Fayat Group DYNAPAC CC2200 Instruction Manual Download Page 1

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Instruction manual

Operating & Maintenance

4812159601_H.pdf

Vibratory roller

CC224HF/324HF/384HF

CC2200/3200/3800

CC3800H

Engine

Cummins QSB 3.3 (IIIA/T3)

Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)

Deutz TCD 3.6 L04 (stage V)

Serial number

10000311xxA009344 -

10000311xxA009344 -
10000315xxA009393 -

10000315xxA009393 -
10000319xxA009520 -

10000319xxA009520 -

10000336xxA012872 - 25714

10000336xxA012872 - 25714
10000340xxA010700 - 23272

10000340xxA010700 - 23272
10000344xxA012937 - 17508

10000344xxA012937 - 17508

10000423xxA020964 -

10000423xxA020964 -
10000427xxA021816 -

10000427xxA021816 -
10000439xxA023043 -

10000439xxA023043 -
10000456xxA025046 -

10000456xxA025046 -

10000460xxA030824 -

Translation of original instruction

Reservation for changes

Reservation for changes
Printed in Sweden

Printed in Sweden

Summary of Contents for DYNAPAC CC2200

Page 1: ...age V Serial number Serial number 10000311xxA009344 10000311xxA009344 10000315xxA009393 10000315xxA009393 10000319xxA009520 10000319xxA009520 10000336xxA012872 25714 10000336xxA012872 25714 10000340xxA010700 23272 10000340xxA010700 23272 10000344xxA012937 17508 10000344xxA012937 17508 10000423xxA020964 10000423xxA020964 10000427xxA021816 10000427xxA021816 10000439xxA023043 10000439xxA023043 100004...

Page 2: ......

Page 3: ...r conditioning 9 Edge cutter compactor 9 Working lights Xenon 10 Chip spreader 11 Special instructions 13 Standard lubricants and other recommended oils and fluids 13 Higher ambient temperatures above 40 C 104 F 13 Lower ambient temperature Freeze risk 13 Temperatures 13 High pressure cleaning 14 Fire fighting 14 Roll Over Protective Structure ROPS ROPS approved cab 14 Battery handling 14 Jump sta...

Page 4: ...reader Optional 24 Tightening torque 25 Machine description 27 Diesel engine 27 Electrical system 27 Propulsion system 27 Brake system 28 Steering system 28 Vibration system 28 Cab 28 ROPS 29 Identification 29 Product and component plates 29 Product identification number on the frame 30 Machine plate 30 Explanation of 17PIN serial number 30 Engine plates 31 Decals 32 Location decals 32 Location de...

Page 5: ...achine alarm 47 MAIN MENU 50 USER SETTINGS 51 MACHINE SETTINGS 52 Diesel engine Stage V 52 EXHAUST CLEANING 52 SERVICE MENU 53 ABOUT 54 Operator help when starting 55 Operator help Workmode 55 Instruments and controls cab 56 Function description of instruments and controls in the cab 57 Using the cab controls 58 Defroster 58 Heat 58 AC ACC 58 Electrical system version 1 59 Fuse boxes in main switc...

Page 6: ...eat comfort Adjustments 67 Parking brake 67 Display Control 68 Interlock 69 Operator position 70 View 70 Starting 71 Starting the engine 71 Display when activating choice via the button set 72 Alarm descriptions 73 Driving 73 Operating the roller 73 Interlock Emergency stop Parking brake Check 75 Pivotal steering Optional 76 Burnout of DPF filter Regeneration stage V 77 DPF displays 77 Edge cuttin...

Page 7: ...ong term parking 89 Engine 89 Battery 89 Air cleaner exhaust pipe 89 Watering system 89 Fuel tank 89 Hydraulic reservoir 89 Hoods tarpaulin 90 Steering cylinder hinges etc 90 Miscellaneous 91 Lifting 91 Locking the articulation 91 Lifting the roller 92 Lifting the roller with jack 92 Unlocking the articulation 93 Towing Recovering 93 Short distance towing with the engine running 94 Short distance ...

Page 8: ... 10 hours of operation Daily 106 After the FIRST 50 hours of operation 106 Every 50 hours of operation Weekly 107 Every 250 hours of operation Monthly 107 Every 500 1500 hours of operation 108 Every 1000 hours of operation Every six months 108 Every 2000 hours of operation 109 Maintenance 10h 111 Diesel engine Check oil level 111 Coolant level Check 112 Fuel tank Refueling 112 Water tank Std Filli...

Page 9: ...gine Replacing oil filter 122 Hydraulic fluid cooler Checking Cleaning 122 Battery Check condition 123 Air conditioning Optional Inspection 123 Air conditioning Optional Drying filter Inspection 124 Edge cutter Optional Lubrication 124 Maintenance 500h 125 Diesel engine Oil change 125 Engine Replacing oil filter 126 The engine fuel filter replacement cleaning 126 Hydraulic fluid cooler Checking Cl...

Page 10: ...ional Inspection 132 Air conditioning Optional Drying filter Inspection 132 Edge cutter Optional Lubrication 133 Maintenance 1000h 135 Diesel engine Oil change 135 Engine Replacing oil filter 136 The engine fuel filter replacement cleaning 136 Hydraulic fluid cooler Checking Cleaning 137 Battery Check condition 137 Air cleaner Checking Change the main air filter 138 Backup filter Change 138 Air cl...

Page 11: ...ning Optional Overhaul 145 Air conditioning Optional Drying filter Inspection 146 Edge cutter Optional Lubrication 146 Maintenance 2000h 147 Diesel engine Oil change 147 Engine Replacing oil filter 148 The engine fuel filter replacement cleaning 148 Hydraulic fluid cooler Checking Cleaning 149 Battery Check condition 149 Air cleaner Checking Change the main air filter 150 Backup filter Change 150 ...

Page 12: ...tion 155 Hydraulic reservoir cap Check 156 Hydraulic reservoir Fluid change 156 Fuel tank Cleaning 157 Watering system Draining 157 Water tank Cleaning 158 Steering joint Check 158 Steering hitch Tightening 159 Cab Fresh air filter Replacing 159 Air conditioning Optional Overhaul 160 Air conditioning Optional Drying filter Inspection 160 Edge cutter Optional Lubrication 161 ...

Page 13: ...ntial hazardous situation procedure which if not avoided could result in death or serious injury CAUTION Indicates potential hazardous situation procedure which if not avoided could result in minor or moderate injury damage to the machine or property CAUTION Indicates potential hazardous situation procedure which if not avoided could result in minor or moderate injury damage to the machine or prop...

Page 14: ...ne and before carrying out any maintenance Replace immediately the instruction manuals if lost damaged or unreadable Replace immediately the instruction manuals if lost damaged or unreadable Ensure good ventilation extraction of air by fan where the engine is run indoors Ensure good ventilation extraction of air by fan where the engine is run indoors CALIFORNIA Decal and location of decal shown in...

