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Fayat Group DYNAPAC SD1800C, Manual

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V 1

V Preface

Translation of the original operating instructions.

If the vehicle is to be operated safely, the information provided in these operating in-
structions will be required. The information is provided in a concise, clearly structured
form. The individual chapters are arranged in alphabetical order. and every chapter
starts with page 1. The individual pages are identified by the chapter letter and the
page number.
Example: Page B 2 is the second page of chapter B.

These operating instructions cover various vehicle options. Make sure that during op-
eration and maintenance work the description appropriate to the vehicle option is
used.

In the interest of continued development, the manufacturer reserves the right to make
changes to the vehicle (which will not, however, change the essential features of the
type of vehicle described) without updating the present operating instructions at the
same time.

Dynapac GmbH
Wardenburg

Ammerländer Strasse 93
D-26203 Wardenburg / Germany
Telephone: +49 / (0)4407 / 972-0
Fax:

+49 / (0)4407 / 972-228

www.dynapac.com

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Summary of Contents for DYNAPAC SD1800C

Page 1: ...BEDIENUNG WARTUNG Stra enfertiger SD1800C Typ 911 02 0516 4812019403...

Page 2: ...www dynapac com...

Page 3: ...ct usage 12 A Correct use and application 1 B Vehicle description 1 1 Application 1 2 Description of assemblies and functions 2 2 1 Vehicle 3 Construction 3 3 Danger zones 7 4 Safety devices 8 5 Techn...

Page 4: ...Transportation 1 1 Safety regulations for transportation 1 2 Directing of the vehicle 2 3 Transportation on low bed trailers 3 3 1 Preparations 3 4 Securing the load 6 4 1 Prepare the low bed trailer...

Page 5: ...ror Memory menu 21 Detailed display Error Messages With Travel Drive Stop 22 Detailed display Vehicle Warning Messages 23 Detailed display Engine Error Messages 24 Basic menu 25 Service menu 26 Info S...

Page 6: ...Central lubrication system o 27 Pressure control valve for paving stop with relief 28 Lane clearer o 29 Screed eccentric adjustment 30 Push roller crossbar adjustable 31 Push roller damping hydraulic...

Page 7: ...reaks in paving e g delay due to material trucks 31 During longer breaks e g lunch break 31 When work is finished 33 2 Malfunctions 34 2 1 Problems during paving 34 2 2 Malfunctions on the paver finis...

Page 8: ...blade 6 10 F50 18 Maintenance engine assembly 1 1 Maintenance engine assembly 1 1 1 Maintenance intervals 3 1 2 Points of maintenance 6 Engine fuel tank 1 6 Engine lube oil system 2 7 Engine fuel sys...

Page 9: ...al system 1 1 1 Maintenance intervals 3 1 2 Points of maintenance 4 Batteries 1 4 Recharging the batteries 5 Alternator 2 6 Insulation faults 8 Cleaning the alternator 9 Drive belts 10 2 Electrical fu...

Page 10: ...osal 9 7 1 Environmental protection 9 7 2 Disposal 9 8 Bolts torques 10 8 1 Standard metric threads strength class 8 8 10 9 12 9 10 8 2 Fine metric threads strength class 8 8 10 9 12 9 11 F110 18 Lubr...

Page 11: ...xample Page B 2 is the second page of chapter B These operating instructions cover various vehicle options Make sure that during op eration and maintenance work the description appropriate to the vehi...

Page 12: ...sible for compliance with the resulting regulations and measures A The following warnings prohibitive symbols and instructive symbols indicate dangers for persons the vehicle and the environment due t...

Page 13: ...esult in fatal or se vere injuries unless the corresponding actions are taken Caution Indication of a possible danger that result in moderate or mi nor injuries unless the corresponding actions are ta...

Page 14: ...tched off Warning on dangerous electrical voltage m All maintenance and repair work on the screed s electrical system must always be carried out by an electrician Warning on suspended loads m Never st...

Page 15: ...V 5 Warning on danger of falling Warning on dangers posed by batteries Warning on hazardous or irritating substances Warning on substances which constitute a fire hazard Warning on gas bottles...

Page 16: ...tart engine drive Maintenance and repair work may only be carried out with the diesel engine shut down Spraying with water is prohibited Extinguishing with water is prohibited Unauthorised maintenance...

Page 17: ...ggles to protect your eyes Wear suitable head protection Wear suitable hearing protection to protect your hearing Wear suitable safety gloves to protect your hands Wear safety shoes to protect your fe...

Page 18: ...Hydraulic oil Diesel fuel Coolant Cleaning liquids must not get into the soil or sewer system during cleaning maintenance and repair work Substances must be caught stored transported and brought to pr...

Page 19: ...c umentation A For example the maintenance instructions of the engine manufac turer m Description depiction applicable when equipped with gas heater m Description depiction applicable when equipped wi...

Page 20: ...cified in the valid regulations and amend ments together with harmonised standards and other valid provisions 3 Guarantee conditions A The guarantee conditions are included in the scope of supply of t...

Page 21: ...ting range of the machine caused by wrong or improper use of the machine defective or missing safety devices use of the machine by untrained uninstructed staff defective or damaged parts incorrect tra...

Page 22: ...he machine includes presence in the danger zone of the machine transporting persons leaving the operator s platform while the machine is operating removing protection or safety devices starting and us...

Page 23: ...e meaning of these operating instructions is defined as any natural or legal person who either uses the paver finisher himself or on whose behalf it is used In special cases e g leasing or renting the...

Page 24: ...A 2...

Page 25: ...he Dynapac SD1800C paver finisher is a paver finisher with a caterpillar drive which is used for paving bituminous mixed material roll down or lean mixed concrete track laying ballast and unbound mine...

Page 26: ...kness 6 t Traction roller 7 t Crossbeam pull bar 8 t Paving thickness indicator 9 t Crossbeam 10 t Travel drive of the caterpillar drive 11 t Auger 12 t Screed 13 t Operator s platform 14 t Operating...

Page 27: ...ation of the paver finisher is considerably facilitated by the automatic mate rial handling system the independent travel drives and the clearly structured operat ing components and controls The follo...

Page 28: ...ydraulic motors drive the caterpillar chains via planetary gears that are mounted directly inside the drive units of the caterpillar chains Steering system operator s platform The independent hydrosta...

Page 29: ...ng the paving procedure the transfer amount or speed is regulated fully automatically The drive is reversible Augers The augers are driven and actuated independently from the conveyors The left hand a...

Page 30: ...e control system Crossbeams screed lifting device The screed lifting device is used to lift the screed for the paving conditions and during transportation This takes place by hydraulic means by actuat...

Page 31: ...e operator and the screed personnel are allowed on the vehicle or in the danger zone The vehicle operator and screed personnel must keep to the respective driver s seats Make sure that there is no one...

Page 32: ...B 8 4 Safety devices 5 7 11 4 5 6 7 3 1 2 9 12 10 10 8...

Page 33: ...these devices at regular intervals A Functional descriptions for the individual safety facilities can be found in the follow ing chapters Item Designation 1 Hopper transport safeguard 2 Crossbeam loc...

Page 34: ...al data standard configuration 5 1 Dimensions all dimensions in mm A For screed technical data refer to the screed operating instructions R65 6400 2900 6145 950 1850 2845 3100 3900 3400 3290 2550 1990...

Page 35: ...ting your vehicle in an inclined position gradient slope lateral inclination which is above the specified limit value please consult the custom er service department for your vehicle 5 3 Permissible a...

Page 36: ...screed attachments see the operating instruc tions for the screed Paver finisher without screed approx 8 9 Paver finisher with screed V3500 approx 10 5 With extension parts for max working width addi...

Page 37: ...paving width with cut off shoe Fully variable hydr adjustment up to Maximum paving widths with extension parts V3500TV E 1 75 0 7 3 50 4 7 m Transport speed 0 4 km h Operating speed 0 25 m min Paving...

Page 38: ...el consumption full load Fuel consumption 2 3 load 14 l h 9 3 l h Fuel tank capacity See chapter F Make type Deutz TD 2 9 L4 Version 4 cylinder diesel engine Performance 54 KW 73 PS at 2200 rpm Fuel c...

Page 39: ...separately controllable Drive Hydrostatic continuously controllable Conveying volume controller Fully automatic via configurable switching points Auger diameter 320 mm Drive Hydrostatic external drive...

Page 40: ...ible temperature ranges Special functions At standstill Screed stop Levelling system Mechanical grade control Optional systems with and without slope control On board voltage 24 V Batteries 2 x 12 V 7...

Page 41: ...r of injuries Never remove any warnings or information signs from the vehicle Damaged or lost warning or information signs must be replaced immediately Make yourself familiar with the meaning and posi...

Page 42: ...B 18 22 21 22 21 22 21 8 52 4 5 72 6 50 2 1 28 29 30 3 33 32 31 3 20 60 12 25 10 26 9 23 6 11 27 24...

Page 43: ...B 19 71 70 40 41 42 xxxxxxxxxxxxxxxxx 7 7 51 53 73...

Page 44: ...ngine and re move the ignition key before perform ing any maintenance and repair work If the drive engine is left running or func tions are switched on this can cause severe or fatal injuries Switch t...

Page 45: ...tenance instructions 8 Caution Danger from incorrect towing Vehicle movements can cause severe or fatal injuries The traction system brake must be released before towing Always observe the operating i...

Page 46: ...cle forwards in re verse at transport speed Driving the vehicle when standing up without the seatbelt fastened can cause severe or fatal injuries Always observe the operating instructions 12 Maintenan...

Page 47: ...only permitted at these lifting points 22 Lashing point Lashing the machine is only permitted at these points 23 Main battery switch Position of the main battery switch 24 Diesel fuel Position of the...

Page 48: ...Position of the drainage point 28 Engine coolant Position of the filling and control point 29 Hydraulic oil Position of the filling point 30 Hydraulic oil level Position of the control point 31 Hydrau...

Page 49: ...B 25 6 3 CE marking No Pictogram Meaning 33 Gear oil drainage point Position of the drainage point No Pictogram Meaning 40 CE sound output level...

Page 50: ...Instructive symbols prohibitive symbols warning symbols No Pictogram Meaning 50 Wear ear protectors 51 Do not spray the area or component with water 52 Warning on dangers posed by batteries 53 First...

