It is important to maintain the transmission fluid at the correct level using the recom mended fluid No chemical flushes should be used in any transmission only th...

Page 124: ...tru ment cluster display and operate the vehicle as required to reach the normal operating temperature If the trans mission is not functioning properly or the vehicle cannot be driven see the NOTE and CAUTION below about checking the fluid level at colder temperatures 2 Park the vehicle on level ground 3 Run the engine at normal idle speed for at least 60 seconds and leave the engine running for t...

Page 125: ...of the dipstick as a rough reference when setting the fluid level after a transmission service or fluid change Re check the fluid level and adjust as required once the transmission reaches normal operating tempera ture CAUTION If the fluid temperature is below 50 F 10 C it may not register on the dipstick Do not add fluid until the temperature is elevated enough to produce an accurate reading Run ...

Page 126: ...red to comply with the Federal Government s Exterior Noise Regulations These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Required Maintenance For Noise Control Systems The following maintenance services must be performed every six months or 7 500 miles 12 000 km whichever comes first to assure proper operation of the noise control systems In...

Page 127: ...ystem Prohibited Federal law prohibits the following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorpo rated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehi...

Page 128: ... part component or system of the vehicle as manufactured by the manufacturer which at the time it left the manufacturer s control caused noise emissions to exceed Federal standards are covered by this warranty for the life of the vehicle Maintenance Log and Service Chart Diesel Engines Noise Systems Maintenance Chart and Service Log Insert Month Day Year under column mileage closest to the mileage...

Page 129: ... mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system inspect Air cleaner assembly inspect ODOMETER READING PERFORMED BY PERFORMED AT 6 SERVICING AND MAINTENANCE 127 ...

Page 130: ......

Page 131: ...TECHNICAL SPECIFICATIONS CONTENTS 䡵 FUEL REQUIREMENTS 130 Fuel Specifications 130 Biodiesel Fuel Requirements 131 䡵 FLUID CAPACITIES 134 䡵 FLUIDS AND LUBRICANTS 136 Engine 136 Chassis 138 7 ...

Page 132: ...rtain conditions and hazardous or explosive when mixed with diesel fuel Diesel fuel is seldom completely free of water To prevent fuel system trouble drain the accumulated water from the fuel water separator using the fuel water separator drain provided on both fuel filters If you buy good quality fuel and follow the cold weather advice above fuel condition ers should not be required in your vehic...

Page 133: ...st Biodiesel Fuel Requirements Chassis Cab Models A maximum blend of 5 biodiesel meeting ASTM specifi cation D975 may be used with your Cummins diesel engine If operation with biodiesel blends greater than 5 but not greater than 20 B6 B20 is desired the truck must first be reconfigured by an authorized Ram dealer and the provisions in the following section must be adhered to Pickup Models And Chas...

Page 134: ... fuel has poor oxidation stability which can result in long term storage problems Fuel produced to approved ASTM standards if stored properly provides for protec tion against fuel oxidation for up to six months Fuel Water Separation Must Use Mopar Cummins Approved Fuel Filter Elements You must use Mopar Cummins approved fuel filter ele ments in both your engine mounted filter and frame mounted fil...

Page 135: ...ge CAUTION Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km pickup or 12 500 miles 20 000 km chassis cab if operation occurs with greater than 5 biodiesel blends Oil change inter vals should not exceed 6 months in either case Failure to comply with these Oil Change require ments for vehicles operating on biodiesel blends up to B20 may result in premature engine wear...

Page 136: ...Mod els 32 Gallons 132 Liters Standard Rear Tank Chassis Cab Only 52 Gallons 197 Liters Optional Midship Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Approxi mate 2500 3500 Models 5 5 Gallons 21 Liters Diesel Exhaust Fluid Tank Approxi mate Chassis Cab 9 Gallons 34 Liters Engine Oil With Filter 6 7L Turbo Diesel Engine 12 Quarts 11 4 Liters 134 TECHNICAL SPECIFICATIONS ...

Page 137: ... Mopar Engine Coolant Antifreeze 10 Year 150 000 Mile For mula 22 5 Quarts 21 3 Liters 6 7L Turbo Diesel Engine Chassis Cab 3500 4500 with AS69RC Mopar En gine Coolant Antifreeze 10 Year 150 000 Mile Formula 22 3 Quarts 21 1 Liters 6 7L Turbo Diesel Engine Chassis Cab 5500 with AS69RC Mopar Engine Coolant Antifreeze 10 Year 150 000 Mile Formula 22 8 Quarts 21 6 Liters 7 TECHNICAL SPECIFICATIONS 13...