Page 15: ...chine operator Other maintenance intervals must be carried out by accredited Dynapac service personnel Additional instructions for the engine can be found in the manufacturer s engine manual Additional instructions for the engine can be found in the manufacturer s engine manual Specific maintenance and checks on diesel engines must be performed by engine supplier authorized personnel Specific main...

Page 16: ...Introduction 4812159601_H pdf 2021 01 14 4 ...

Page 17: ... have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with the drum outside the edge the substrate might not have full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and...

Page 18: ...ade after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold For your own protection alw...

Page 19: ...and operate the machine only when the person is fully visible or has given a clear indication of where he or she is Avoid driving across a slope Drive straight up and down sloping ground Avoid driving across a slope Drive straight up and down sloping ground Driving near edges Never operate with the drum outside the edge the substrate might not have full bearing strength or the edge is close to a s...

Page 20: ...ved cab and seat belt usage Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Pay attention to potential obstacles above the machine such as overhead cables and the branches of trees etc Pay particular attention to the stability of the substrate when compacting close to edges and hol...

Page 21: ...ation The system must be re filled with an approved refrigerant by authorized personnel when necessary See decal on or in the vicinity of the installation Edge cutter compactor Fig Edge cutter compactor 1 Transport position 2 Operating position 3 Holder for cutter compactor wheel 3 1 2 The operator must make sure that nobody is in the area of operation while the machine is in use The operator must...

Page 22: ...ork on the lighting should only be conducted by an authorized electrician and with the primary voltage disconnected Contact a Dynapac dealer Warning environmentally hazardous waste Warning environmentally hazardous waste Working lights of the Xenon type include a discharge lamp that contains mercury Hg A defective lamp is to be considered as hazardous waste and shall be disposed off as per local d...

Page 23: ... noted on the lift plate Fig Chip spreader The operator must make sure that nobody is in the area of operation while the machine is in use The operator must make sure that nobody is in the area of operation while the machine is in use Risk of crushing and pinch injuries The chip spreader has rotating parts Risk of crushing and pinch injuries The chip spreader has rotating parts The chip spreader m...

Page 24: ...Safety Optional 4812159601_H pdf 2021 01 14 12 ...

Page 25: ...wever maximum 50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic system mineral oil Shell Tellus S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been...

Page 26: ...l tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Never aim the water jet directly at the fuel tank cap or into exhaust pipe This is particularly important when using a high pressure cleaner Fire fighting If the machine catches fire use an ABC class powder fire extinguisher A BE class carbon dioxide fire extinguisher can also be used Roll Over Protec...

Page 27: ...nect the negative cable to the negative terminal on the dead battery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that the battery used for jump starting has the same voltage as the dead battery 24V 12V 12V Fig Jump starting 1 2 3 4 Turn the ignition and all power consuming equipment o...

Page 28: ...Special instructions 4812159601_H pdf 2021 01 14 16 ...

Page 29: ...ith the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the operator s seat in the transport position The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on...

Page 30: ...0 45 D Diameter drum 1150 45 H1 Height with ROPS cab 2990 118 H1 Height with ROPS cab 2990 118 H2 Height without ROPS cab 2275 90 H2 Height without ROPS cab 2275 90 K Ground clearance 310 12 K Ground clearance 310 12 L Length standard variant 4490 177 L Length standard variant 4490 177 S Thickness drum amplitude Nominal 18 0 7 S Thickness drum amplitude Nominal 18 0 7 18 ...

Page 31: ...2010 79 CC384HF CC3800 2045 80 5 CC384HF CC3800 2045 80 5 CC3800H 2085 82 CC3800H 2085 82 R1 Turning radius outer R1 Turning radius outer CC224HF CC2200 6570 5190 259 204 CC224HF CC2200 6570 5190 259 204 CC324HF CC3200 6685 5305 263 209 CC324HF CC3200 6685 5305 263 209 CC384HF CC3800 6685 263 CC384HF CC3800 6685 263 R2 Turning radius inner R2 Turning radius inner CC224HF CC2200 5570 3225 219 127 C...

Page 32: ...00 CC384HF CC3800 STD kg 9 400 9 600 lbs 20 730 21 170 lbs 20 730 21 170 CC3800H STD kg 9 800 10 000 CC3800H STD kg 9 800 10 000 lbs 21 600 22 050 lbs 21 600 22 050 Fluid volumes Fluid volumes Fuel tank 130 liters 34 gal Fuel tank 130 liters 34 gal Water tank 750 liters 198 gal Water tank 750 liters 198 gal Working capacity Compaction data Compaction data Static linear load Front Rear Static linea...

Page 33: ...660 vpm 2 850 2 850 4 020 3 660 vpm Centrifugal force High amplitude High amplitude CE 2006 Low amplitude Low amplitude CE 2006 Centrifugal force High amplitude High amplitude CE 2006 Low amplitude Low amplitude CE 2006 CC224HF CC2200 78 72 67 38 kN CC224HF CC2200 78 72 67 38 kN 17 550 16 200 15 075 8 550 lb 17 550 16 200 15 075 8 550 lb CC324HF 384HF CC3200 3800 90 77 75 43 kN CC324HF 384HF CC320...

Page 34: ...of 15 ppm parts per million or less A higher sulphur content will cause operating problems and put the useful life of components at risk which can lead to engine trouble Tier4i T4f Stage IIIB Stage V engines require the use of Ultra Low Sulphur Diesel ULSD fuel which has a sulphur content of 15 ppm parts per million or less A higher sulphur content will cause operating problems and put the useful ...

Page 35: ...on Cab lights 10 SV8 5 Cab lights 10 SV8 5 Hydraulic system Opening pressure MPa Psi Opening pressure MPa Psi Drive system 35 5 080 Drive system 35 5 080 Supply system 2 5 365 Supply system 2 5 365 Vibration system 19 2 760 Vibration system 19 2 760 Control systems 20 2 900 Control systems 20 2 900 Brake release 1 8 260 Brake release 1 8 260 Air Conditioning Automatic Climate Control ACC Optional ...

Page 36: ...kg 3065 lb Max permitted load volume 700 l 185 gal 850 l 224 gal 700 l 185 gal Max permitted load volume 700 l 185 gal 850 l 224 gal 700 l 185 gal Spreading width 1500 mm 59 in 1800 mm 71 in 1500 mm 59 in Spreading width 1500 mm 59 in 1800 mm 71 in 1500 mm 59 in Length of spreader 1200 mm 47 in 1200 mm 47 in 1200 mm 47 in Length of spreader 1200 mm 47 in 1200 mm 47 in 1200 mm 47 in Total length of...