Page 51: ...mmation Avoid contact with the human body also avoid inhaling the vapours and seek medical advice if feeling unwell N Environmentally hazardous sub stance May cause immediate or delayed danger to the...

Page 52: ...tion 71 Attention danger of high voltage in vehicle electrical system Disconnect batteries and electronics dur ing welding work or when charging the batteries or use a service watchdog D978000024 in a...

Page 53: ...Designation 1 Paver finisher type 2 Year of construction 3 Operating weight incl all extension parts in kg 4 Maximum permitted total weight in kg 5 Max permissible load on the front axle in kg 6 Max p...

Page 54: ...B 30 6 8 Explanation of 17PIN serial number A Manufacturer B Family Model C Check letter F Serial number 10002014JHG002076 A B C F...

Page 55: ...e type plate 1 is affixed on top of the engine The type plate states the engine type serial number and engine data Please state the engine number of the engine when ordering spare parts A See also ope...

Page 56: ...l of the paver finisher was measured under free field condi tions according to EN 500 6 2006 and ISO 4872 Sound pressure level at the operator s position at the height of the head LAF 87 0 dB A Sound...

Page 57: ...ents of the EMC Directive 2004 108 EC Interference emission according to DIN EN 13309 35 dB V m for frequencies of 30 MHz 1GHz measured at a distance of 10 m 45 db V m for frequencies of 30 MHz 1 GHz...

Page 58: ...B 34...

Page 59: ...ermany gas bottles must not be transported on the paver finisher or on the screed Disconnect the gas bottles from the gas system and protect them with their caps Use a separate vehicle to transport th...

Page 60: ...as banksmen by the company and who can be expected to reliably perform the tasks assigned to them High visibility clothing must be worn The banksman and vehicle driver must have made themselves famil...

Page 61: ...be taken into consideration when selecting the attachment and loading equipment 3 1 Preparations Prepare the paver finisher for transportation see chapter D Remove all overlaying or loose parts from f...

Page 62: ...ttons Deactivating the function lock Activate set up mode Close the hopper lids Engage both hopper transport safeguards Lift the screed Insert the transportation safeguards of the screed Fully extend...

Page 63: ...C 11 18 5 Operation Buttons Retract the screed parts until the screed matches the basic width of the paver finisher Deactivate set up mode...

Page 64: ...ble for securing loads positive fit force connection diagonal lashing etc in accordance with the specific transport vehicle m The low loader must have the necessary number of lashing points with a las...

Page 65: ...ke sure that there are no persons in the danger area during loading Use the work gear and low engine speeds to drive onto the low bed trailer Caution Possible collision of parts When driving up inclin...

Page 66: ...rmitted lashing force and load rating m Always tighten the lashing chains and straps hand tight 100 150 daN m Lashing equipment must be checked by the user for any signs of damage before use On detect...

Page 67: ...ther to the back of the vehicle Always heed the details regarding load distribution stipulated for the vehicle together with the centre of gravity of the paver finisher If the paver finisher has to be...

Page 68: ...mats under the screed across the whole width of the vehicle 2 and lower the screed Switch off the paver finisher Attach and secure the protective hood 3 to the operating panel Lower the roof and set t...

Page 69: ...on the paver finisher and on the low load trailer Fasten the lashing chains as shown m Shackles have to be used To ensure that lashing chains can be fitted securely on the left and on the right a shac...

Page 70: ...Fasten lashing chains m Diagonal lashing secures the paver finisher at the rear using the lashing points on the paver finisher and on the low load trailer Fasten the lashing chains as shown A Permissi...

Page 71: ...titled Protective roof Start engine Lift the screed to the transportation position Drive from the trailer at a low engine revs speed Park the paver finisher in a secure spot lower the screed and switc...

Page 72: ...on Possible collision of parts The following adjustments must be made before lowering the roof Both seat consoles pushed in Backrests and armrests of driver s seats tilted forwards Operating panel in...

Page 73: ...the roof has reached the upper or lower limit position Bolt 3 must be inserted in the corresponding hole on both sides of the roof Position 3a Roof raised Position 3b Roof lowered A The bolt must be...

Page 74: ...adjustment lever 4 to the Raise or Lower position Operate the pump lever 1 until the roof has reached the upper or lower limit position Bolt 3 must be inserted in the corresponding hole on both sides...

Page 75: ...loose parts from finisher and screed see also operating instructions for the screed Store these parts in a safe place f When screed is operated with the optional gas heating system Remove the gas bott...

Page 76: ...ttons Deactivating the function lock Activate set up mode Close the hopper lids Engage both hopper transport safeguards Lift the screed Insert the transportation safeguards of the screed Fully extend...

Page 77: ...C 11 18 19 Operation Buttons Retract the screed parts until the screed matches the basic width of the paver finisher Deactivate set up mode...

Page 78: ...fast slow switch to Hare if necessary Turn the preselector to zero Swivel the drive lever to maximum f The vehicle already advances slightly on deflecting the drive lever Adjust required vehicle spee...

Page 79: ...ty is dependent on the screed which is mounted Danger from suspended loads Crane and or lifted vehicle can tip when lifted and cause injuries The vehicle may only be raised at the marked lifting point...

Page 80: ...the screed mounted is located in area 3 of the vehicle Secure vehicle wherever it is parked up Engage the transport safeguards Remove any attachments and extension parts from the paver finisher and t...

Page 81: ...ear to the four attachment points 1 2 m The max permissible attachment point load at the attachment points is 73 0 kN m The permissible load applies in the vertical direction m Make sure that the pave...

Page 82: ...ssure for releasing the traction sys tem brakes is built up with the hand pump Release lock nut 2 screw threaded dowel 3 into pump as far as possible and secure with lock nut A From serial number 2281...

Page 83: ...hten the lock nut 7 to a torque of 22 Nm m On completion of the towing process re store the initial status Attach the tow bar to the coupling 9 located in the bumper A Now carefully and slowly tow the...

Page 84: ...be secured in such a way that unauthorised persons or playing children cannot dam age the vehicle Pull off the ignition key and the main switch 1 and take it with you do not hide them somewhere on the...

Page 85: ...em from tilling over and rolling or sliding away f Roller type jacks must not be moved when under load f Chocks or supporting beams positioned so that they cannot be shifted or tilted must be adequate...

Page 86: ...C 11 18 28...

Page 87: ...e Always make sure during work that no one is endangered by the vehicle Ensure that all protective covers and hoods are fitted and secured accordingly Immediately rectify damage which as been ascertai...

Page 88: ...or conveying vehicle parts Rotating or conveying vehicle parts can cause severe to fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting cl...

Page 89: ...auger and conveyor conveying function are set to the STOP function in the case of EMERGENCY STOP or restarting the control system If settings are changed when the diesel engine is stopped AUTO or MANU...

Page 90: ...D 11 18 4 10 13 16 15 17 11 12...

Page 91: ...g the key Switch off by turning the key back to its starting position A After activating the ignition voltage the input and display terminal requires a few seconds for the booting process A On shuttin...

Page 92: ...D 11 18 6 10 13 16 15 17 11 12...

Page 93: ...2 position Screed motion tamper vibration on travel drive on increase speed until the stop is reached A Use the preselector to set the maximum speed f The vehicle speed cannot be reduced to 0 with th...

Page 94: ...D 11 18 8 10 13 16 15 17 11 12...

Page 95: ...selector The vehicle advances slightly with deflect ed drive lever even if the travel drive preselector is set to zero 16 Steering potentiometer The steering wheel movement is transferred electrohydra...

Page 96: ...D 11 18 10 18 19 20 21...

Page 97: ...ck For switching on the rear working lights Switch OFF by pressing the button again f Avoid dazzling other road users 20 Auger compart ment working lights ON OFF o Button with detent switch function a...

Page 98: ...D 11 18 12 22 23 24 25...

Page 99: ...Switched OFF with time control 24 Extend push roller o Pushbutton function with LED feedback To hydraulically extend the push roller crossbar f On actuation heed danger zones of moving parts of the ve...

Page 100: ...D 11 18 14 26 27 28...

Page 101: ...OFF o Button with detent switch function and LED feedback For switching on the seat heating Switch OFF by pressing the button again 28 Extraction ON OFF o Detent switch function and LED feedback To ac...

Page 102: ...D 11 18 16 31...

Page 103: ...D 11 18 17 Item Designation Brief description 31 Not used...

Page 104: ...D 11 18 18 33 32...

Page 105: ...speed A If the Turning on the spot function has been inadvert ently activated and the steering is set to straight ahead travel the paver finisher does not move This is often interpreted as a malfunct...

Page 106: ...D 11 18 20 35 34 36 37...

Page 107: ...e there is only limited space at one side or when obstacles obstruct truck unloading f On actuation heed danger zones of moving parts of the vehicle 36 Open hopper left Pushbutton function To open the...

Page 108: ...D 11 18 22 39 38 40 41 42...

Page 109: ...nd understand the system Comply with all further information in the operating instructions and in the safety manual Item Designation Brief description LED display 38 Tell truck to reverse Pushbutton f...

Page 110: ...D 11 18 24 39 38 40 41 42...

Page 111: ...ll truck to End Tipping lower truck hop per tell truck to Detach Depart Pushbutton function with LED feedback To change over to the End Tipping signal YELLOW SIGNAL running light descending Press butt...

Page 112: ...D 11 18 26 39 38 40 41 42...

Page 113: ...ase for truck to approach GREEN SIGNAL A The truck is detected by a laser sensor at a distance of 6 m between the paver and the material truck GREEN SIGNAL flashing A The flashing frequency of the dis...

Page 114: ...D 11 18 28 44 43 45 46...

Page 115: ...le configurations with a screed which cannot be extended f On actuation heed danger zones of moving parts of the vehicle 45 Retract left screed Pushbutton function To retract the left half of the scre...

Page 116: ...D 11 18 30 48 52 50 47 51 49...

Page 117: ...e A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 48 Right conveyor AUTO Button with detent switch function and LED feedback The...

Page 118: ...D 11 18 32 48 52 50 47 51 49...

Page 119: ...e A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 50 Right conveyor MANUAL Button with detent switch function and LED feedback T...

