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Fayat Group Bomag BVP 10/36, Operating Instruction, Maintenance Instruction

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Fayat Group Bomag BVP 10/36 Operating Instruction, Maintenance Instruction Download Page 57

Check the spark plug 

Ä

 Fig.  45 visually and clean it if neces-

sary.

Check the electrode gap with a feeler gauge, if necessary

adjust the gap to 0.7 - 0.8 mm (0.028 - 0,032 in).

Turn the spark plug carefully in by hand.

Once the sealing surface of the new spark plug is in contact

tighten for another 1/2 turn with the spark plug spanner.

Once the sealing surface of the used spark plug is in contact

tighten for another 1/8 to 1/4 turn with the spark plug

spanner.

NOTICE!

The spark plug must be correctly tightened. An incor-

rectly tightened spark plug can get very hot and cause

engine damage.

6.9.3  Clean the slurry filter 

WARNING!
Fire hazard!

Gasoline is easily inflammable, do not spill.

When working on the fuel system do not use open fire,

do not smoke.

WARNING!
Health hazard!

Do not inhale any fuel fumes.

With the fuel tap closed unsrew the fuel sludge filter (1)

Ä

 Fig.  46 and wash out in fuel.

Check the O-ring (2) for damage, replace if necessary.

Turn the fuel sludge filter in tightly and mind the O-ring.

Fig.  45

Fig.  46

Maintenance

 

BVP 10/36 / BVP 18/45  

 

59

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Summary of Contents for Bomag BVP 10/36

Page 1: ...ating Instruction Maintenance Instruction Original Operating Instructions S N 861 834 03 3962 S N 861 834 04 7632 S N 861 834 11 1001 08 2014 008 062 61 www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 2: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 3: ...level 51 6 6 3 Check the fuel level 52 6 6 4 Filling the water tankOptional equipment 53 6 7 Weekly maintenance 54 6 7 1 Check clean the air filter 54 6 8 Maintenance every month 56 6 8 1 Clean the cooling fins and the cooling air intake openings 56 6 9 Maintenance every 6 months 57 6 9 1 Change the engine oil 57 6 9 2 Check clean the spark plug replace if necessary 58 6 9 3 Clean the slurry filte...

Page 4: ...ng the screws 70 6 11 4 Engine conservation 70 7 Trouble shooting 73 7 1 General notes 74 7 2 Engine problems 75 8 Disposal 77 8 1 Final shut down of machine 78 Table of contents BVP 10 36 BVP 18 45 4 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 5: ...1 Foreword Foreword BVP 10 36 BVP 18 45 5 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 6: ...it is used for purposes other than those mentioned in these instructions No warranty claims can be lodged in case of damage resulting from n operating errors n insufficient maintenance and n wrong fuels and lubricants Please note This manual was written for operators and maintenance personnel on construction sites These operating and maintenance instructions are part of the machine You should only...

Page 7: ...s of business of BOMAG We wish you successful work with your BOMAG machine BOMAG GmbH Copyright by BOMAG Please fill in Machine type Fig 1 Serial No Fig 1 and 2 Engine type Fig 3 Engine No Fig 3 Supplement the above data together with the commis sioning protocol During commissioning our organisation will instruct you in the operation and maintenance of the machine Please observe strictly the safet...

Page 8: ...Fig 2 Fig 3 Foreword BVP 10 36 BVP 18 45 8 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 9: ...2 Technical data Technical data BVP 10 36 BVP 18 45 9 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 10: ...Water sprinkling system optional equipment 10 kg 22 lbs Transport wheels optional equipment 4 kg 9 lbs Travel characteristics Working speed max 25 m min 82 ft min Max gradability depending on soil 30 30 Drive Engine manufacturer Honda Honda Type GX 120 GX 120 Cooling Air Air Technical data BVP 10 36 BVP 18 45 10 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 11: ...rce 10 kN 2250 lbf Amplitude 0 89 mm 0 035 in Water sprinkling system optional equipment Type of sprinkling Gravity feed Gravity feed Filling capacities Fuel gasoline 2 5 l 0 7 gal us Water water sprinkling system 7 0 l 1 8 gal us Subject to technical alterations Technical data BVP 10 36 BVP 18 45 11 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 12: ...Water sprinkling system optional equipment 10 kg 22 lbs Transport wheels optional equipment 4 kg 9 lbs Travel characteristics Working speed max 25 m min 82 ft min Max gradability depending on soil 30 30 Drive Engine manufacturer Honda Honda Type GX 160 GX 160 Cooling Air Air Technical data BVP 10 36 BVP 18 45 12 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 13: ...cc to EC Machine Regulation edition 2006 42 EC the noise regulation 2000 14 EG noise protection guideline 2003 10 EC Vibration Protection Regulation 2002 44 EC were determined during conditions typical for this type of equipment and by application of harmonized standards During operation these values may vary because of the existing operating conditions Sound pressure level on the place of the ope...