Page 37: ...70 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 STRENGTH CLASS Metric coarse screw thread bright galvanized fzb Metric coarse thread zinc treated Dacromet GEOMET STRENGTH CLASS M thread 10 9 Oiled 10 9 Dry 12 9 Oiled 12 9 Dry M thread 10 9 Oiled 1...

Page 38: ...Technical specifications 4812159601_H pdf 2021 01 14 26 ...

Page 39: ...le Flow turbocharger el controlled stage V The engine is also equipped with cooled exhaust gas recirculation ceEGR and a diesel particle filter DPF system for exhaust after treatment The engine has also an electronically controlled variable flow turbo VFT and closed crankcase ventilation ceEGR External Cooled EGR electronically controlled DPF Diesel particle filter VFT Variable Flow turbocharger e...

Page 40: ...tes the flow to the steering cylinders at the articulated joint A hydraulic pump supplies the steering valve with oil The steering angle is proportional to the amount the steering wheel is turned In some markets the machine is also equipped with an emergency steering system either manually or electro hydraulically Vibration system The vibration system is a hydrostatic system in which a hydraulic m...

Page 41: ...ing discussed the modification with Dynapac s production unit Dynapac determines whether the modification could result in the approval according to the ROPS standard becoming invalid Identification Product and component plates 1 2 2 3 4 4 1 Product plate Product Identification Number PIN model type designation 1 Product plate Product Identification Number PIN model type designation 2 Engine plate ...

Page 42: ...e front left side of the frame beside the steering joint The plate specifies among other things the manufacturers name and address the type of machine the PIN Product Identification Number serial number operating weight engine power and year of manufacture In some cases there are no CE marking Please state the machine s PIN when ordering spares Explanation of 17PIN serial number 100 00123 V x A 12...

Page 43: ...engine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines there may be an engine plate along with the machine plate if the original plate on the engine is covered with extra equipment accessories 31 ...

Page 44: ...Edge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 6 Warning Edge cutter 4700904083 17 Diesel fuel 4700991658 4811000345 7 Warning Locking 4700908229 4812125363 18 Fixing point 4700382751 7 Warning Locking 4700908229 4812125363 18 Fixing point 4700382751 19 Hoisting plate 4700904870 19 Hoisting plate 4700904870 9 Warning Starting gas 4700791642 20 Lifting point 4700357587 9 Warning Starti...

Page 45: ...ecals CALIFORNIA Proposition 65 1 Fig Location 1 Warning CALIFORNIA Proposition 65 4812129673 1 Warning CALIFORNIA Proposition 65 4812129673 Safety decals Always make sure that all safety decals are completely legible and remove dirt or order new decals if they have become illegible Use the part number specified on each decal If a part is replaced and this part have a decal make sure to also order...

Page 46: ...istance 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance 4700904895 Warning Brake disengagement Study the towing chapter before disengaging the brakes Danger of being crushed 4700903459 Warning Instruction manual The operator must read the safety operation and maintenance instructions before operating the machine 4700904083 Warning Edge cutter optional W...

Page 47: ... be locked during transport and lifting but be open during operation Read the instruction manual 4700791642 Warning Starting gas Starting gas is not to be used 4811000080 Warning Chip spreader optional The spreader has rotating components Never insert your hands or any objects when the spreader is in operation Always stop the roller motor before carrying out adjustments or maintenance on the sprea...

Page 48: ...Machine description 4812159601_H pdf 2021 01 14 4812129673 Warning CALIFORNIA Proposition 65 36 ...

Page 49: ...luid Biological hydraulic fluid Diesel fuel Hydraulic fluid Biological hydraulic fluid Diesel fuel Bio hydraulic fluid PANOLIN Fuel with low sulphur content IIIB T4i T4f stageV Bio hydraulic fluid PANOLIN Fuel with low sulphur content IIIB T4i T4f stageV Fixing point Hoisting plate Lift point Fixing point Hoisting plate Lift point Sound effect level Sound effect level Tire pressure combi Emergency...

Page 50: ...crease sprinkler timer 29 Gear position switch 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 6 Button set 18 Auto sprinkler AWC 30 Edge cutter Up Down 7 Central warning indicator 19 Decrease sprinkler timer 31 Edge cutter sprinkling 7 Central warning indicator 19 Decrease sprinkler timer 31 Edge cutter sprinkling 8 Direction indicators 20 Working light 32 Drum edge lights 8 Direction i...

Page 51: ... of the roller is proportional to the distance of the lever from neutral The further the lever is from neutral the higher the speed 2 Forward Reverse lever NOTE The lever must be in neutral to start the machine The engine will not start if the lever is in any other position The direction and speed are controlled with the forward reverse lever Moving the lever forward moves the roller forward and m...

Page 52: ...ont drum only 15 Front drum steering only CG Valid for pivot machines only CG By activating steering on front drum only 16 Manual sprinkler Continuous sprinkling on both drums 16 Manual sprinkler Continuous sprinkling on both drums 17 Increasing sprinkling timer Each push on the button gives higher sprinkling water volume on drums 17 Increasing sprinkling timer Each push on the button gives higher...

Page 53: ...g the machine the parking brake must be activated To activate the brakes press the top of the switch to change the position of the lever To release the brakes press down the red part at the same time as the switch and change the position of the lever NOTE When starting the machine the parking brake must be activated To activate the brakes press the top of the switch to change the position of the l...

Page 54: ...ting position The edge cutter can only be moved up when the machine is in transport position Pressing on the lower edge moves the edge cutter down Pressing on the upper edge moves the edge cutter up 31 Edge press cutter sprinkling Activate edge press cutter sprinkling by depressing the switch 31 Edge press cutter sprinkling Activate edge press cutter sprinkling by depressing the switch 32 Drum edg...

Page 55: ...er pump 2 Panic sprinkling Panic sprinkling of both drums Push the button to get full flow on sprinkler pump 3 4 Offset left right The left button moves the rear drum to the left the right button to the right Always stop in neutral and to switch to the other side press once again Steady light in working mode flashes in offset 3 4 Offset left right The left button moves the rear drum to the left th...

Page 56: ...ler pump 3 4 Offset left right The left button moves the rear drum to the left the right button to the right Always stop in neutral and to switch to the other side press once again Steady light in working mode flashes in offset 3 4 Offset left right The left button moves the rear drum to the left the right button to the right Always stop in neutral and to switch to the other side press once again ...

Page 57: ...e screen choice is made the display will switch over to main screen This screen gives an overview and is kept during work The speed is shown in the middle of the screen The engine speed vibration frequencies for forward and reverse Option strokes meter Impactometer Option and asphalt temperature Option are shown in the corner 1 Fig Main screen Working screen with menu selection buttons 1 A menu fi...