Page 120: ...D 11 18 34 48 52 50 47 51 49...

Page 121: ...moves towards the hopper for approx 3 5 seconds f On actuation heed danger zones of moving parts of the vehicle 52 Reverse right conveyor Pushbutton function The conveying direction of the conveyor c...

Page 122: ...D 11 18 36 54 58 56 53 57 55...

Page 123: ...function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 54 Right auger AUTO Button with detent switch function and LED feedback The conveying func...

Page 124: ...D 11 18 38 54 58 56 53 57 55...

Page 125: ...e A The main function switch locks the conveying function f On actuation heed danger zones of moving parts of the vehicle 56 Right auger MANUAL Button with detent switch function and LED feedback The...

Page 126: ...D 11 18 40 54 58 56 53 57 55...

Page 127: ...tomatic function is overrid den with reduced delivery capacity A When the function is used AUTO or MANUAL is switched off 58 Right auger MANUAL Conveying direction inwards Pushbutton function To manua...

Page 128: ...D 11 18 42 60 59...

Page 129: ...D permanently ON In working gear To lock all detent functions relevant to paving Despite Auto settings in the individual functions these are not activated when the drive lever is swivelled out Push bu...

Page 130: ...D 11 18 44 62 64 63 61...

Page 131: ...t button Retract raise right levelling cylinder Pushbutton function For manual actuation of the levelling cylinders in the corresponding direction when the automatic levelling system is switched off f...

Page 132: ...D 11 18 46 66 65...

Page 133: ...Brief description 65 Adjustment button Raise auger o Pushbutton function To adjust the auger height in the corresponding direction f On actuation heed danger zones of moving parts of the vehicle 66 A...

Page 134: ...D 11 18 48 68 67...

Page 135: ...function is automatically switched off f On actuation heed danger zones of moving parts of the vehicle 68 Set up mode cleaning mode o Detent switch function and LED feedback Set up mode When the vehi...

Page 136: ...D 11 18 50 70 69...

Page 137: ...ressed When the button is re leased the screed is held in the stop paving relief pressure position LED ON m Screed may lower slowly Resting function Press the button briefly LED ON the screed is lower...

Page 138: ...D 11 18 52 72 71...

Page 139: ...ain function switch must be set to the OFF position A The function is preset in conjunction with the Set up mode button 72 Vibration screed specific Button with detent switch function and LED feedback...

Page 140: ...D 11 18 54 74 73...

Page 141: ...D 11 18 55 Item Designation Brief description 73 Not used 74 Not used...

Page 142: ...D 11 18 56 76 75...

Page 143: ...D 11 18 57 Item Designation Brief description 75 Not used 76 Not used...

Page 144: ...D 11 18 58 78 77...

Page 145: ...components must be saved ini tially for later use See display description A The following conditions must be fulfilled to use the function Drive lever 13 in neutral position road speed 0 Set up mode 6...

Page 146: ...D 11 18 60 3 Remote control A B C...

Page 147: ...s A and B are assigned to either the auger or the conveyor control system The relevant element which is con trolled is indicated by an illuminated symbol C m Important Do not disconnect remote control...

Page 148: ...D 11 18 62 121 120 121...

Page 149: ...lifting the screed or other actions are then no longer possible Danger of accidents The emergency stop button does not shut off the gas heat er system Close the main shut off valve and the valves on t...

Page 150: ...D 11 18 64 122 124 125 123 125 122 124...

Page 151: ...on when the drive lever is swiv elled out and is continuously controlled via the mate rial limit switches Switch OFF by pressing the button again A The function is shut off by pressing the EMERGENCY...

Page 152: ...D 11 18 66 122 124 125 123 125 122 124...

Page 153: ...Pushbutton function Plus minus buttons for adjusting the delivery capacity The delivery capacity is slowed down or speeded up depending on the length of time for which the button is pressed A The aug...

Page 154: ...D 11 18 68 126 128 129 127 129 126 128...

Page 155: ...the conveyor is switched on when the drive lever is swivelled out and is continuously controlled via the material limit switches Switch OFF by pressing the button again A The function is shut off by...

Page 156: ...D 11 18 70 126 128 129 127 129 126 128...

Page 157: ...Pushbutton function Plus minus buttons for adjusting the delivery capacity The delivery capacity is slowed down or speeded up depending on the length of time for which the button is pressed A The con...

Page 158: ...D 11 18 72 131 132 133 130...

Page 159: ...g cylinder adjustment left Pushbutton function To retract and extend the levelling cylinder on the cor responding side of the vehicle A On adjustment note the levelling display in the remote control d...

Page 160: ...D 11 18 74 135 136 137 134...

Page 161: ...g cylinder adjustment right Pushbutton function To retract and extend the levelling cylinder on the cor responding side of the vehicle A On adjustment note the levelling display in the remote control...

Page 162: ...D 11 18 76 140 138 140 139...

Page 163: ...emote control display 139 Extend retract screed Pushbutton function To retract and extend the screed half on the corre sponding side of the vehicle A This function is not used in vehicle configuration...

Page 164: ...D 11 18 78...

Page 165: ...D 23 18 1 D 23 18 Operating the display...

Page 166: ...n a menu Press to release the adjustment of a parameter to confirm a parameter adjustment to confirm a selection possibility B Home button To show the home menu directly C Upwards button To show the h...

Page 167: ...a status warning or error message A Detailed explanations for the individual displays can be found in the section Symbols for status warning and error messages Colour code Explanation RED error messag...

Page 168: ...D 23 18 4 1 1 Menu operation procedure for adjusting parameters A B C...

Page 169: ...y Press button B to open the Screed Heater menu Turn jog dial C to make the cursor appear A A blue frame appears around the temperature parameter Press jog dial C to activate the adjustment Turn jog d...

Page 170: ...ars around the top adjustment parameter in the menu Turn jog dial C in the corresponding direction until the blue frame is around the required adjustment parameter Press jog dial C to activate the par...

Page 171: ...ial to activate the parameter adjustment A A blue frame appears around the top selection possibility in the menu Turn jog dial in the corresponding direction until the blue frame is around the re quir...

Page 172: ...6 Actual temperature of the screen heater C F A The display shows the average temperature of all screed sections A Currently heated screed sections appear coloured in the corresponding graphic 11 Crow...

Page 173: ...Open the following sub menus 1 Show Home functions Quick Settings 2 Call Engine Speed menu Engine measured value display sub menus 3 Paving Parameters menu sub menus 5 Error Memory menu sub menus 6 B...

Page 174: ...D 23 18 10 A If the corresponding function button of an opened sub menu is pressed again the Home menu appears and the sub menu display remains 2x...

Page 175: ...ed tamper start function On swivelling the drive lever the tamper function is only activated once a defined time has elapsed 2 Delayed screed start function When the drive lever is deflected the float...

Page 176: ...nu A The Set Assist function prepares the paver to relocate to another section of road works or for transportation When the function is activated previously selected vehicle functions are carried out...

Page 177: ...he job dial A Adjustment is carried out in steps of 50 the engine speed is adapted directly 2 Actual engine speed 3 Engine oil pressure bar 4 On board voltage V 5 Engine coolant temperature C F 6 Engi...

Page 178: ...ay Menu for checking the following parameters 1 Paving material level conveyor left 2 Paving material level conveyor right 3 Paving material level auger left 4 Paving material level auger right 5 Tamp...

Page 179: ...ure display and adjustment parameters A Press encoder A to start the editing menu A Setting range 50 180 C 2 Average actual temperature of all screed sections C F 3 Actual temperature basic screed lef...

Page 180: ...nu Menu for querying and resetting the current paving distance 1 Current paving distance m Reset set value to zero Select function 1 1 with the job dial and press to reset A As confirmation the displa...

Page 181: ...paving speed 1d Binder course high paving speed 1e Foundation A The speeds for every course thickness parameter have been stored in the factory for all conveying and compacting elements Depending on...

Page 182: ...splay and adjustment parameters 6 Nominal tamper speed n min display and adjustment parameters 7 Nominal vibration speed n min display and adjustment parameters A Tamper and vibration range depending...

Page 183: ...confirmation the display changes for 5 to 10 seconds during loading 10 Parameter Reset Load Factory Settings function A Firstly the system requests reset confirmation Press the button again for a res...

Page 184: ...0 Overview Course Thickness Parameters Menu for viewing the speeds saved for all conveying and compacting elements ac cording to the course thickness parameters Back to the main menu 1 Paving Paramete...

Page 185: ...1 2 Number of vehicle warning messages Open detailed display Vehicle Warning Messages 2 1 3 Number of engine error messages Open detailed display Engine Error Messages 3 1 4 System error display A Po...

Page 186: ...y Error Messages With Travel Drive Stop Display of existing error messages in a table 1 Error code 2 Error description 3 Designation of the faulty part as per BMK EIC list A Press the job dial to scro...

Page 187: ...error messages in a table 1 Error code 2 Error description 3 Designation of the faulty part as per BMK EIC list A Press the job dial to scroll through the list Delete list of error messages 4 A As con...

Page 188: ...rror Messages Display of existing error messages in a table 1 SPN code 2 FMI code 3 OC error frequency A All error messages can be identified in the section Error codes drive engine A Press the job di...

Page 189: ...for opening the following sub menus 1 Home menu Display and quick settings menu 2 Service menu Menu for service technician password required 3 Info Settings menu Menu for adjusting various functions...

Page 190: ...D 23 18 26 Service menu Password protected menu for various service settings...

Page 191: ...2 Software version of the display 3 Engine operating hours h 4 Next service interval h A If consultation with Technical Support is required for your vehicle always specify the software version Open t...

Page 192: ...umber of the screed type A If a different screed type has been con nected to the paver finisher the corre sponding setting must be carried out 2 Display and adjustment parameters for the screed heater...

Page 193: ...ubrication system 4 1 Extended lubrication interval 4 2 Standard lubrication interval 4 3 Shortened lubrication interval A If necessary the lubrication interval has to be adjusted to the prevailing pa...

Page 194: ...c o A After closing the hopper lids the front hopper is only raised after the adjusted time has expired A Setting range 0 25 sec 2 Selection External Levelling L External levelling left side of the ve...