Page 138: ...of these engine oils is typically located on the back of the oil container In ambient temperatures below 0 F 18 C we recommend you use 5W 40 synthetic engine oil such as Mopar Shell Rotella and Shell Rimula that meets FCA Material Standard MS 10902 and the API CK 4 engine oil category is required Engine Oil Filter We recommend you use Mopar Engine Oil Filters Fuel Filters We recommend you use Mopa...

Page 139: ... 6 C in sustained arctic conditions Mopar Premium Diesel Fuel Treatment or equiva lent is recommended to avoid gelling This vehicle is fully compatible with biodiesel blends up to 5 biodiesel meeting ASTM specification D 975 Pickup models and Chassis Cab models configured with optional B20 capability are additionally compatible with 20 biodiesel meeting ASTM specification D 7467 Diesel Exhaust Flu...

Page 140: ...smission Fluid or equivalent Failure to use the proper fluid may affect the function or performance of your transmission Transfer Case We recommend you use Mopar BW44 44 Transfer Case Fluid Front and Rear Axle Fluid 2500 3500 We recommend you use SAE 75W 85 HD Ram GL 5 Synthetic Axle Lubricant in 9 25 Front 11 5 Rear Axles Use Mopar Synthetic Gear Lubricant SAE 75W 140 MS 8985 in 12 0 Rear axles L...

Page 141: ...INDEX 8 ...

Page 142: ...Antifreeze Engine Coolant 134 Capacities Fluid 134 Caps Filler Oil Engine 99 103 Radiator Coolant Pressure 118 Charge Air Cooler 120 Cooling Pressure Cap Radiator Cap 118 Cooling System 115 Adding Coolant Antifreeze 117 Coolant Level 116 Cooling Capacity 134 Disposal Of Used Coolant 119 Drain Flush And Refill 116 Points To Remember 119 Pressure Cap 118 Radiator Cap 118 Selection Of Coolant Antifre...

Page 143: ...ifcation 99 100 Idling 43 Jump Starting 84 Oil 102 136 Oil Filler Cap 99 103 Oil Filter 104 Oil Reset 18 Oil Synthetic 104 Runaway 73 Exhaust Brake 49 Exhaust System 124 Filters Engine Fuel 108 Engine Oil 104 136 Engine Oil Disposal 104 Fluid Capacities 134 Fluid Level Checks Brake 120 Fluids And Lubricants 136 Four Wheel Drive 63 Fuel 76 130 Adding 74 Capacity 134 Diesel 76 130 136 Filter 108 Req...

Page 144: ...4 Change Interval 102 Dipstick 101 Disposal 104 Filter 104 136 Filter Disposal 104 Identification Logo 103 Materials Added To 104 Recommendation 102 Synthetic 104 Viscosity 103 Oil Filter Change 104 Oil Filter Selection 104 Oil Reset 18 Overdrive 61 Overdrive OFF Switch 61 Perform Service Indicator Reset 93 Power Take Off Adapter 68 Take Off Operation 68 PTO Power Take Off 68 Radiator Cap Coolant ...

Page 145: ...5 48 Remote 6 Starting Procedures 31 Starting Procedures Diesel Engines 31 Synthetic Engine Oil 104 System Remote Starting 6 Tip Start 31 Torque Converter Clutch 62 Towing 82 87 Disabled Vehicle 87 Trailer Towing 82 Tips 82 Transfer Case Electronically Shifted 63 Fluid 138 Transmission Automatic 53 Fluid 138 Shifting 51 Viscosity Engine Oil 103 Voltmeter 40 Water Separator Diesel Fuel 108 8 INDEX ...

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Page 147: ...ne equipment must be installed properly by trained person nel The following must be observed during installation The positive power connection should be made directly to the battery and fused as close to the battery as possible The negative power connection should be made to body sheet metal adjacent to the negative battery connection This connection should not be fused Antennas for two way radios...

Page 148: ...rved Ram is a registered trademark of FCA US LLC 19DDDSL67 226 AA D I E S E L S U P P L E M E N T 2 0 1 9 2 5 0 0 3 5 0 0 4 5 0 0 5 5 0 0 R A M T R U C K RAM TRUCK 2500 3500 4500 5500 2019 DID_3566548_19a_Ram_2500_3500_4500_5500_Diesel_EN_090618 indd 1 9 6 18 11 37 AM ...

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