Page 58: ...ton approx 2 sec displays the main menu again Exit Return button returns 1 step at once Pressing the button approx 2 sec displays the main menu again Fig Temperature screen The temperature screen shows the temperature of the engine top of display and hydraulic fluid bottom of display The values are shown in Celsius or Fahrenheit depending on the choice of unit system When an engine alarm is activa...

Page 59: ...op the engine immediately and locate the fault Refer also to the engine manual Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller allow the fluid to cool by running the engine on idle and then locate the fault Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roll...

Page 60: ...Evib DCM Evib 2 Asphalt temperature 3 Impactometer value 3 A screen for Compaction meter Evib DCM Evib Optional Asphalt temperature Optional and Impactometer value can also be shown in the display when installed on the machine Asphalt temperature meter Optional always included when Compaction meter Evib installed Asphalt temperatures are shown either in Celsius or Fahrenheit selected in User setti...

Page 61: ...e by plus or minus on the display screen The Impactometer value is calculated based on the operating speed and the vibration frequency A higher operating speed gives fewer impacts per meter The recommendation is to not fall below 33 impacts meter 10 impacts feet to avoid wave formation on the road surface The choice of high or low amplitude also impacts on the compaction result and should be taken...

Page 62: ... asphalt in question and note the Evib values for each run The values should go up slightly with each run with increased compaction and falling temperature The value read off for the final run when the correct void content compaction rate is reached can then be used as guidance for the minimum or measured value However this must be viewed as indicative only The maximum value is set rather higher a...

Page 63: ...2021 01 14 USER SETTINGS Users can change the light settings choose between the Metric or Imperial system and set warning sounds On Off Adjustment of the light and contrast settings on the display including brightness of the panel light 51 ...

Page 64: ...n is protected by Pin Code There are 3 different modes that can be seleted in the machine s workmode Soft Medium Hard The machine alerts at startup when the setting is in Soft Mode Diesel engine Stage V EXHAUST CLEANING Normally not necessary to use Initiate cleaning can be used if the Exhaust System Cleaning Lamp is shown in the display Then a so called parked regeneration can be done and the par...

Page 65: ...Machine description 4812159601_H pdf 2021 01 14 SERVICE MENU The service menu is also accessible via the main menu for adjustments ADJUSTMENTS TESTMODES Installation personnel only requires pin code 53 ...

Page 66: ...n the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press in both black buttons on the top of the joystick See also manual W3025 Continue in the same way with the other positions for the joystick N R and the speed potentiometer Press the disk button to save the values ABOUT It is also possible to see the version of the instal...

Page 67: ...re it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not all models Operator help Workmode When attempting to activate Vibration Offset control Option Edge cutter compactor Option with the machine in Transport mode the display will show Workmode for a few seconds To activate the above funct...

Page 68: ...Machine description 4812159601_H pdf 2021 01 14 Instruments and controls cab 14 Radio CD 8 1 2 3 4 5 6 7 Fig Cab roof front Fig Right rear cab post 15 56 ...

Page 69: ... that fresh air comes into the cab Pressing the bottom closes the damper so that the air recirculates inside the cab 5 Front wiper switch Press to operate the front screen wiper 5 Front wiper switch Press to operate the front screen wiper 6 Front and rear window screen washers switch Press the upper edge to activate the front screen washers Press the lower edge to activate the rear screen washers ...

Page 70: ...if necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the following settings on the control panel Turn on AC ACC 3 and set the fresh air 4 in the lower position to switch off the fresh air valve Set the heater control 1 to minimum and turn up the fan speed 2 K...

Page 71: ...1 5 20A 1 Main relay F1 1 5A 5 Power group 3 Main ECU F1 5 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Main ECU F1 6 20A 2 Supply Main ECU I O unit Display F1 2 5A 6 Power group 4 Main ECU F1 6 20A 3 Power group 1 Main ECU F1 3 10A 7 24V outlet Lighting for tachograph F1 7 10A 3 Power group 1 Main ECU F1 3 10A 7 24V outlet Lighting for tachograph F1 7 10A 4 Power group 2 Main EC...

Page 72: ...12 Display A13 Diagnostic socket engine X22 5A F10 Sprinkler pump 2 10A F3 Power group 1 Main ECU Power for frequency sensor 10A F11 24 12V converter 12V socket cab 10A F3 Power group 1 Main ECU Power for frequency sensor 10A F11 24 12V converter 12V socket cab 10A F4 Power group 2 Main ECU Terminal 15 Control panel 10A F12 GPS receiver DCA A26 5A F4 Power group 2 Main ECU Terminal 15 Control pane...

Page 73: ...t be disconnected when the engine is running Connect the correct polarities ground to the battery The cable between the battery and the alternator must not be disconnected when the engine is running Main fuse panel Cummins 5 Fig Main fuse panel 1 Master switch 2 Preheating relay 100A 3 Fuse F20 125A 4 Starter relay 50A 5 Fuses F13 F10 F11 6 Power socket 24V 6 4 3 1 2 The main fuse panel is located...

Page 74: ...he left engine compartment door Fuse box at master switch Deutz Fig Fuse box master switch 1 3 2 4 The figure shows the position of the fuses The table below gives fuse amperage and function All fuses are flat pin fuses type E high F4 Fuse box F4 Fuse box F4 1 Main fuse 50A F4 1 Main fuse 50A F4 2 Cab 50A F4 2 Cab 50A F4 3 Preheating relay 100A F4 3 Preheating relay 100A F4 4 Diesel engine ECU 30A...

Page 75: ...Cab fan 15A 4 Cab fan 15A 5 Windscreen wiper washers front 10A 5 Windscreen wiper washers front 10A 6 Windscreen wiper washers rear 10A 6 Windscreen wiper washers rear 10A 7 Dyn lyzer 7 5A 7 Dyn lyzer 7 5A 8 Reserve 8 Reserve The electrical system in the cab has a separate fuse box located on the front right side of the cab roof The figure shows fuse amperage and function All fuses are flat pin fu...

Page 76: ...Machine description 4812159601_H pdf 2021 01 14 64 ...

Page 77: ...ol panel adjustments 1 2 3 Fig Operator position 1 Locking lever transverse travel 2 Locking lever rotation 3 Locking lever steering column angle The control unit has three adjustment options transverse travel rotation and steering column angle For transverse travel raise the inner lever 1 which releases the catch For rotation lift the outer lever 2 Ensure that the control unit locks in position b...

Page 78: ...adjusted as follows Length adjustment 1 Weight adjustment 2 Back support angle 3 Always make sure that the seat is secure before beginning operation Always make sure that the seat is secure before beginning operation Do not forget to use the seatbelt 4 Do not forget to use the seatbelt 4 Belt reminder The machine can be equipped with seat belt with belt reminder Unless the seat belt is used a warn...