Page 195: ...ehicle 2 Data display and control of the opposite side of the vehicle 3 Split screen on the remote controls simultaneous data display and operation of both sides of the vehicle possible o 4 Selection...

Page 196: ...function can be preset to 3 different distances paver truck 1 1 Shortened distance 1 2 Medium distance 1 3 Extended distance 2 Selection Set Assist A The selected elements are taken into account in ex...

Page 197: ...brightness display and adjustment parameters 2 1 and adjustment parameters daytime light 2 2 and adjustment parameters nighttime light 3 Truck Assist display and adjustment parameters 3 1 and adjustme...

Page 198: ...1 Selection System Language English German 2 Selection Units of measurement Metric Imperial US 3 Time display and adjustment parameters h h min min 24h PM AM 4 Date display and adjustment parameters...

Page 199: ...D 23 18 35 Licence text display Display of the software licence text Back to the main menu 1 Display set up menu 1...

Page 200: ...rating status of the vehicle permits Indicator lamp flashes Urgent maintenance level II Particular filter regeneration must be carried out as soon as possible The engine output may be automatically re...

Page 201: ...tion is deactivated Automatic regeneration should only be deacti vated if the operating status of the paver finish er does not permit any automatic function A See Home menu pop up functions Indicator...

Page 202: ...rror code query can be shown in the corresponding menu of the display A Lights up for a few seconds once the ignition has been switched on for checking purposes Hydraulic oil temperature indicator lam...

Page 203: ...ending service A A maintenance interval is about to expire m Proceed immediately with maintenance to avoid subsequent damage Service overdue A A maintenance interval is overdue m Proceed immediately w...

Page 204: ...have been pressed Engine coolant temperature The engine temperature is too high m The engine performance will be throttled down automatically Driving mode remains possible Stop the paver finisher driv...

Page 205: ...her with Error Message Hydrostatic travel drive oil pressure indicator m The oil pressure is insufficient Switch off the engine immediately For further possible faults see Engine s op erating instruct...

Page 206: ...D 23 18 42 2 1 Drive engine error codes A If a fault is detected on the engine this is shown by the corresponding indication 1 in the display 1...

Page 207: ...fault after decoding A Press the job dial to scroll through the list m It may be possible to continue operating the vehicle depending on the severity of the error The error should however be remedied...

Page 208: ...D 23 18 44 Example C...

Page 209: ...ry engine shut down Display SPN 157 FMI 3 OC 1 Cause Cable break on sensor for rail pressure Effect Engine shut down Frequency Fault occurs for the 1st time m Notify customer service of the error numb...

Page 210: ...of actuator relay 3 39 523926 3 7 3 2 UB4 Short circuit to battery error of actu ator relay 4 UB4 Short circuit to battery error of actuator relay 4 40 523927 3 7 3 3 UB5 Short circuit to battery erro...

Page 211: ...ream pressure sensor signal range check high 73 523912 4 7 2 2 Sensor error burner dosing valve DV2 downstream pressure sensor signal range check low Sensor error burner dosing valve DV2 down stream p...

Page 212: ...523934 0 7 2 4 Fuel Balance Control integrator injector 6 in firing order maximum value exceeded Fuel Balance Control integrator injector 6 in fir ing order maximum value exceeded 115 523929 1 7 2 4...

Page 213: ...ceive Frame AT1IGCVol1 informa tion factors Sensorcalibration for NOX Sensor SCR system upstream cat DPF system downstream cat Timeout Error BAM to BAM for CAN Receive Frame AT1IGCVol1 information fac...

Page 214: ...nCmd pre heat command engine command 202 523793 9 6 7 8 Timeout Error of CAN Receive Frame UAA10 AGS sensor service message Timeout Error of CAN Receive Frame UAA10 AGS sensor service message 203 5237...

Page 215: ...ROM Access error EEPROM memory write 381 411 4 Physical range check low for EGR differ ential pressure Physical range check low for EGR differential pressure 383 2791 5 4 1 5 Actuator EGR Valve open l...

Page 216: ...e running lamp short circuit to ground 450 975 5 2 2 8 Fan control open load Digital fan control open load 451 975 12 2 2 8 Fan control internal error Digital fan control powerstage over tempera ture...

Page 217: ...t to battery HCI dosing valve DV1 short circuit to battery 503 523915 3 7 2 0 HCI dosing valve DV1 short circuit to battery HCI dosing valve DV1 short circuit to battery high side 504 523915 4 7 2 0 H...

Page 218: ...empera ture signal range check low 543 676 11 2 6 3 Cold start aid relay open load relay error Cold start aid relay error 544 676 11 2 6 3 Cold start aid relay open load relay error Cold start aid rel...

Page 219: ...iring order short circuit Injector 5 in firing order short circuit 585 656 3 1 6 3 Injector 6 in firing order short circuit Injector 6 in firing order short circuit 586 651 4 1 5 4 High side to low si...

Page 220: ...U reported internal software error Internal ECU monitoring detection reported error 614 523612 12 5 5 5 ECU reported internal software error Internal ECU monitoring detection reported error 615 523612...

Page 221: ...usibility error oil temperature too high 740 175 0 1 4 4 Oil temperature out of range system reaction initiated Physical range check high for oil temperature 741 175 1 1 4 4 Physical range check low f...

Page 222: ...gh 777 102 4 2 2 3 Sensor error charged air pressure signal range check low Sensor error charged air pressure signal range check low 791 411 0 6 9 3 Physical range check high for differential pressure...

Page 223: ...open load 835 523906 12 7 6 1 Electrical fuel pre supply pump power stage over temperature Electrical fuel pre supply pump powerstage over temperature 836 523906 3 7 6 1 Electrical fuel pre supply pu...

Page 224: ...int of metering unit in overrun mode not plausible 876 523470 7 1 4 6 Maximum rail pressure in limp home mode exceeded PRV Maximum rail pressure in limp home mode exceeded PRV 877 157 3 1 4 7 Sesnor e...

Page 225: ...ture plau sibility error normal condition 917 523721 2 6 8 9 Urea supply module heater temperature plausibility error Sensor urea supply module temperature plau sibility error cold start condition 918...

Page 226: ...itor 3 error ECU Sensor supply voltage monitor 3 error ECU 956 677 3 5 1 2 Starter relay short circuit Starter relay high side short circuit to battery 957 677 4 5 1 2 Starter relay short circuit Star...

Page 227: ...k high Sensor error EGR cooler downstream temper ature signal range check high 1008 412 4 6 8 2 Sensor error EGR cooler downstream temperature signal range check low Sensor error EGR cooler downstream...

Page 228: ...st gas temperature downstream DOC Physical range check low for exhaust gas tem perature downstream DOC 1034 4769 3 6 8 4 Sensor error exhaust gas temperature downstream DOC signal range check high Sen...

Page 229: ...7 7 Urea dosing valve short circuit to ground Urea dosing valve short circuit on high side 1081 4345 5 6 7 4 SCR heater relay urea returnline open load SCR heater relay urea returnline sekondary side...

Page 230: ...heater relay urea supply module open load SCR heater relay urea supplymodule primary side open load 1108 523719 3 6 7 2 SCR heater urea supplymodule short circuit to battery SCR heater urea supplymodu...

Page 231: ...um value exceeded 1159 523947 0 7 7 2 Zerofuel calibration injector 2 in firing order maximum value exceeded Zerofuel calibration injector 2 in firing order maximum value exceeded 1160 523948 0 7 7 2...

Page 232: ...r tem perature 1183 172 1 2 2 6 Physical range check low for intake air temperature Physical range check low for intake air temper ature 1187 523980 14 7 8 4 Bad quality of reduction agent detected Ba...

Page 233: ...or EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 internal error Actuator error EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 Voltage below threshold 1239 523984 3 7 8 8 UB6 Short circuit to battery error...

Page 234: ...7 in fir ing order minimum value exceeded 1270 523990 1 7 2 4 Fuel Balance Control integrator injector 8 in firing order minimum value exceeded Fuel Balance Control integrator injector 8 in fir ing o...

Page 235: ...xhaust gas tempera ture setpoint to actual value downstream DOC too high Deviation of the exhaust gas temperature set point to actual value downstream DOC too high 1324 523995 13 7 9 5 check of missin...

Page 236: ...ceive Frame MSMon_FidFCCTO Master Slave CAN com munication faulty 1357 524052 11 MS ECU reported internal error Error memory Slave reports FID MSMonFC2 Shut Off Path test error of fuel injection syste...

Page 237: ...tem reac tion initiated Physical range check low for exhaust gas tem perature particulate filter downstream 1409 3248 1 6 8 5 Exhaust gas temperature particulate filter downstream out of range system...

Page 238: ...sage EGR Cust is missing EGR actuator status message EGRCust is missing 1443 524033 7 EGR actuator due to overload in Save Mode EGR actuator due to overload in Save Mode 1444 2621 5 Flush valve burner...

Page 239: ...hlamp short circuit to ground Ashlamp short circuit to ground 1479 524062 12 EAT system HMI disrupted Regeneration inhibit switch not available Com InhSwtNA 1480 524062 12 EAT system HMI disrupted Reg...

Page 240: ...m stand still duration reached oil exchange required Maximum stand still duration reached oil exchange required 1616 3699 2 DPF differential pressure sensor and a further sensor or actuator CRT system...

Page 241: ...ror of CAN Receive Frame ComRxEGRMsFlw2 1679 524109 9 Timeout error of CAN Receive Frame ComRxEGRTVActr Timeout error of CAN Receive Frame ComRx EGRTVActr 1680 524111 9 Timeout error of CAN Receive Fr...

Page 242: ...rottle Valve 6 1 7 8 internal error Actuator error EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 Voltage below threshold 1015 5 5 9 4 Actuator error EGR Valve 2 9 3 6 or Throttle Valve 6 1 7 8 internal...

Page 243: ...check high Sensor error low fuel pressure signal range check high 473 4 2 1 6 Sensor error low fuel pressure signal range check low Sensor error low fuel pressure signal range check low 464 3 2 2 8 Se...

Page 244: ...range check high Sensor error ambient air pressure signal range check high 413 4 2 9 2 Sensor error ambient air pressure signal range check low Sensor error ambient air pressure signal range check low...