Page 14: ... the weighted effective acceleration in three orthog onal directions Weighted total vibration value BVP 10 36 ahv 3 6 m s2 on crushed rock determined acc to ISO 5349 and EN 500 BVP 18 45 ahv 7 8 m s2 on crushed rock determined acc to ISO 5349 and EN 500 NOTICE Observe the daily vibration load Industrial safety acc to 2002 44 EEC Vibration value Technical data BVP 10 36 BVP 18 45 14 G o t o D i s c...

Page 15: ...3 Safety regulations Safety regulations BVP 10 36 BVP 18 45 15 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 16: ... handling work Should the recommendations in these instructions be different from the regulations valid in your country you must comply with the safety regulations valid in your country This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Dangers may arise fro...

Page 17: ...hine the responsibilities must be clearly specified and complied with Persons under the influence of alcohol medicine or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must therefore only be performed by trained specialists Unauthorized changes to the machine are prohibited for safety rea sons Original parts and accessorie...

Page 18: ...e attached and hoisted by an expert capable person Fasten the lifting gear only at the specified lifting points Check lifting eye for damage before use Do not use a damaged or in any other way impaired lifting eye Do not lift or lower the machine jerkily The tension must always be effective in vertical direction The machine must not swing about when being lifted Do not step or stand under suspende...

Page 19: ...nd operating in closed rooms and trenches Operate the machine only with the steering rod mounted Steer the machine only be the steering handle Guide the machine so hat your hands do not hit against solid objects danger of injury Always keep an eye on a running machine Watch out for unusual noises and development of smoke Perform trouble shooting and have the fault corrected Operate the machine onl...

Page 20: ... plug socket disconnected Park the machine on level firm ground Working on the engine Drain the engine oil at operating temperature danger of scalding Wipe off spilled oil catch running out oil and dispose of environ mentally Store used filters and other oil contaminated materials in a sepa rate specially marked container and dispose of environmentally Working on the fuel system Do not inhale any ...

Page 21: ...n starting in closed rooms Mark defective machines by attaching a warning note to the steering handle Welding Before starting welding work on the machine disconnect the battery and cover the fuel tank with insulating material Keep safety stickers in good and legible condition see parts manual and comply with their meaning Replace damaged and illegible stickers decals Repair Information and safety ...

Page 22: ...ction sticker Wear ear defenders 3 Information sticker Lashing point 4 Information sticker Lifting point 5 Maintenance sticker 6 Information sticker Gasoline 7 Brief operating instructions Safety regulations BVP 10 36 BVP 18 45 22 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 23: ...rmation sticker Open choke and fuel valve Information sticker Throttle lever Information sticker Water Fig 7 Fig 8 Fig 9 Fig 10 Safety regulations BVP 10 36 BVP 18 45 23 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 24: ...4 Display and control elements Display and control elements BVP 10 36 BVP 18 45 25 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 25: ...ction thoroughly before starting any operation on the machine Here all functions are described in detail The section Operation contains only brief descriptions of the indi vidual control steps Display and control elements BVP 10 36 BVP 18 45 26 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 26: ...e open n Fuel valve 2 Position Left Fuel tap closed Position Right Fuel tap open n Ignition switch Position 0 Ignition off Position I Ignition on n Recoil starter Fig 11 Fig 12 Fig 13 Display and control elements BVP 10 36 BVP 18 45 27 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 27: ...lever n Shut off tap for water sprinkling systemOptional equipment Fig 14 Fig 15 Display and control elements BVP 10 36 BVP 18 45 28 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 28: ...5 Operation Operation BVP 10 36 BVP 18 45 29 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 29: ...this machine you should thoroughly read chapter Indicators and control elements before starting work All indicators and control elements are described in detail in this chapter Operation BVP 10 36 BVP 18 45 30 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 30: ...k the machine on ground as level as possible Cleaning the machine Check condition of engine and machine fuel tank and fuel lines for leaks screw joints for tight fit For a description of the following tasks refer to the chapter Daily maintenance Engine oil level top up if necessary Fuel level top up if necessary Water level top up if necessary Optional equipment Operation BVP 10 36 BVP 18 45 31 G ...

Page 31: ...bow Ä Fig 16 apart and plug it onto the bracket After attaching the steering bow secure on both sides with spring type cotter pins Fig 16 Operation BVP 10 36 BVP 18 45 32 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 32: ...re starting check the starter rope for chafing replace if necessary A damaged rope can break and cause injuries during starting Always hold on to the machine The machine moves immediately after starting Always keep an eye on a running machine WARNING Loss of hearing Wear your personal noise protection means ear defenders before starting operation Open the fuel cock Ä Fig 17 by turning in direction...

Page 33: ...nt temperatures NOTICE The engine is equipped with low oil level safety shut down The engine cannot be started if the oil level is too low Set the throttle lever Ä Fig 19 to 1 3 throttle position Turn the ignition switch Ä Fig 20 to position I ON Fig 18 Fig 19 Fig 20 Operation BVP 10 36 BVP 18 45 34 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 34: ... handle quickly and powerful as far out as possible Ä Fig 22 NOTICE Do not let the starter handle hit back but guide it back If the engine does not start during the first attempt repeat the starting process As the engine warms up open the lever Ä Fig 23 of the choke bit by bit Fig 21 Fig 22 Fig 23 Operation BVP 10 36 BVP 18 45 35 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u ...

