Fayat BOMAG BC 462 RB Service Manual Download Page 2 | Manualshive

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Summary of Contents for BOMAG BC 462 RB

Page 1: ...08 917 13 02 2012 BC 462 RB BC 472 RB BC 472 RS BC 462 EB S N 101 930 03 S N 101 930 07 S N 101 930 00 S N 101 930 04 S N 101 930 01 S N 101 930 05 S N 101 930 02 S N 101 930 06 Sanitary landfill comp...

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Page 3: ...diagram 74 6 2 Terminal designations in wiring diagram 75 6 3 Battery ground and analog ground 77 6 4 Current and voltage 77 6 5 Resistance 79 6 6 Series parallel connection 81 6 7 Ohm s law 83 6 8 El...

Page 4: ...meter 157 7 19 System faults indicated by flashing code 158 7 20 Diagnose with SERDIA 160 7 21 Diagnose with CAN bus 163 7 22 Diagnostics interface 164 7 23 Flashing code 166 7 24 EMR3 List of fault...

Page 5: ...netic clutch 326 9 9 Inspection and maintenance work 327 9 10 Service the air conditioning 328 9 11 Checking ribbed V belts and compressor V belts 330 9 12 Replacing ribbed V belt and idler pulley 331...

Page 6: ...ting articulated joint 429 12 1 Repair overview 430 12 2 Repairing the articulated joint 433 Compactor wheels and dozer blade 441 13 1 Replacing the wheel caps 442 13 2 Adjust scrapers and edge cutter...

Page 7: ...BOMAG 7 008 917 13 1 General Find manuals at https best manuals com...

Page 8: ...the spare parts catalogue for the machine This manual is not subject of an updating service for this reason we would like to draw your attention to our additional Technical Service Bulletins In case o...

Page 9: ...fective machine and a machine under re pair by attaching a clearly visible warning label to the dashboard l Block the articulated joint with the articulation lock l Use protective clothes like hard ha...

Page 10: ...ll for an emer gency doctor Operation of high voltage systems i Note The rules and statutory regulations valid in the corre sponding do apply in addition to the notes given here Caution The high volta...

Page 11: ...me distributed by draft Even the smallest por tion of spilled fuel is therefore potentially dangerous l Fire extinguishers charged with FOAM CO2 GAS or POWDER must be available wherever fuel is stored...

Page 12: ...pment of heat may cause the refrigerant to develop toxic and high ly corrosive breakdown products l Pungent smell The toxic substances which are re sponsible for the pungent smell must not be in haled...

Page 13: ...licitly ex cludes any liability for damage caused by the use of non original parts or accessories l Unauthorized changes to the machine are prohibit ed for safety reasons l Do not perform any cleaning...

Page 14: ...s control units you should run a systematic trouble shooting session to eliminate any other possible fault sources Knowledge in basic electrics is re quired for this purpose If a fault was diagnosed w...

Page 15: ...ll control units in order to protect the electrical sys tem of the machine l Disconnect the minus pole of the battery or interrupt the electric circuit with the main battery switch l Isolate the gener...

Page 16: ...id charging of the battery or electric welding on the vehicle When cleaning the generator with a steam or water jet make sure not to direct the steam or water jet directly on or into the generator ope...

Page 17: ...ause l Before taking new hydraulic components into oper ation fill these with hydraulic oil as specified in the operating and maintenance instructions l After changing a hydraulic component thoroughly...

Page 18: ...void that damp air is drawn into the component by the differ ence in temperatures l Damaged or leaking parts of the air conditioning must not be repaired by welding or soldering but must generally be...

Page 19: ...ssioning mainte nance and repair work particularly for TEIRIII engines with the DEUTZ Common Rail System Contamina tion like dirt welding residues or similar can lead to the failure of individual comp...

Page 20: ...xtraction Vacuum cleaning equipment must generally be used for cleaning when the fuel system is open l Working means and tools must be cleaned before being used for work Use only tools without dam age...