Page 245: ...low for intake air temperature Physical range check low for intake air temper ature 9 2 2 2 6 Sensor ambient air temperature plausi bility error Sensor ambient air temperature plausibility error 983 2...

Page 246: ...shold FOC Level 2 420 12 2 1 2 Speed detection out of range signal dis rupted Sensor camshaft speed no signal 423 12 2 1 2 Speed detection out of range signal dis rupted Sensor crankshaft speed no sig...

Page 247: ...ss error EEPROM Access error EEPROM memory read 378 12 2 8 1 Access error EEPROM Access error EEPROM memory write 84 14 2 7 1 CAN Bus 0 BusOff Status CAN Bus 0 BusOff Status 580 3 1 5 4 Injector 1 in...

Page 248: ...ttery 957 4 5 1 2 Starter relay short circuit Starter relay high side short circuit to ground 961 4 5 1 2 Starter relay short circuit Starter relay low side short circuit to ground 958 5 5 1 2 Starter...

Page 249: ...ne signal range check high Sensor error pressure sensor downstream tur bine signal range check high 1193 0 Exhaust gas temperature upstream tur bine out of range system reaction initi ated Physical ra...

Page 250: ...plausibility error Override switch plausibility error 610 12 2 4 1 Too many recognized misfires in more than one cylinder Too many recognized misfires in more than one cylinder 604 12 2 4 1 Too many r...

Page 251: ...ed Exhaust gas recirculation AGS sensor has burn off not performed 385 3 4 1 4 Actuator EGR Valve short circuit to bat tery Actuator EGR Valve short circuit to battery 386 4 4 1 4 Actuator EGR Valve s...

Page 252: ...Nox Sensor downstream of SCR Cataly sator plausibility error stuk in range Nox Sensor downstream of SCR Catalysator plausibility error stuk in range 905 0 8 8 3 Sensor SCR catalyst upstream tempera tu...

Page 253: ...lve short circuit to battery Urea dosing valve short circuit to battery on high side 1078 3 6 7 7 Urea dosing valve short circuit to battery Urea dosing valve short circuit to battery or open load on...

Page 254: ...rt circuit to ground 1083 5 6 7 3 SCR heater relay urea pressureline open load SCR heater relay urea pressureline secondary side open load 1094 5 6 7 3 SCR heater relay urea pressureline open load SCR...

Page 255: ...rt circuit to battery 1121 4 6 6 6 Urea pump motor short circuit to ground Urea pump motor short circuit to ground 1118 5 6 6 6 Urea pump motor open load Urea pump motor open load 1131 3 6 6 7 SCR rev...

Page 256: ...de switch short circuit to ground Controller mode switch short circuit to ground 648 1 4 2 4 Manipulation control was triggered Manipulation control was triggered 649 2 4 2 4 Timeout error in Manipula...

Page 257: ...pressure in limp home mode exceeded PRV Maximum rail pressure in limp home mode exceeded PRV 831 11 1 4 6 Pressure Relief Valve PRV error Rail pressure out of tolerance range The PRV can not be opene...

Page 258: ...nal ECU monitoring detection reported error 624 12 5 5 5 ECU reported internal software error Internal ECU monitoring detection reported error 625 12 5 5 5 ECU reported internal software error Interna...

Page 259: ...haust gas tem perature upstrem SCR CAT 899 0 8 7 7 Pressure overload of SCR System Pressure overload of SCR System 900 1 8 7 8 Pressure build up error SCR System Pressure build up error SCR System 148...

Page 260: ...15 2 6 9 0 Urea supply module heater temperature plausibility error Sensor urea supply module heater tempera ture plausibility error cold start condition 925 8 6 9 0 Urea supply module heater temperat...

Page 261: ...t Frame ComTrbChActr plausibil ity error wastegate 1300 0 6 5 5 Turbo charger wastegate CAN Fehler Timeout Error of CAN Transmit Frame ComTr bChActr Wastegate 299 12 6 5 5 Timeout Error of CAN Transmi...

Page 262: ...pump CAN communication inter rupted no purge function available Air pump CAN communication interrupted no purge function available 1248 9 6 9 5 Air Pump CAN communication lost Air Pump CAN communicati...

Page 263: ...ort circuit to battery 79 4 7 2 1 Glow plug control short circuit to ground Glow plug control short circuit to ground 76 5 7 2 1 Glow plug control open load Glow plug control open load 1216 5 8 5 1 Gl...

Page 264: ...pressure signal range check low 528 0 7 1 7 Physical range check high for DV1 DV2 upstream temperature shut off regeneration Physical range check high for DV1 DV2 upstream temperature shut off regene...

Page 265: ...error burner temperature signal range check high Sensor error burner temperature signal range check high 944 4 7 1 4 Sensor error burner temperature signal range check low Sensor error burner temperat...

Page 266: ...ing order minimum value exceeded Fuel Balance Control integrator injector 3 in fir ing order minimum value exceeded 112 0 7 2 4 Fuel Balance Control integrator injector 4 in firing order maximum value...

Page 267: ...X Sensor SCR sys tem downstream cat DPF system downstream cat 142 9 7 6 7 Timeout Error PCK2PCK for CAN Receive Frame AT1OGCVol2 informa tion factors Sensorcalibration for NOX Sensor SCR system downst...

Page 268: ...imit 1 1174 14 7 7 9 SCR Tamper detection derating timer below limit 2 SCR Tamper detection derating timer below limit 2 1175 14 7 8 0 Urea quality derating timer below limit 1 Urea quality derating t...

Page 269: ...ort circuit 1328 12 7 9 9 Injector powerstage output Slave defect Injector powerstage output Slave defect 1333 3 8 0 0 Injector 7 in firing order short circuit Injector 7 in firing order short circuit...

Page 270: ...Not enough oxygen for regener ation 1263 11 8 6 4 Burner fuel line pipe leak behind Shut Off Valve Burner fuel line pipe leak behind Shut Off Valve 1220 14 7 8 6 DPF wasn t regenerated power reduc ti...

Page 271: ...error of CAN Receive Frame ComMS_Sys3TO error memory Slave Master Slave internal CAN message Timeout error of CAN Receive Frame ComMS_Sys3TO error memory Slave Mas ter Slave internal CAN message 1288...

Page 272: ...Timeout Error of CAN Receive Frame MSMon_FidFCCTO Master Slave CAN com munication faulty 1663 9 Timeout error of CAN Transmit Frame DPFBrnAirPmpCtl Timeout error of CAN Transmit Frame DPFBrnAirPmpCtl...

Page 273: ...mit Frame A1DOC 1660 9 Timeout error of CAN Transmit Frame AT1S Timeout error of CAN Transmit Frame AT1S 1661 9 Timeout error of CAN Transmit Frame SCR2 Timeout error of CAN Transmit Frame SCR2 1662 9...

Page 274: ...18 110 3 Menu structure of the setting and display menus The following illustration shows the menu structure and serves to simplify operation and the procedure in the case of various settings and disp...

Page 275: ...lling from the vehicle which can cause severe to fatal injuries During operation the operator must be at the intended driver s seat and be seated properly Never jump onto or off a moving vehicle Keep...

Page 276: ...n Possible collision of parts The following adjustments must be made before lowering the roof Both seat consoles pushed in Backrests and armrests of driver s seats tilted forwards Operating panel in l...

Page 277: ...the roof has reached the upper or lower limit position Bolt 3 must be inserted in the corresponding hole on both sides of the roof Position 3a Roof raised Position 3b Roof lowered A The bolt must be i...

Page 278: ...adjustment lever 4 to the Raise or Lower position Operate the pump lever 1 until the roof has reached the upper or lower limit position Bolt 3 must be inserted in the corresponding hole on both sides...

Page 279: ...D 30 18 5 Control platform telescoping seat consoles 10 B A B 11 6 4 5 2 8 A 9 7 12...

Page 280: ...in one of the intended detent positions Raise lower the operating panel Release clamping lever 6 lift or lower operating panel Tighten clamping lever 6 in required position Steering wheel inclination...

Page 281: ...onsoles increase the basic width of the paver finisher f If the seat consoles are moved ensure that there is no one in the danger area f Only adjust the operating position whilst the vehicle is statio...

Page 282: ...andle 3 with the latch pulled 2 To close the front window pull the latch 2 and pull the sliding frame at the handle 3 Risk of crushing hands When closing the spring loaded front window there is a risk...

Page 283: ...lable to the left and right of the protective roof to protect the driver for example when the seat console is extended Pull the latch 6 and extend the sunshade Set the latches in one of the intended d...

Page 284: ...vidually adjusted Raise the button to adjust the inclination The seat surface in clines to the desired position by simultaneously loading or relieving it Armrest inclination 6 The armrest s longitudin...

Page 285: ...at height adjustment 4 The seat height can be individually adjusted Turn the handle in the desired direction to adjust the seat height Backrest adjustment 5 The backrest inclination can be continuousl...

Page 286: ...0 18 12 Fuse box The terminal box which contains all fus es and relays etc is located beneath the central control platform floor panel A An assignment plan for fuses and relays can be found in chapter...

Page 287: ...ding to the instructions see section Starting the paver finisher ex ternal starting starting aid Main battery switch The main battery switch separates the current circuit from the battery to the main...

Page 288: ...y open dan ger during transportation Screed lock mechanical A The screed locks must additionally be engaged on both sides of the vehicle pri or to transportation with the screed lifted f Transportatio...

Page 289: ...he reading position the scale 1 can be raised and lowered again in one of the adjacent locating bores 2 The pointer 3 can be swivelled to differ ent positions using the locking knob 4 m The scale 1 an...

Page 290: ...D 30 18 16 Auger lighting o A Two swivelling headlights 1 are located at the back of the vehicle for illuminating the auger compartment They are engaged together with the working lights 1...

Page 291: ...D 30 18 17 LED working light o There are two LED spotlights 1 at the front and rear of the vehicle f Always align the working lights to avoid dazzling the operating personnel or oth er road users 1 1...

Page 292: ...kwise lifts the auger Actuate the ratchet lever 2 Set the desired height by alternatingly actuating the left and right ratchets The current height can be read at the scale 3 Hydraulic height adjustmen...