Page 79: ... can be adjusted as follows Length adjustment 1 Height adjustment 2 Seat cushion inclination 3 Backrest inclination 4 Armrest inclination 5 Lumbar support adjustment 6 Always ensure that the seat is locked in position before operating the roller Always ensure that the seat is locked in position before operating the roller Parking brake 1 Fig Control panel 1 Parking brake Ensure that the parking br...

Page 80: ...nition key 1 to position I the start screen will be shown in display 4 6 5 3 Fig Status screen 3 Fuel level 4 Water level 5 Hour meter 6 Voltmeter Check that the voltmeter 6 shows at least 24 volts and the levels for fuel 3 and water 4 indicates a percentage value The hourmeter 5 registers and shows the total number of hours the engine has run 68 ...

Page 81: ...tor stands up a buzzer will go on until the parking brake is activated If the parking brake is activated the diesel engine will not stop if the forward reverse lever is moved out of neutral The diesel engine will switch off immediately if for any reason the forward reverse lever is moved out of neutral when the operator is not sitting down and the parking brake has not been activated Sit down for ...

Page 82: ... positions Pull in the rails when driving close to walls or other obstacles and when transporting the machine Release the locking knob 3 set the the railings in the required position and relock in position Check that the rubber elements 4 on the platform are intact Worn elements will reduce comfort Check that the rubber elements 4 on the platform are intact Worn elements will reduce comfort Ensure...

Page 83: ...ter of the display While preheating of diesel engine is running the symbol grid heater is shown in the center of the display Do not run the starter motor for too long max 30 seconds If the engine will not start wait a minute before trying again Do not run the starter motor for too long max 30 seconds If the engine will not start wait a minute before trying again At the start of the diesel engine w...

Page 84: ...nkling If the machine and drums are in off set mode switch to work mode and reset before loading the machine on a truck This is indicated by a warning in the display If the machine and drums are in off set mode switch to work mode and reset before loading the machine on a truck This is indicated by a warning in the display Display when activating choice via the button set The parking symbol is sho...

Page 85: ...ne manual Warning light engine temperature If the lamp comes on the engine is too hot Stop the engine immediately and locate the fault Refer also to the engine manual Warning lamp hydraulic fluid temperature If the lamp comes on the hydraulic fluid is too hot Do not drive the roller Cool the fluid by allowing the engine to idle and locate the fault Warning lamp hydraulic fluid temperature If the l...

Page 86: ...in separate spring return switch gear position switch Fig Control panel 1 Gear position switch 2 Forward Reverse lever 2 1 Switch 1 is a spring return gear position switch where gear changing take place by stepping through the three different gear positions Position 1 Position 2 and Position 3 Position 1 Used for maximum hill climbing capacity during vibratory compaction Position 2 Normal position...

Page 87: ...ler is moving very slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop A buzzer goes on and after 7 seconds the engine switches off and the brakes are activated Check the function of the emergency stop by pressing the emergency stop button when the roller is moving slowly forwards backwards Check in both directions Hold the steerin...

Page 88: ...the pivotal steering To reset the rear drum to neutral adjust the buttons 1 until the display 2 shows that the machine has aligned the drums The symbol for Work mode shines continuously in neutral drums in line If fault indication on the display is shown or if the buzzer sounds stop immediately the roller in a safe place and shut off the Diesel engine Check the cause for failure and remedy see als...

Page 89: ...n the engine is performing burnout If it is not appropriate to allow the machine to perform automatic burnout perhaps because the machine is in an unsuitable location or the prevailing working conditions do not permit this it is possible to delay burnout by activating delayed burnout Selection for delaying burnout is in the menu Machine settings EAT cleaning on the display and delays filter burnou...

Page 90: ...d Engine temperature below 70 C 1Hz Other engine fault Other engine fault 114 Keep engine running is displayed if burnout is in progress or if there is a delay due to low engine temperature or other engine fault Allow the engine to run until burnout is complete 114 Keep engine running is displayed if burnout is in progress or if there is a delay due to low engine temperature or other engine fault ...

Page 91: ...tor can also be lifted if the machine is in transport position A bypass valve prevents the hydraulic system being overloaded There is a separate sprinkler system which the operator should use to avoid asphalt sticking to the edge cutter compactor The system is operated with a switch 2 The water is drawn from the main water tank which is also used for the normal sprinkler system Fig Changing the to...

Page 92: ... parameter in service tool on display Adjusting the feed volume The quantity of chips spread per square metre is adusted by changing the speed of the feed roller This setting is made via the display in the menu Machine Settings Preparations before adjustment emptying The machine should be placed on a level surface with the engine switched off and brake applied The machine should be placed on a lev...

Page 93: ...ng housing and turn it to the correct position where the chain has a clearance of approx 10 mm Tighten the bolts Adjusting the chain 2 Loosen the two nuts see arrows for the bearing housing and turn it to the correct position where the chain has a clearance of approx 10 mm Tighten the nuts Lubrication At the start of every season and after every 40 hours of operation Once per season is sufficient ...

Page 94: ...lding the outfeed drum Lift off the drum and bearing Unscrew the outfeed rubber Changing the brushes Remove the bearings and seals Remove the old brushes and fit the new brushes Refit the assembled brush drum in the spreader Fit the scraper iron and rubber mat Fit the scraper iron attachments No 1 left and right Adjust the scraper iron so that it goes 1 3 mm into the brush Adjust the rubber mat so...

Page 95: ...l before dismantling Attach the lifting devices in the eyes on both sides of the container 1 Release the pin in the clamp and remove the clamp from the machine 2 2 The clamp is now fitted at the base of the container as a foot 3 3 Release the lock on the lower shaft 4 4 Release the hydraulic hoses and cabling Plug the hoses dust seals with the enclosed plugs 5 Now lift off the container with the r...

Page 96: ...g mode Activate the button for the Working mode 4 Manual or automatic vibration activation deactivation is selected using button 1 In the manual position the operator has to activate the vibration via the bottom left switch on the forward reverse lever 2 In automatic mode AVC vibration is activated when the speed is x km h mph and turns off at a speed of x km h mph Activation of vibration for the ...

Page 97: ...ging amplitude The amplitude setting must not be change when vibration is in operation Switch the vibration off and wait until vibration stops before changing amplitude By pressing button 1 high amplitude is achieved The buttons 2 and 3 are used to get vibrations either on front or rear drum or on both 2 vibration on front drum 3 vibration on rear drum Braking Normal braking 2 3 1 Fig Control pane...

Page 98: ...2 For emergency braking press the emergency stop 1 hold the steering wheel firmly and be prepared for a sudden stop The engine stops For emergency braking press the emergency stop 1 hold the steering wheel firmly and be prepared for a sudden stop The engine stops The Diesel engine will stop and must be restarted After emergency braking return the forward reverse lever to neutral and deactivate the...