Page 21: ...fore being used for work Use only tools without dam aged chromium coating or tools without chromium coating Fuel hoses Fig 2 Caution All fuel hoses have two layers of material a rein forced rubber coa...

Page 22: ...compressed air replace any O rings and seals that have been dis lodged by the compressed air Assembly of radial seals Fig 3 l Lubricate the sealing lips 2 Fig 3 with clean grease in case of double sea...

Page 23: ...ced l Remove any lubricant residues from the ball or roll er bearing to be examined by washing it with gaso line or any other appropriate degreasing agent Ensure strict cleanliness l Check balls or ro...

Page 24: ...ghten ing torques Tightening torques deviating from the ones in the table are specially mentioned in the repair instructions Damaged screws must under no circumstances be used any longer Recutting thr...

Page 25: ...h The corresponding calculation requires a higher effort and in the end depends on the materials to be bolted together Strength classes of metric nuts Nuts are differentiated by three load groups Each...

Page 26: ...tion is identified by a dot or the manufacturer s symbol l The strength class is identified by a dash b Identification of UNF threads Fig 11 Screws The screw head is marked with a stamped in round cav...

Page 27: ...8 917 13 1 3 Cotter pins Fig 12 In places where cotter pins are used these must be reassembled Cotter pins must generally be renewed after disassembly Cotter pins must be assembled as shown in the ill...

Page 28: ...ad Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 M4 3 5 5 M5 6 9 10 M6 10 15 18 M8 25 35 45 M10 50 75 83 M12 88 123 147 M14 137 196 235 M16 211 300 358 M18 290 4...

Page 29: ...287 M16 x 1 5 180 255 307 M18 232 330 392 M18 x 1 5 260 373 444 M20 330 463 557 M20 x 1 5 369 502 620 M22 448 628 754 M22 x 1 5 495 691 847 M24 569 800 960 M24 x 2 624 879 1036 M27 840 1184 1520 M27...

Page 30: ...htening torques for screws with UNC thread UNC Unified Coarse Thread Series American Unified Coarse Thread Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 1 4 20 1...

Page 31: ...0 2300 1 1 4 12 1900 2700 3200 1 3 8 12 2600 3700 4400 1 1 2 12 3300 4600 5600 Coefficient of friction tot 0 14 Tightening torques for screws with UNF thread UNF Unified National Fine Thread Series Am...

Page 32: ...1 4 Tightening torques BOMAG 32 008 917 13...

Page 33: ...BOMAG 33 008 917 13 2 Earth compactor refuse compactor...

Page 34: ...which provide a maximum of the technical benefits of the large BOMAG com pactors also for smaller scale applications Four machines common benefits No matter whether you choose the fast running earth...

Page 35: ...h compactor BOMAG 35 008 917 13 2 1 BC 462 RB Refuse compactor with dozer blade 21 t BC 472 RB Refuse compactor with dozer blade 24 t BC 472 RS Refuse compactor with bucket 25 t BC 462 EB Fast running...

Page 36: ...intervals due to highly effective fine filtration in the hydraulic sys tem l Modern powerful turbo diesel engine with 195 kW l Comfortable driver s work place with vibration insulated cabin and joysti...

Page 37: ...th basic version for low refuse quantities Refuse compactor wheel with teeth and segments for highest compaction Earth compactor with tamper feet and segments No coiling up of wires by the wheels due...

Page 38: ...2 1 Refuse compactor earth compactor BOMAG 38 008 917 13 Refuse compactor bucket version with full truck loading height...

Page 39: ...BOMAG 39 008 917 13 3 Technical data...

Page 40: ...avel speed range I forward reverse km h 0 4 5 0 4 5 Travel speed in speed range II forward reverse km h 0 12 0 12 Gradability soil dependent 100 100 Max pushing force kN 230 259 Drive Engine manufactu...

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