Page 293: ...rod increases the basic width of the paver finisher f If the sensor rod or sensor rod extension are used ensure that there is no one in the vehicle s danger area A The sensor rod is adjusted when the...

Page 294: ...adjustment to the required length You can also change the angle by swivelling the joint 5 m Tighten all assembly parts properly after setting up m During transportation the sensor rod must be swivelle...

Page 295: ...Remove the spray 1 from its bracket Build up pressure by actuating the pump lever 2 The pressure is indicated on the ma nometer 3 Actuate the manual valve 4 to spray On completion of work secure the...

Page 296: ...here The hose is automatically retracted into the guide after pulling and dis charging again Actuate button 3 to activate and de activate the pump The indicator lamp 4 lights up when the emulsion pump...

Page 297: ...the rele vant half of the conveyor The conveyors should stop when the material has roughly reached the area below the auger tube A This requires that the auger height has been adjusted correctly see...

Page 298: ...sor s angle After adjusting retighten all mounting parts properly A The connection cables 4 are connected to the relevant sockets on the remote con trol bracket A The sensors should be adjusted so tha...

Page 299: ...set the sensor height the deacti vation point loosen the star handles 4 and adjust the linkage to the re quired length After adjusting retighten all mounting parts properly A The connection cables ar...

Page 300: ...A socket 1 is located behind the left right seat consoles Additional working lights can be con nected here for example Right seat console 12V socket Left seat console 24V socket A Voltage is present w...

Page 301: ...p on the oper ator s platform m The pumping interval adjusted in the facto rymustbemodifiedto thepavingsituation A Changing the duration of lubrication and breaks may be necessary when laying mineral...

Page 302: ...he pressure for the screen con trol with paving stop floating stop with relief A Isengagedautomatically with paving stop Pressure adjustment with valve 1 A Lock the valve with the corresponding nut af...

Page 303: ...rer 1 up and se cure in the uppermost position with a shackle 2 To lower the lane clearer it must be lifted a little and the shackle 2 must be swivelled back A The blade s level above the ground is ad...

Page 304: ...locks 2 for eccentric adjustment Swivel screed to the desired position using the lever 3 and engage the locking knob again A If the levelling unit is connected to a height controller this has the func...

Page 305: ...f the crossbar Remove insert plate 4 Remove bolt 5 Move the push roller crossbar as far as it will go to the front rear position A Shift the push roller crossbar at the towing eye or use a suitable as...

Page 306: ...30 18 32 Push roller damping hydraulic o A Push roller damping hydraulically absorbs the shocks between the material truck and paver finisher Activate the function on the operating panel as necessary...

Page 307: ...nel must be fa miliarised with operation of the fire extin guisher 1 A Observe the inspection interval for the fire extinguisher First aid kit o f Any dressings that have been used must be replaced im...

Page 308: ...secure with a wing bolt 1 Raise the bracket 2 swivel to the outer position and allow to engage there Slide the rotary beacon with the tube 2 out to the desired height and se cure with the clamping bo...

Page 309: ...D 30 18 35 Illuminated balloon o 2 3 1 5 4 9 8 11 6 7 10...

Page 310: ...g petrol and gas a safety distance of at least 1 metre must be maintained from combustible materials f Ensure that the area above the balloon is free and open without any power lines and hindrances T...

Page 311: ...uide rod Once the illuminated balloon is completely mounted and secured connect the plug 10 of the illuminated balloon in the corresponding switch cabinet sockets 11 m Never adjust the holding tube wh...

Page 312: ...mmended as the cleaning agent for the upper and lower skin Never use aggressive cleaners such as cleaning solvent turpentine or other products that could corrode the material Service safety Danger due...

Page 313: ...arts Diesel fuel Engine oil and hydraulic oil lubricants Separator fluids emulsion and manual injector A full bottle of propane gas Shovel and broom Scraper spatula for cleaning the auger and the hopp...

Page 314: ...ighting must be provided when working at night Comply with all further information in these instructions and in the safety manual Danger of falling from the vehicle Entering and leaving the vehicle an...

Page 315: ...p immediately Steering The paver finisher must immediately follow every steering wheel movement in a precise manner Check straight ahead travel Horn On the operating panel on both remote controls Brie...

Page 316: ...curely seated Screed transport safeguard When the screed is raised before transport make sure that the cross beam lock is fixed correctly Hopper transport safeguard When the hopper is closed before tr...

Page 317: ...D 41 18 5 120 13 11 12 10 15 A B...

Page 318: ...to start the vehicle if an emergency stop button 10 120 is depressed Error shown on the display Turn ignition key 11 to position 1 and wait for the preheat check A to go off Press the starter button 1...

Page 319: ...D 41 18 7 120 13 11 12 10 15 A B...

Page 320: ...the travel drive preselector 15 to minimum m The starting aid cable must be connect ed to 24 V First connect the positive terminal 1 of the starting aid battery to the posi tive terminal 2 of the vehi...

Page 321: ...continuously for a maximum of 20 seconds then take a break for 2 minutes A If the engine does not start and the error message indicator lamp B flashes then the electronic engine control system has ac...

Page 322: ...D 41 18 10 13 68...

Page 323: ...fter starting To increase the engine speed Press button 68 to increase engine speed A The engine speed is increased to the preset value m Let the paver finisher warm up for approx 5 minutes if the eng...

Page 324: ...D 41 18 12 A B C...

Page 325: ...ottled down automatically Driving mode remains possible After cooling down to normal temperature the engine will run with full per formance again Battery charge indicator lamp B Must go out after star...

Page 326: ...D 41 18 14 D 68 50 56 55 49...

Page 327: ...ld be damaged When the hydraulic oil is cold Activate set up mode function 68 Set the conveyor function 49 50 to manual and the auger function 55 56 to manual Conveyor and auger start to operate Let t...

Page 328: ...D 41 18 16 35 34 15 13 16 69 63 61 64 46 45 68 126 130...

Page 329: ...end the levelling cylinders with switch 61 63 64 A To extend the levelling cylinders levelling operating mode 126 130 must be switched to MANUAL LED OFF on the remote controls Use switch 45 46 to adju...

Page 330: ...D 41 18 18 33 15 13 16 10...

Page 331: ...lt the drive lever 13 forward or backward according to the drive direction desired Adjust the speed with the preselector 15 Carry out steering movements by actuating the steering potentiometer 16 f In...

Page 332: ...r push roller with a separator fluid m Do not use diesel fuel as it dissolves the bitumen prohibited in Germany Screed heater system Switch on the screed heater approx 15 30 minutes depending on the a...

Page 333: ...rks To ensure straight paving a direction mark must be present or established road edge chalk lines or similar Slide the operating panel to the de sired side and secure it Adjust direction of travel i...

Page 334: ...D 41 18 22 A 59 67 37 36 54 48 53 47...

Page 335: ...Auto Activate function 67 to fill the vehicle for the paving process Switch the conveyors on The conveyor limit switches A must switch off when the material has approximate ly reached the area beneat...

Page 336: ...D 41 18 24 70 54 48 53 47 71 72 15 13 33 123 127 126 130 126 130...

Page 337: ...heels as the screed tends to level an uneven ground The reference points for the layer thickness are the caterpillar chains or drive wheels The basic setting of the screed must be corrected when the a...

Page 338: ...n the way Uniform material transport and distribution or supply to the screed may require cor rections to settings of the material switches for conveyor and auger A See the section Malfunctions when p...

Page 339: ...D 41 18 27 70 13 15 69...

Page 340: ...ding on operating status Paving stop when the paver finisher is stationary Screen is held hydraulically and by the counter pressure of the material Floating paving during paving operation Lower the sc...

Page 341: ...while the diesel engine is running Set the drive lever 13 to the centre position Start the diesel engine and set the traction controller 15 to zero Activate the floating position 63 function LED ON Se...

Page 342: ...D 41 18 30 13 15 11...

Page 343: ...inisher empty and create an edge like the end of a layer Set the drive lever 13 to the centre position During longer breaks e g lunch break Set the drive lever 13 to the centre position and the speed...

Page 344: ...D 41 18 32 13 11 15 69...

Page 345: ...15 to minimum Switch the screed heater system off Switch off the ignition 11 With a screed with gas heating system o close the the main shut off valve and the bottle valve Remove the levelling units...

Page 346: ...surface long waves change in the material temperature demixing roller has stopped on the hot material roller has turned or roller speed has been changed too fast incorrect operation of the roller inc...

Page 347: ...w screed extendable parts are incorrectly installed cold screed bottom plates are worn or warped screed is not operated in the floating position paver finisher speed is too high auger is overloaded ch...

Page 348: ...or augers run too slowly Hydraulic oil level in the tank is too low Top up oil Power supply interrupted Check fuses and cables replace if necessary Switch is defective Replace the switch One of the pr...

Page 349: ...supply interrupted Check fuse and cables replace if necessary Crossbeams cannot be lifted or lowered Switch on the remote con trol is set to Auto Set the switch to Manual Power supply interrupted Chec...

Page 350: ...servo unit Insufficient supply pressure Check and adjust if necessary Check the suction filter replace the supply pump and the filter if necessary Drive shaft of hydraulic pumps or engines broken Repl...

Page 351: ...er into centre position and turn preselector controller to zero remove ignition key and battery main switch Protect lifted vehicle parts e g screed or hopper against lowering by means of mechanical sa...

Page 352: ...d void and can cause severe to fatal injuries Only use original spare parts and approved accessories After maintenance and repair work ensure that any dis mantled protective and safety devices are all...

Page 353: ...ncorrect height setting can result in the following problems during paving Auger too high Too much material in front of the screed material overflow When operating with larger working widths demixing...

Page 354: ...ise or anti clockwise direction Adjust the required height by actuating the ratchet 2 The current height can be read at the scale 3 Hydraulic height adjustment Adjust the required height by pressing t...

Page 355: ...itional auger segment 1 is fitted to the auger shaft Assembly Remove outermost screw connection 2 from the basic auger Remove plug 3 Fit the auger extension 1 to the corresponding side Fit screw conne...

Page 356: ...the crossbar Remove insert plate 4 Remove bolt 5 Move the push roller crossbar as far as it will go to the front rear position A Shift the push roller crossbar at the towing eye or use a suitable ass...