Page 99: ... cab Also see maintenance instructions Keep in mind that there is a risk of freezing during the winter Drain the water tanks pumps and water lines Fill antifreeze in the engine cooling system and the washer fluid reservoir in the cab Also see maintenance instructions Master switch 1 Figure Engine door left 1 Master switch Before leaving the roller for the day switch the master switch 1 to the disc...

Page 100: ...Operation 4812159601_H pdf 2021 01 14 88 ...

Page 101: ...se to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside and maintenance charge Air cleaner exhaust pipe Cover the air cleaner see under the heading Every 50 hours of operation or Every 1000 hours of operation or its opening with plastic or tape Also cove...

Page 102: ...ller with a tarpaulin A gap must be left between the tarpaulin and the ground If possible store the roller indoors and ideally in a building where the temperature is constant Steering cylinder hinges etc Grease the steering cylinder piston with conservation grease Grease the hinges on the doors to the engine compartment and the cab 90 ...

Page 103: ...locking lug 4 on the articulated link Fit the locking dowel into the holes through the locking arm and locking lug Lock the dowel in position with the locking pin 1 Locking the articulation 1 2 Fig Steering joint lock locked 1 Lock handle 2 Locking dowel Articulation must be locked to prevent inadvertent turning before lifting the roller Articulation must be locked to prevent inadvertent turning b...

Page 104: ...eight refer to the hoisting plate on the roller 1 Figure Roller lifted with jack 1 Lifting plate 2 Jack 3 Marking 2 3 3 Lifting the roller with jack The machine s gross weight is specified on the hoisting plate 1 Refer also to the Technical specifications The machine s gross weight is specified on the hoisting plate 1 Refer also to the Technical specifications The lifting device such as a jack 2 o...

Page 105: ...ug 4 with the locking dowel 2 The locking lug is located on the front frame of the machine Unlocking the articulation 1 2 Fig Steering joint lock open 1 Lock handle 2 Locking dowel Remember to restore the steering joint lock on the steering joint to open before operating Remember to restore the steering joint lock on the steering joint to open before operating Lift lock in the handle while turning...

Page 106: ...mber of turns to the left counter hold on the overflow valve 2 After releasing the hexagonal nut A screw in the adjusting screw B with a hex key until it touches the pin C and then turn an additional turn The valve is now open A B C Figure Towing valve Start the engine and allow it to idle Deactivate the parking brake and place the forward reverse lever in the forward or reverse position If the le...

Page 107: ...braked by the towing vehicle A towing bar must be used as the roller has no brakes When towing recovering the roller must be braked by the towing vehicle A towing bar must be used as the roller has no brakes The roller must be towed slowly max 3 km h 2 mph and only towed short distances max 300 m 330 yards The roller must be towed slowly max 3 km h 2 mph and only towed short distances max 300 m 33...

Page 108: ...cable If not tie down and secure the machine according to the cargo securing rules that are valid for the country where the transport takes place Never lash over the machine s articulated joint nor over the machine s operator platform Never lash over the machine s articulated joint nor over the machine s operator platform Before securing the machine ensure that the parking brake is applied and in ...

Page 109: ...on the right and left sides 4 rubber 4 rubber The lashings permitted distance interval in meters The lashings permitted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 Double L2 Double L3 Double L1 Double L2 Double L3 0 9 2 5 0 8 2 5 0 1 2 5 0 9 2 5 0 8 2 5 0 1 2 5 For ...

Page 110: ...least 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different fasteners on the platform Note that lashing 2 may be moved to a rear lashing point if side beam on the trailer is missing Each of lashings 1 3 is either a double or...

Page 111: ...Operate the F R lever with care 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 13 Set the transportation working mode button in position working mode 13 Set the transportation working mode button in position working mode 14 Use vibration only when...

Page 112: ...ting instructions Summary 4812159601_H pdf 2021 01 14 21 When recovering Refer to the relevant section in the Instruction Manual 21 When recovering Refer to the relevant section in the Instruction Manual 100 ...

Page 113: ... to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by the product warranty Warranty The warranty is only valid if the stipulated delivery inspection and the separate service inspection have been completed as per the warranty document and when the mach...

Page 114: ...Preventive maintenance 4812159601_H pdf 2021 01 14 CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 102 ...

Page 115: ... in areas with extremely high or extremely low ambient temperatures See the Special instructions chapter or consult Dynapac Other fuel and lubricants are required when operating in areas with extremely high or extremely low ambient temperatures See the Special instructions chapter or consult Dynapac ENGINE OIL Air temperature 15 C 50 C 5 F 122 F Dynapac engine oil 200 P N 4812161855 5 liters P N 4...

Page 116: ... 0 C 32 F above 40 C 104 F Shell Spirax S3 AX 85W 140 API GL 5 Air temperature 0 C 32 F above 40 C 104 F Shell Spirax S3 AX 85W 140 API GL 5 COOLANT Anti freeze protection down to about 37 C 34 6 F Dynapac coolant 100 mixed 50 50 with water P N 4812161854 20 liters COOLANT Anti freeze protection down to about 37 C 34 6 F Dynapac coolant 100 mixed 50 50 with water P N 4812161854 20 liters Maintenan...

Page 117: ...lic filter 12 Scrapers 20 Battery 4 Hydraulic filter 12 Scrapers 20 Battery 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bearing 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bearing 6 Hydraulic fluid filling 14 Watering system 22 Cab air filter 6 Hydraulic fluid filling 14 Watering system 22 Cab air filter 7 Hydraulic tank cap 15 Drum gear Wheel gear 23 Cab AC 7 Hydraulic t...

Page 118: ...ting up for the first time on that day 1 Check the engine oil level Refer to the engine manual 1 Check the engine oil level Refer to the engine manual 9 Check the engine coolant level 9 Check the engine coolant level 5 Check the hydraulic reservoir level 5 Check the hydraulic reservoir level 11 Refuel 11 Refuel 13 Fill the water tanks 13 Fill the water tanks 14 Check the sprinkler system 14 Check ...

Page 119: ...urs of operation Monthly Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 1 2 Change the engine oil and oil filter Refer to the engine manual only for Cummins 1 2 Change the engine oil and oil filter Refer to the engine manual only for Cummins 8 Clean the hydraulic fluid cooler water cooler Or when required 8 Clean the hy...

Page 120: ...ck rubber elements and bolted joints 18 Grease the chair bearing 18 Grease the chair bearing 22 23 Check the AC Optional 22 23 Check the AC Optional 21 Lubricate the pivot bearings Optional 21 Lubricate the pivot bearings Optional Every 1000 hours of operation Every six months Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comm...

Page 121: ...y 8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Check the filter element in the air cleaner Replace when necessary 10 Check the filter element in the air cleaner Replace when necessary 20 Check the condition of the batteries 20 Check the condition of the batteries 4 Change the hydraulic fluid filter 4 Change the hydraulic fluid filter 7 Check the hydraulic reservoir cover br...

