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Fayat Group BOMAG BW 213 DH-4 BVC, Service Manual, Page: 35 / 51

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Fayat Group BOMAG BW 213 DH-4 BVC Service Manual Download Page 35

BOMAG

35

008 916 77

 

2 BOMAG single drum rollers

Summary of Contents for BOMAG BW 213 DH-4 BVC

Page 1: ...ue number 008 916 77 08 2012 BW 213 DH 4 BVC BW 213 DH 4 BVC with attachment plate Variocontrol Variocontrol S N 101 583 16 1176 S N 101 584 12 S N 101 583 06 1083 S N 101 582 12 1024 S N 101 582 13 1...

Page 2: ...Find manuals at https best manuals com...

Page 3: ...ponents in the wiring diagram 81 5 5 Terminal designations in wiring diagram 82 Electrics 85 6 1 Battery ground and analog ground 86 6 2 Current and voltage 86 6 3 Pulse Width Modulation PWM 89 6 4 Re...

Page 4: ...ater in fuel 360 8 14 Fuel pre heating 361 8 15 Rotary switch for engine speed 361 8 16 Data collector 362 8 17 Fault display 366 8 18 Diagnose with SERDIA 367 8 19 Diagnose with CAN bus 370 8 20 Diag...

Page 5: ...ring against an end stop 564 13 5 Check the leakage rate of the vibration motor 566 13 6 Pressure test in steering circuit 567 Flushing and bleeding 569 14 1 Special tools for flushing 570 14 2 Flushi...

Page 6: ...l basics 668 17 2 Refrigerant R134a 671 17 3 Compressor oil refrigeration oil 672 17 4 Working principle of the air conditioning system 673 17 5 Monitoring devices 673 17 6 Description of components 6...

Page 7: ...cillating articulated joint 820 21 5 Assembling the oscillating articulated joint 824 Articulated joint hydraulic steering 833 22 1 Special tools 834 22 2 Repair overview oscillating articulated joint...

Page 8: ...Table of Contents BOMAG 8 008 916 77 Find manuals at https best manuals com...

Page 9: ...BOMAG 9 008 916 77 1 General Find manuals at https best manuals com...

Page 10: ...irs can be taken from the spare parts catalogue for the machine This manual is not subject of an updating service for this reason we would like to draw your attention to our additional Technical Servi...

Page 11: ...starting l Mark a defective machine and a machine under re pair by attaching a clearly visible warning label to the dashboard l Block the articulated joint with the articulation lock l Use protective...

Page 12: ...tion measures and call for an emer gency doctor Operation of high voltage systems i Note The rules and statutory regulations valid in the corre sponding do apply in addition to the notes given here Ca...

Page 13: ...me distributed by draft Even the smallest por tion of spilled fuel is therefore potentially dangerous l Fire extinguishers charged with FOAM CO2 GAS or POWDER must be available wherever fuel is stored...

Page 14: ...pment of heat may cause the refrigerant to develop toxic and high ly corrosive breakdown products l Pungent smell The toxic substances which are re sponsible for the pungent smell must not be in haled...

Page 15: ...licitly ex cludes any liability for damage caused by the use of non original parts or accessories l Unauthorized changes to the machine are prohibit ed for safety reasons l Do not perform any cleaning...

Page 16: ...s control units you should run a systematic trouble shooting session to eliminate any other possible fault sources Knowledge in basic electrics is re quired for this purpose If a fault was diagnosed w...

Page 17: ...ll control units in order to protect the electrical sys tem of the machine l Disconnect the minus pole of the battery or interrupt the electric circuit with the main battery switch l Isolate the gener...

Page 18: ...id charging of the battery or electric welding on the vehicle When cleaning the generator with a steam or water jet make sure not to direct the steam or water jet directly on or into the generator ope...

Page 19: ...ause l Before taking new hydraulic components into oper ation fill these with hydraulic oil as specified in the operating and maintenance instructions l After changing a hydraulic component thoroughly...

Page 20: ...void that damp air is drawn into the component by the differ ence in temperatures l Damaged or leaking parts of the air conditioning must not be repaired by welding or soldering but must generally be...

Page 21: ...ssioning mainte nance and repair work particularly for TEIRIII engines with the DEUTZ Common Rail System Contamina tion like dirt welding residues or similar can lead to the failure of individual comp...

Page 22: ...xtraction Vacuum cleaning equipment must generally be used for cleaning when the fuel system is open l Working means and tools must be cleaned before being used for work Use only tools without dam age...

Page 23: ...fore being used for work Use only tools without dam aged chromium coating or tools without chromium coating Fuel hoses Fig 2 Caution All fuel hoses have two layers of material a rein forced rubber coa...

Page 24: ...compressed air replace any O rings and seals that have been dis lodged by the compressed air Assembly of radial seals Fig 3 l Lubricate the sealing lips 2 Fig 3 with clean grease in case of double sea...

Page 25: ...ced l Remove any lubricant residues from the ball or roll er bearing to be examined by washing it with gaso line or any other appropriate degreasing agent Ensure strict cleanliness l Check balls or ro...