Page 357: ...hopper scrapers 1 must be adjusted on both hopper lids Loosen the mounting screws 2 Set a gap of 6 mm across the whole length of the scraper Retighten the mounting screws 2 properly f Risk of injury...

Page 358: ...the vehicle must be adjusted to the prevailing paving conditions e g positive or negative crowning etc Remove screws 2 Move guide plate to the required size basic setting 25mm Retighten the mounting s...

Page 359: ...ructions cover all work required for mounting setting up and extending the screed 4 Electrical connections Prepare or make the following electrical connections when the mechanical compo nents have bee...

Page 360: ...to install the cables Install the cables to rule out the risk of any damage to the cables m If the side shield is not connected the socket 4 has to be connected with the bridge plug 4a Other connectio...

Page 361: ...ure with a clamping lever 4 Connect the left or right sensor s con nection cable 5 to the intended re mote control bracket sockets A The connection cables are connected to the relevant sockets on the...

Page 362: ...osen the star handles 4 and adjust the linkage to the re quired length After adjusting retighten all mounting parts properly A The connection cables are connected to the relevant sockets on the remote...

Page 363: ...Ensure that maintenance and repair work is always only carried out by trained specialist staff All maintenance repair and cleaning work should only be carried out with the engine turned off Remove ig...

Page 364: ...ces Surfaces including those behind covering parts together with combustion fuels from the engine or screed heater can be very hot and cause injuries Wear your personal safety gear Do not touch hot pa...

Page 365: ...F 22 18 1 F 22 18 Maintenance review 1 Maintenance review 70 18 40 18 50 18 80 18 90 100 31 18 60 18...

Page 366: ...ting hours 10 50 100 250 500 1000 annually 2000 every 2 years 5000 20000 If necessary Conveyor F31 18 q q q Auger F40 18 q q q q q Engine F50 18 q q q q q q Hydraulic system F60 18 q q q q q q q Drive...

Page 367: ...F 31 18 1 F 31 18 Maintenance conveyor 1 Maintenance conveyor...

Page 368: ...and transport close both hopper lids and fit the correspond ing hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the corresponding...

Page 369: ...If necessary 1 q Conveyor chain Check tightness q Conveyor chain Adjust tension q Conveyor chain Replace chain 2 q Conveyor drive drive chains Check chain tightness q Conveyor drive drive chains Adju...

Page 370: ...rial falls into the space be tween the chain and the sprocket If the chains are too slack it may get stuck in the protruding objects and be damaged Adjustment of chain tension A One adjusting screw is...

Page 371: ...iding the chains would lead to destruction of the drive wheels m If components have to be replaced as a result of wear the following components should always be replaced in sets Conveyor chain Conveyo...

Page 372: ...ain sag Move the chain If the tension has been set properly the chain must be able to move freely approx 10 15 mm To re tension the chains Unfasten mounting screws B and lock nut C slightly Adjust the...

Page 373: ...deflectors with new bolts A At the latest the conveyor plates B must be replaced when the wear limit of 5 mm in the rear area beneath the chain has been reached m If components have to be replaced as...

Page 374: ...F 31 18 8...

Page 375: ...F 40 18 1 F 40 18Maintenance auger assembly 1 Maintenance auger assembly...

Page 376: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togeth...

Page 377: ...Check tension q Auger drive chains Adjust tension q Augur drive chains Replace chains and chain sockets 2 q Augur box Check grease fill q Augur box Top up with grease q Augur box Change grease 3 q Se...

Page 378: ...00 1000 annually 2000 every 2 years 5000 If necessary 5 g g Outer bearing bolts Check tightening q Outer bearing bolts Tighten to correct torque 6 q Auger blade Check wear q Auger blade Replace auger...

Page 379: ...n both augers to the right and left In this case movement clear ance C at the augers outer circumference should be 3 4 mm f Risk of injury due to sharp edged parts To re tension the chains Release the...

Page 380: ...uger shaft or drive are worn The chains A have lengthened to such an extent that they can no longer be retightened m Chains and chain sprockets must al ways be replaced in sets A Your Dynapac customer...

Page 381: ...tity and quality a film of grease ad heres to the full length of both chains B Top up with grease if necessary Reinstall cover A Change grease A The grease should be changed regularly when proceeding...

Page 382: ...After reaching operating temperature check the gearbox for leaks m In case of visible leaks e g between the flange surfaces A of the drive auger shaft B or at the side cover C re placement of the seal...

Page 383: ...ally greasing the outer bearing points in or der to improve ventilation on greasing The outer rings must be properly se cured again after greasing A New bearings must be filled with 60 strokes of grea...

Page 384: ...uced and the blades B have to be replaced Remove the bolts C washers D nuts E and auger blade B f Risk of injury due to sharp edged parts m Auger blades must be installed play free the contact surface...

Page 385: ...y 1 Maintenance engine assembly m As well as this maintenance manual always also pay close attention to the mainte nance manual provided by the engine manufacturer All maintenance work and serv ice in...

Page 386: ...emove the ignition key before any maintenance work Comply with all further information in these instructions and in the safety manual Hot surfaces Surfaces including those behind covering parts togeth...

Page 387: ...lean the tank and system 2 q Engine lube oil system Check oil level q Engine lube oil system Top up oil q Engine lube oil system Change oil q Engine lube oil system Change oil filter 3 q Engine fuel s...

Page 388: ...filter Replaceair filter cartridge 5 q Engine cooling system Check radiator fins q q Engine cooling system Clean radiator fins q Engine cooling system Check level of the coolant q Engine cooling syste...

Page 389: ...0 50 100 250 500 annually 1000 annually 2000 every 2 years If necessary 6 q Engine drive belt Check drive belt q Engine drive belt Tighten drive belt q q Engine drive belt Replace drive belt Maintenan...

Page 390: ...stem cannot run dry and time consuming venting bleeding can therefore be avoided For filling with fuel Remove cover A Fill in fuel through the filling port until the required fill lever is achieved Re...

Page 391: ...heck the oil level when the finisher is in a horizontal position A The sensor rod is located at the front end of the engine m Too much oil in engine damages gas kets too little oil results in overheat...

Page 392: ...nserted during an oil change once the used oil has been drained out A The oil filter is located at the front end of the engine Use the maintenance flap for access Loosen the filter D using a filter wr...

Page 393: ...in the collecting vessel at regular in tervals or in response to an error mes sage from the engine control unit Put a suitable drip pan underneath Disconnect the electrical connection cable connection...

Page 394: ...lectric fuel feed pump Do not attempt to start the ve hicle while the fuel system is being bled to ensure that no error message is generated Ignition ON A The electronic fuel feed pump switches on for...

Page 395: ...the filter selected A Filter maintenance becomes necessary if Maintenance interval or Engine electronics service indicator Open the air filter lid Pull out the filter cartridge D and the safety cartr...

Page 396: ...tem is under pressure When opening there is a danger of scalding m Use only approved coolants A Observe the instructions in the chapter entitled Operating substances Remove the drain screw B on the ra...

Page 397: ...ary remove leaves dust or sand from the radiator A Observe engine s operating instructions Checking coolant concentration Check the concentration using a suitable tester hydrometer Adjust the concentr...

Page 398: ...transverse cracks in the belt are acceptable m In the event of longitudinal cracks which intersect with transverse cracks and damaged material surfaces belt re placement is necessary A Observe engine...

Page 399: ...F 60 18 1 F 60 18 Maintenance hydraulic system 1 Maintenance hydraulic system...

Page 400: ...Secure the vehicle to prevent it being switched on again Consult a doctor immediately if injured Comply with all further information in these instructions and in the safety manual Hot surfaces Surfac...

Page 401: ...n key before any maintenance work Secure the vehicle to prevent it being switched on again Let the hydraulic oil cool down A After depressurising begin slowly and carefully when opening the threaded c...

Page 402: ...tank Change oil and clean q Hydraulic oil tank Change ventilation filter 2 q Hydraulic oil tank Check maintenance indicator q q Hydraulic oil tank Change and vent the suction re turn flow hydraulic fi...

Page 403: ...p oil g q Pump distribution gear Change oil q Pump distribution gear Check bleeder q Pump distribution gear Clean bleeder 6 g q Hydraulic hoses Visual inspection g q Hydraulic system Leak test q Hydra...

Page 404: ...the side of the tank For filling with oil Remove cap B Fill in oil through the filler opening until the oil level rises to the centre of the sight glass A 5 mm Screw cap B on again A Regularly remove...

Page 405: ...n the oil drainage hose F opens the valve to let the oil drain out Place the end of the hose in the col lecting vessel and let the oil drain completely Unscrew the drainage hose and return the screw c...

Page 406: ...the sealing surfaces and O rings with clean operating fluid Fill the opened filter housing with hy draulic oil up to approx 2 cm below the top edge If the oil level drops replenish oil again A Slow oi...

Page 407: ...er cartridge Clean the filter housing Insert the new filter cartridge Replace the seal ring of the filter housing Turn on the filter housing by hand and tighten it using a wrench Start trial operation...

Page 408: ...ench A Put a vessel underneath to collect the draining oil Remove the screw in neck with strain er element D Shake any remaining oil out of the housing E into a vessel for used oil then clean the filt...

Page 409: ...glass A Screw in the filler screw B again m Make sure to clean the screw and the vi cinity of the drain bore Oil change Place the end of the oil drain port hose C in the collection container Remove th...

Page 410: ...F 60 18 12 Bleeder The functioning of the bleeder A must be ensured If soiling has occurred the bleeder should be cleaned A...

Page 411: ...ring pinched or buckled points leaks damage or deformation to the hose fittings affecting the sealing function replace ments are not necessary for minor damage to the surface hose coming away from the...

Page 412: ...tening of the hoses prevents them from chafing on components or on each other components with sharp edges must be covered when installing hydraulic hoses bending radii are not smaller than the permitt...

Page 413: ...noth er and always ensure that they are at the correct pressure In individual cases the period of use can be stipulated according to experience and may differ from the following general indications Wh...

Page 414: ...n the filter then close the non return valve again Replace filter element B and sealing ring C Turn filter element clockwise with the help of carrier straps and at the same time raise it slightly Wait...

Page 415: ...F 70 18 1 F 70 18 Maintenance drive units 1 Maintenance drive units...