Page 122: ...Maintenance Maintenance schedule 4812159601_H pdf 2021 01 14 110 ...

Page 123: ...monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Diesel engine Check oil level 2 Fig Engine compartment 1 Dipstick 2 Oil filler cap 1 The dipstick is accessed through the right door of the engine compartment Take care not to touch any hot parts of the engine or the radiator when removing the dipstick Risk of burn...

Page 124: ...e the coolant Also check that the air has unobstructed passage through the reservoir Flush the system every other year and change the coolant Also check that the air has unobstructed passage through the reservoir Fuel tank Refueling Fig Fuel tank 1 Tank cap 2 Filler pipe 1 2 Never refuel while the engine is running Do not smoke and avoid spilling fuel Never refuel while the engine is running Do no...

Page 125: ... 2 Fill the central standard tank it holds 750 liters 198 gal Only additive A small amount of environment friendly antifreeze Only additive A small amount of environment friendly antifreeze Hydraulic reservoir Check fluid level 2 Figure Hydraulic reservoir 1 Oil sight glass 2 Filler cap 1 Place the roller on a level surface and check that the oil level in the sight glass 1 is between the max and m...

Page 126: ...ck kran filter 4 Water pump 5 Drain cock 6 Extra pump optional 1 4 6 5 To clean the coarse filter 1 open the drain cock 3 on the filter and allow any dirt to run out If necessary close the cock 2 and clean the filter and filter housing Check that the rubber gasket in the filter housing is intact After inspecting and cleaning reset and start the system to check that it works There is a drain cock 5...

Page 127: ...nd check that it works Wear protective goggles when working with compressed air Wear protective goggles when working with compressed air Sprinkler system Drum Cleaning of sprinkler nozzle 3 2 Figure Nozzle 1 Nozzle 2 Gasket 3 Filter 1 Dismantle the blocked nozzle by hand Blow the nozzle 1 and fine filter 3 clean using compressed air Alternatively fit replacement parts and clean the blocked parts l...

Page 128: ... a reserve pump option Newer machines can have sprinkler systems with dual sprinkler pipes and sprinkler pumps as standard 2 Figure Outer scrapers 1 Release arm 2 Scraper blade 3 Adjusting screw 1 3 Scrapers spring action Check Make sure that the scrapers are undamaged Release with the arm 1 Loosen the screws 3 to adjust the scraper blade up or down 1 2 Figure Inner scrapers 1 Release arm 2 Liftin...

Page 129: ...8 in from the drum on the same side as the screw Adjust the scraper bracket in or out on the other side so that there is an equal gap between the scraper blade and drum and tighten the retaining unit 1 1 2 mm 0 04 0 08 in 2 3 Figure Scraper setting 1 Retaining unit 2 Adjusting screw 3 Lock nut The adjusting screw 2 is adjusted until the scraper blade has a gap of approx 1 mm 0 04 in to the roller ...

Page 130: ...Maintenance 10h 4812159601_H pdf 2021 01 14 118 ...

Page 131: ...ng the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Fuel filter Draining Figure Fuel filter 1 Drain plug 2 Hand pump 1 2 Unscrew the drain plug 1 at the bottom of the fuel filter ...

Page 132: ...Level plug 2 Filling plug 1 2 Move the machine until the inspection filling holes are in position for filling 1 Fig Drum gear 2 Refill with new oil Use transmission oil according to the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs 120 ...

Page 133: ... the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 liters 15 qts under the drain plugs Take great care when draining engine oil Wear protective gloves and goggles Take great care when draining engine oil Wear protective gloves and goggles Unscrew the drain plug 1 Allow all the ...

Page 134: ...er cooler 3 Hydraulic fluid cooler 4 Cooler grill 1 4 2 The water and hydraulic fluid coolers are accessible when the cooler grill 4 is removed Make sure that the air flow through the cooler is unobstructed Dirty coolers are blown clean with compressed air or washed clean using a high pressure water cleaner Take care when using a high pressure water jet Do not hold the nozzle too near the cooler T...

Page 135: ...ng the battery always connect the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first The cable shoes should be clean and tightened Corroded cable shoes should be cleaned and greased with acid proof Vaseline Wipe the top of the battery Air conditioning Optional Inspection Fig Air conditio...

Page 136: ...ight glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized companies The refrigerant circuit is only to be worked on by authorized companies Edge cutter Optional Lubrication Figure Two grease points for lubricating the edge cutter 2 1 Refer to the operation section for ...

Page 137: ... the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 liters 15 qts under the drain plugs Take great care when draining engine oil Wear protective gloves and goggles Take great care when draining engine oil Wear protective gloves and goggles Unscrew the drain plug 1 Allow all the ...

Page 138: ...ment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on the left side of the engine compartment Unscrew the bottom and drain off any water and then replace the filter unit Figure Engine compartment right side 1 Fuel filter 1 Replace the fuel filter located o...

Page 139: ...ar protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte le...

Page 140: ...e main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downwards Backup filter Change Fig Air filter 1 Back...

Page 141: ... hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Drum oil level Inspection filling Fig Drum vibration side 1 Filler plug 2 Level plug 2 1 Position the roller with the filler plug 1 the large plug at the highest point in its rotation Wipe clean around the level plug 2 the small plug and remove the plug Make sure that the oil level is up to the l...

Page 142: ...at the chain is a vital part of the steering mechanism Remove the cover 5 to access the lubrication nipple 1 Lubricate the operator seat slew bearing with three strokes of a hand operated grease gun Clean and grease the chain 3 between the seat and the steering column Also grease the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the steering column forward...

Page 143: ...r cap 1 Turn up the machine so that the tank cap is accessible from the left side of the machine Unscrew and make sure that the reservoir cap is not clogged Air must have unobstructed passage through the cap in both directions If passage in either direction is blocked clean the filter with a little diesel oil and blow through with compressed air until the block is removed or replace the cap with a...

Page 144: ...eration check using the sight glass 1 that bubbles are not visible on the drying filter Figure Drying filter 1 Sight glass 2 Filter holder 1 2 Park the roller on a level surface chock the wheels and activate the parking brake Park the roller on a level surface chock the wheels and activate the parking brake The filter is placed at the top of the rear part of the cab roof If bubbles are visible thr...

Page 145: ...e operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Grease should always be used for lubrication see the lubricant specifications Grease all bearing points with five strokes of a hand operated grease gun 133 ...

Page 146: ...Maintenance 500h 4812159601_H pdf 2021 01 14 134 ...

Page 147: ...moving the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 liters 15 qts under the drain plugs Take great care when draining engine oil Wear protective gloves and goggles Take great care when draining engine oil Wear protective gloves and goggles Unscrew the dr...