Page 26: ...ghten ing torques Tightening torques deviating from the ones in the table are specially mentioned in the repair instructions Damaged screws must under no circumstances be used any longer Recutting thr...

Page 27: ...h The corresponding calculation requires a higher effort and in the end depends on the materials to be bolted together Strength classes of metric nuts Nuts are differentiated by three load groups Each...

Page 28: ...tion is identified by a dot or the manufacturer s symbol l The strength class is identified by a dash b Identification of UNF threads Fig 11 Screws The screw head is marked with a stamped in round cav...

Page 29: ...8 916 77 1 3 Cotter pins Fig 12 In places where cotter pins are used these must be reassembled Cotter pins must generally be renewed after disassembly Cotter pins must be assembled as shown in the ill...

Page 30: ...ad Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 M4 3 5 5 M5 6 9 10 M6 10 15 18 M8 25 35 45 M10 50 75 83 M12 88 123 147 M14 137 196 235 M16 211 300 358 M18 290 4...

Page 31: ...287 M16 x 1 5 180 255 307 M18 232 330 392 M18 x 1 5 260 373 444 M20 330 463 557 M20 x 1 5 369 502 620 M22 448 628 754 M22 x 1 5 495 691 847 M24 569 800 960 M24 x 2 624 879 1036 M27 840 1184 1520 M27...

Page 32: ...htening torques for screws with UNC thread UNC Unified Coarse Thread Series American Unified Coarse Thread Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 1 4 20 1...

Page 33: ...0 2300 1 1 4 12 1900 2700 3200 1 3 8 12 2600 3700 4400 1 1 2 12 3300 4600 5600 Coefficient of friction tot 0 14 Tightening torques for screws with UNF thread UNF Unified National Fine Thread Series Am...

Page 34: ...1 4 Tightening torques BOMAG 34 008 916 77...

Page 35: ...BOMAG 35 008 916 77 2 BOMAG single drum rollers...

Page 36: ...ghly sophisticated technology l Efficient Low costs per cubic meter are decisive for the economical success BOMAG single drum rollers just demonstrate how efficient soil compaction can be l Powerful M...

Page 37: ...sure cleanliness Fig 3 Minimum changeover times due to cleverly designed scrapers With a segmented shell these smooth drums can simply be converted to a padfoot drum This extends the range of possible...

Page 38: ...ompact in layers the polygonal drum does an all around good job Advantages at a glance l Two contact scrapers as standard D l PD scrapers with central adjustment l Replacement caps for scraper teeth l...

Page 39: ...o work Apart from this the drive line remains free of stress This enables e g problem free assembly of padfoot segments BOMAG ECOMODE is the key to minimal operating costs It reduces the fuel consumpt...

Page 40: ...The amplitude is controlled automatically VARIOCONTROL extends the range of possible applications tremendously Smooth and powerful just as re quired If there are e g sensitive building nearby the ampl...

Page 41: ...le drum rollers BOMAG 41 008 916 77 2 1 l Outstanding power due to amplitudes of up to 2 85 mm l Maximum flexibility l Automatic amplitude control l Indication of end of compaction l Avoidance of jump...

Page 42: ...2 1 BOMAG single drum rollers BOMAG 42 008 916 77...

Page 43: ...BOMAG 43 008 916 77 3 Technical data...

Page 44: ...750 kg 39132 lbs Travel characteristics Travel speed 0 14 km h 0 8 7 machine type dependent Max gradability without with vibration soil dependent 53 50 53 50 Drive Engine manufacturer Deutz Deutz Type...

Page 45: ...cy 28 Hz 1680 vpm Amplitude 0 2 50 mm 0 0 098 in Centrifugal force 365 kN 82055 lbf Tires Tire size 23 1 26 12PR 23 1 26 12PR Air pressure nominal value 1 4 bar 20 3 psi Air pressure span 0 8 1 4 bar...

Page 46: ...g lbs 5500 12126 Static linear load kg cm pli 44 1 247 Max operating weight kg lbs 17200 Travel characteristics Travel speed km h mph 0 14 0 8 7 Max gradability without with vibration soil dependent 5...

Page 47: ...0 2 5 0 0 098 Centrifugal force kN lbs 365 82125 Tires Tire size 23 1 26 12PR Air pressure nominal value bar psi 1 4 20 3 Air pressure span bar psi 0 8 1 4 11 6 20 3 Filling capacities motor l usgal a...

Page 48: ...aracteristics Travel speed km h 0 14 Max gradability without with vibration soil dependent 53 50 Engine Engine manufacturer Deutz Type TCD 2013 L04 Cooling Water Number of cylinders 4 Rated power ISO...

Page 49: ...28 Amplitude mm 0 2 50 Centrifugal force kN 365 Tires Tire size 23 1 26 12PR Air pressure nominal value bar 1 4 Air pressure span bar 0 8 1 4 Filling capacities motor l 15 5 Fuel l 340 Hydraulic oil l...

Page 50: ...haracteristics Travel speed km h 0 14 Max gradability without with vibration soil dependent 53 50 Drive Engine manufacturer Deutz Type TCD 2013 L04 Cooling Water Number of cylinders 4 Rated power ISO...

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