Page 416: ...and transport close both hopper lids and fit the correspond ing hopper transport safeguards When the vehicle is parked and during maintenance and transport raise the screen and fit the corresponding...

Page 417: ...0 500 1000 annually 2000 every 2 years If necessary 1 q Chain tension Check q Chain tension Adjust q Chains Relieve 2 q Bottom plates Check wear q Bottom plates Replace 3 q Rollers Check for leaks q R...

Page 418: ...y 2 years If necessary 4 q Planetary gear Check oil level q Planetary gear Top up oil g q Planetary gear Change oil q Planetary gear Check oil quality q Planetary gear Check screw connections q Planet...

Page 419: ...cant safety measures and should only be carried out by a specialist workshop A Your Dynapac customer service will be happy to provide support during maintenance repair and the replacement of wearing p...

Page 420: ...idler wheel thereby increasing wear levels m If the chains are tensioned too tightly this increases wear on the idler wheel and drive unit mounting and also increases wear on track bolts and bushes Ch...

Page 421: ...ct if necessary by moving the vehicle a little Insert a measuring rule 1 m long between the sliding piece C and D of the track to determine the maximum slack Check the slack in the middle of the measu...

Page 422: ...once again as described above A If the tension is too high see section Relieving the chain A Repeat this procedure on both drive units Relieving the chain f The grease in the tensioning element is und...

Page 423: ...e with the front edge A over the chain links bolt eye B Lubricate the threads and the contact surfaces beneath the bolt heads with a thin film of oil or grease Insert the bolts C into the holes and sc...

Page 424: ...ove the defective roller Install the new roller using new as sembly parts A Use the bolt locking device stated in the spare parts catalogue in accordance with the manufacturer s instructions Tighten t...

Page 425: ...has reached the lower edge of the inspection hole Check gaskets on both screws and re place if necessary Tighten the inspection bolt A and fill er screw B back in again Oil change A The oil should be...

Page 426: ...d wear and to the destruction of components The correct torque for the gear sprocket connecting screws A is 255Nm The correct torque for the gear track chassis connecting screws B is 563Nm The correct...

Page 427: ...F 80 18 1 F 80 18 Maintenance electrical system 1 Maintenance electrical system...

Page 428: ...o not remove any protective safeguards Never spray water on electric or electronic components Maintenance work to the electric system should only be carried out by trained specialist staff When equipp...

Page 429: ...itoring check electric system is functioning o q Alternator Visual check for pollution or damage Check the cooling air openings for pollution or clogging clean if necessary o g q Alternator Check the...

Page 430: ...s must be free of oxide and protected with a special terminal grease m When removing the batteries always first remove the negative terminal en suring that the battery terminals cannot be short circui...

Page 431: ...every cell if this needs to be topped up only use distilled water m When recharging batteries every cell must be opened i e plugs and or covers must be removed m Only use commercially available autom...

Page 432: ...he function of the insulation monitor not whether an insula tion error has occurred on the heating sections or consumers Start the paver finisher s drive engine Switch heating system switch 1 to ON Pr...

Page 433: ...ed or with connected external equipment f The screed and equipment must be checked or repaired by a specialist electri cian Only then may work again be undertaken with the screed and equipment f Dange...

Page 434: ...rried out If the indicator lamp goes out the switches of the heating system and external equipment can be switched back to ON one after another until a message again appears and the system is shut dow...

Page 435: ...ng the alternator m The alternator must be regularly checked for excessive dirt and must be cleaned if necessary The air intake 1 must be kept free of dirt m Cleaning with a high pressure cleaner is n...

Page 436: ...ons for checking tightness in the pretention measuring instrument instructions A A pretention measuring instrument can be ordered under Article No 4753200045 If necessary adjust the belt tension Unfas...

Page 437: ...11 Replacing belt Unfasten lock nut A from the clamping lock Turn and open clamping lock B until belts C can be replaced A Pre tension the newly fitted belts using clamping lock B Check adjust belt t...

Page 438: ...F 80 18 12 2 Electrical fuses 2 1 Main fuses Main fuses A F A 1 1 Main fuse 50 1 2 Main fuse 30 1 4 Preheating ignition system 100 A...

Page 439: ...screed light 10 F8 Screed steering sensor hopper emergency STOP 5 F9 Levelling system emulsion spraying system 10 F10 Drive unit sensors 5 F11 Screed 10 F13 24V socket left 10 F14 Power supply A7 slav...

Page 440: ...7 Ignition 2 F29 Keyboard display steering potentiometer preselection potentiometer horn button GPS module 3 F30 Reverse buzzer 5 F31 Central lubrication 5 F32 Power supply A1 master 5 F33 Free F34 Se...

Page 441: ...tart stop K3 Control unit voltage K4 Emergency stop K5 Front working lights K6 Rear working lights K7 Auger working light K8 Horn K16 Rotary beacon K17 Seat heating K18 Windscreen wiper K19 Windscreen...

Page 442: ...F 80 18 16...

Page 443: ...18Maintenance lubricating points 1 Maintenance lubricating points A The information on the lubricating points for the various assemblies is assigned to the specific maintenance descriptions and must...

Page 444: ...tem Interval Maintenance point Note 10 50 100 250 500 1000 annually 2000 every 2 years If necessary 1 q Check lubricant tank fill level o q Top up lubricant tank o q Bleed central lubrication system o...

Page 445: ...ing operation f Risk of injury due to escaping lubricant as the system operates at high pressures f Ensure that the diesel engine cannot be started when working on the system f Observe safety regulati...

Page 446: ...mark A on the tank Top up lubricant tank A filler hose B is located on the lubricant tank A for filling purposes Connect the grease gun C included with the scope of supply to the filler hose B and fi...

Page 447: ...lubricant has emerged Check all connections and lines for leaks Check pressure limiting valve m If lubricant emerges at the pressure lim iting valve A this indicates a malfunc tion in the system The c...

Page 448: ...ove the lubrication line A and install a normal lubricating nipple B Connect the grease gun C included in the scope of supply to the lubricat ing nipple B Operate the grease gun until the lu bricant v...

Page 449: ...F 90 18 7 Bearing points 2 A One lubricating nipple A is located at each hydraulic cylinder bearing point top and bottom 2x A...

Page 450: ...F 90 18 8...

Page 451: ...F 100 1 F 100 Tests stopping 1 Tests checks cleaning stopping...

Page 452: ...00 1000 annually 2000 every 2 years If necessary 1 q General visual inspection 2 regularly Check that the bolts and nuts fit firmly 3 q q Inspection by an expert 4 q Cleaning 4 q Cleaning sensors 5 q...

Page 453: ...they fit firmly retighten them if necessary A The spare parts catalogue states the special torques at the corresponding parts A For the necessary standard torques please refer to the section Bolts tor...

Page 454: ...sher screed and optional gas or electric system checked by a trained spe cialist when required according to the operating conditions and the nature of application however at least once a year check th...

Page 455: ...lube points acc to specification Clean the vehicle with water after laying mineral aggregates lean mixed concrete etc m Do not spray bearing points electrical or electronic components with water Remo...

Page 456: ...rts can cause severe or fatal injuries Do not enter the danger zone Do not reach into rotating or conveying parts Only wear close fitting clothing Comply with the warning and information signs on the...

Page 457: ...F 100 7 5 3 Cleaning optical or acoustic sensors Heavily soiled sensors can have a negative effect on measuring results or functions m Daily cleaning with a dry lint free cloth...

Page 458: ...ved batteries every 2 months Protect all bare metal components e g piston rods on hydraulic cylinders with a suitable corrosion inhibitor If it is not possible to park the vehicle is an enclosed build...

Page 459: ...sposal must be carried out after replacing wear and spare parts and after the machine has been withdrawn from service scrapped The materials must be sorted correctly according to metal plastic electro...

Page 460: ...1 6 4 1 6 7 7 1 9 M6 8 2 1 12 3 14 3 7 8 1 9 11 2 7 13 3 3 M8 20 5 28 7 1 34 8 19 4 7 26 6 6 31 7 9 M10 41 10 57 14 70 17 37 9 52 13 62 16 M12 73 18 97 24 120 30 63 16 89 22 107 27 M14 115 29 154 39 1...

Page 461: ...5 M8x1 21 7 5 4 30 6 7 6 36 7 9 2 19 5 4 9 27 4 6 8 32 8 8 2 M10x1 25 42 1 10 5 59 2 15 71 17 8 37 7 9 4 53 13 63 6 15 9 M12x1 25 75 7 18 9 106 2 26 127 31 9 67 2 16 8 94 5 24 113 28 3 M14x1 5 119 29...

Page 462: ...F 100 12...

Page 463: ...e qualities of well known brands m Only use containers which are clean on inside and outside for filling oil or fuel A Note capacities see section Capacities m Incorrect oil or lubricant levels promot...

Page 464: ...F 110 18 2 2 6 6 1 7 3 4 5...

Page 465: ...tem Cooling liquid 12 0 litres 3 Fuel tank Diesel fuel 73 0 litres 4 Hydraulic oil reservoir Hydraulic oil 80 0 litres 5 Pump distribution gear Gearbox oil 2 0 litres 5 Pump distribution gear as of s...

Page 466: ...at http www deutz com 2 3 Drive engine TIER IV o fuel specification m Low sulphur diesel fuel is prescribed for correct operation of the exhaust gas treat ment system The maximum sulphur level must n...

Page 467: ...n at the factory Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Engine Oil 200 Dynapac AGIP Chevron Caltex Delo Petronas Finke Coolant 200 Antifreeze Special Extended Life Coolant Antifreeze G12 Aviatic...

Page 468: ...ed 2 11 Grease A recommended Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Gear Oil 100 Omala S2 GX 220 Dynapac Aral BP Esso Exxon Fuchs Mobil Shell Auger Grease Gadus S5 V142W 00 Dynapac Aral BP Esso...

Page 469: ...m When changing from mineral oil pressure fluids to biodegradable pressure fluids please contact our factory advisory service Manufacturer ISO viscosity class VG 46 Dynapac Hydraulic 120 Shell Natural...

Page 470: ...F 110 18 8...

Page 471: ......

Page 472: ...www dynapac com...

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