Page 148: ...tment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on the left side of the engine compartment Unscrew the bottom and drain off any water and then replace the filter unit Figure Engine compartment right side 1 Fuel filter 1 Replace the fuel filter located ...

Page 149: ...ar protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte le...

Page 150: ...he main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downwards Backup filter Change Fig Air filter 1 Bac...

Page 151: ... previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire hose sy...

Page 152: ...ilter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket makes contact with the filter base Then rotate a further turn 3 2 Figure Hydraulic tank 2 Hydraulic reservoir cap 3 Sight glass Check the hydraulic fluid level in the sight glass 3 and top off as req...

Page 153: ...ptacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Deliver the drain oil to environmentally correct handling See under the heading Every 500 hours of operation for filling oil Drum gear Oil change Fig Drum gear 1 Drain plug 2 Ventilating plug 1 2 Place ...

Page 154: ...to the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment screws Check Fig Drum vibration side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements if 25 or more than 25 of the number on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6 in Check usi...

Page 155: ...ase the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the steering column forward Tighten the screws and check chain tension No not tension the chain too tightly It should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the marking 7 in seat frame Fit the chain lock at the bottom If the seat starts to be stiff when a...

Page 156: ...ing with compressed air Wear protective goggles when working with compressed air Steering hitch Tightening Fig Steering hitch 1 Nut 1 Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and activate the parking brake before lubricating Nobody must be allowed near the steering joint when the engine is ru...

Page 157: ...Cab 1 Condensor element 2 Drying filter 1 Regular inspection and maintenance is necessary to ensure satisfactory long term operation Clean all dust from the condenser element 1 using compressed air Blow from above downwards The air jet can damage the element flanges if it is too powerful The air jet can damage the element flanges if it is too powerful Wear protective goggles when working with comp...

Page 158: ...ight glass this indicates that the refrigerant level is too low Stop the unit to avoid risking damage Fill up with refrigerant The refrigerant circuit is only to be worked on by authorized companies The refrigerant circuit is only to be worked on by authorized companies Edge cutter Optional Lubrication Figure Two grease points for lubricating the edge cutter 2 1 Refer to the operation section for ...

Page 159: ... removing the rubber plug on the underside of the frame Figure Underside of rear frame 1 Oil draining of diesel engine 1 Drain the oil when the engine is warm Place a receptacle that holds at least 14 liters 15 qts under the drain plugs Take great care when draining engine oil Wear protective gloves and goggles Take great care when draining engine oil Wear protective gloves and goggles Unscrew the...

Page 160: ...tment door See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 1 Figure Engine compartment left side 1 Prefilter The fuel filter is placed on the left side of the engine compartment Unscrew the bottom and drain off any water and then replace the filter unit Figure Engine compartment right side 1 Fuel filter 1 Replace the fuel filter located ...

Page 161: ...ar protective goggles when working with compressed air or high pressure water jets Battery Check condition Figure Batteries The batteries are sealed and maintenance free Make sure there is no open flame in the vicinity when checking the electrolyte level Explosive gas is formed when the alternator charges the battery Make sure there is no open flame in the vicinity when checking the electrolyte le...

Page 162: ...he main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary see section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downwards Backup filter Change Fig Air filter 1 Bac...

Page 163: ... previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire hose system all the way to the engine Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire hose sy...

Page 164: ...ilter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly until the filter gasket makes contact with the filter base Then rotate a further turn 3 2 Figure Hydraulic tank 2 Hydraulic reservoir cap 3 Sight glass Check the hydraulic fluid level in the sight glass 3 and top off as req...

Page 165: ...ptacle that holds at least 20 liters 5 3 gal under the drain plug Remove the drain plug 1 Allow all the oil to drain out and refit the plug Deliver the drain oil to environmentally correct handling Deliver the drain oil to environmentally correct handling See under the heading Every 500 hours of operation for filling oil Drum gear Oil change Fig Drum gear 1 Drain plug 2 Ventilating plug 1 2 Place ...

Page 166: ...to the lubricant specification Ensure that the oil level reaches up to the lower edge of the plug hole Clean and refit the plugs Rubber elements and attachment screws Check Fig Drum vibration side 1 Rubber element 2 Attachment screws 2 1 Check all rubber elements 1 Replace all elements if 25 or more than 25 of the number on one side of the drum have cracks deeper than 10 15 mm 0 4 0 6 in Check usi...

Page 167: ...ase the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the steering column forward Tighten the screws and check chain tension No not tension the chain too tightly It should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the marking 7 in seat frame Fit the chain lock at the bottom If the seat starts to be stiff when a...

Page 168: ...tank 3 Valve 1 2 3 Take care when draining the hydraulic fluid Wear protective gloves and goggles Take care when draining the hydraulic fluid Wear protective gloves and goggles Open left engine compartment The drain plug valve is in the area under the hydraulic tank Place a receptacle that holds at least 50 liters 13 2 gal under the engine compartment Make sure that the valve 3 is closed Unscrew t...

Page 169: ... 2 Drain cock 3 Stop cock 4 Quick couplings 4 3 1 2 Remember that there is a risk of freezing during the winter Empty the tank pump filter and lines or mix antifreeze in the water Remember that there is a risk of freezing during the winter Empty the tank pump filter and lines or mix antifreeze in the water There is a drain cock 2 in the space for the pump system on the central water tank This can ...

Page 170: ... the drain cock 2 fill with water and check for leaks The water tanks are made of plastic polyethylene and are recyclable The water tanks are made of plastic polyethylene and are recyclable Steering joint Check Fig Steering joint Inspect the steering joint to detect any damage or cracks Check and tighten any loose bolts Check also for any stiffness or play in the steering joint 158 ...

Page 171: ...te the parking brake before lubricating The easiest way to identify if you have this type of steering hitch is that it has a new type of nut 1 at the top as shown Actual torque Nm should be when the machine s position is straight ahead M14 174 Nm M14 174 Nm M16 270 Nm M16 270 Nm Cab Fresh air filter Replacing Fig Cab front 1 Fresh air filter x1 2 Screw x2 2 2 1 There is one fresh air filter 1 plac...

Page 172: ...nage from the cooling unit is unobstructed so that condensation does not accumulate inside the unit Air conditioning Optional Drying filter Inspection With the unit in operation check using the sight glass 1 that bubbles are not visible on the drying filter Figure Drying filter 1 Sight glass 2 Filter holder 1 2 Park the roller on a level surface chock the wheels and activate the parking brake Park...

Page 173: ...he operation section for information on how to operate the edge cutter Refer to the operation section for information on how to operate the edge cutter Grease the two points as shown in the figure Grease should always be used for lubrication see the lubricant specifications Grease all bearing points with five strokes of a hand operated grease gun 161 ...

Page 174: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com ...

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