Page 35: ...g process When the choke is closed and the starter rope is pulled several times the engine draws in too much fuel and will probably not start Remedy Close the fuel cock Open the choke Set the throttle lever to full speed position Operate the recoil starter until the engine starts If the engine does not start after 10 to 20 attempts Open the choke Set the throttle lever to full speed position pull ...

Page 36: ...m pressed air If necessary clean with a wire brush Screw the spark plug back in and plug the spark plug socket back on Repeat the starting procedure Operation BVP 10 36 BVP 18 45 37 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 37: ...will be destroyed For short breaks you should always return the throttle lever to idle speed position this avoids premature wear of the centrifugal clutch Shift the throttle lever Ä Fig 26 in direction of arrow to full load position The vibratory plate works with highest frequency Fig 26 Operation BVP 10 36 BVP 18 45 38 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t ...

Page 38: ...ter sprinkling systemOptional equipment Set the handle of the shut off valve Ä Fig 27 in flow direc tion Fig 27 Operation BVP 10 36 BVP 18 45 39 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 39: ... equali zation Move the throttle lever Ä Fig 28 back to idle speed position Turn the ignition switch to position OFF Ä Fig 29 the engine will stop Close the fuel tap Ä Fig 30 by turning in direction of arrow Fig 28 Fig 29 Fig 30 Operation BVP 10 36 BVP 18 45 40 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 40: ...o not lift or lower the machine jerkily The tension must always be effective in vertical direc tion The machine must not swing about when being lifted Do not step or stand under suspended loads Always use suitable lashing gear on the lifting points to lash down the machine Lash the machine down so that it is secured against rolling sliding and turning over Always attach the lifting tackle to the l...

Page 41: ...6 Maintenance Maintenance BVP 10 36 BVP 18 45 43 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 42: ...ils and fuels environmen tally Keep used filters in a separate waste container and dispose of environmentally The lifetime of the engine mainly depends on the purity of the fuel Keep fuel clean of any contamination and water When choosing the storage place for fuel make sure that spilled fuel will not harm the environment Fresh fuel should not be stored for longer than 3 months if no fuel stabiliz...

Page 43: ...e cause of a fault or rectify it yourself by fol lowing the trouble shooting chart you should contact our customer service department Frequent causes of faults Maintenance BVP 10 36 BVP 18 45 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 44: ...nger period of operation it is recommended to per form the first oil change of the higher quality oil already after 25 operating hours Quality Use automobile gasoline preferably unleaded fuel or fuel with a low lead content in order to reduce the combustion residues to a minimum Do not use oil gasoline mixes or contaminated gasoline Protect the fuel tank against dirt dust or water Alcohol containi...

Page 45: ...hased fresh fuel follow the instructions of the manufacturer The fuel stabilizer has a limited shelf life The effect diminishes over the course of time store for max 2 years after opening the bottle Fuel cannot be regenerated by using fuel satbilizer Fuel stabilizer Maintenance BVP 10 36 BVP 18 45 47 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 46: ...SAE 15W 40 15 C to 40 C 5 F to 104 F SAE 30 10 C to 30 C 50 F to 86 F SAE 10W 20 C to 0 C 4 F to 32 F SAE 40 25 C to 45 C 77 F to 113 F SAE 20W 10 C to 10 C 14 F to 50 F Fuel Gasoline unleaded BVP 10 36 2 5 l 0 7 USgal BVP 18 45 3 6 l 1 0 USgal Water tank Water Water with anti freeze agent 7 0 l 1 8 USgal Vibrator shaft housing as engine oil 0 25 l 0 07 USgal Maintenance BVP 10 36 BVP 18 45 48 G o...

Page 47: ...rop to the normal level after approx 100 to 200 operating hours After 25 operating hours Change the engine oil Check engine and machine for leaks Check the valve clearance adjust if necessary Retighten the fastening screws on air filter exhaust fuel tank and other attachments Retighten the bolted connections on the machine Check the vibration drive V belts Check the oil level in the vibrator housi...

Page 48: ...necessary 58 6 9 3 Clean the slurry filter 59 6 9 4 Checking the oil level in the vibrator housing 60 6 9 5 Checking the V belt tightening replacing if necessary 60 Annual maintenance 6 10 1 Check adjust the valve clearance 62 6 10 2 Cleaning the fuel screen 63 6 10 3 Replacing the starter rope 65 6 10 4 Change the oil in the exciter housing 66 6 10 5 Check the rubber buffers 68 As required 6 11 1...

Page 49: ...uel leaks near fuel tank cylinder or cooling air intake NOTICE Do not guide the water jet directly into air filter carbu rettor 1 Ä Fig 33 starter air intake 2 and the igni tion switch 3 After wet cleaning run the engine warm to evaporate all water residues and to avoid corrosion 6 6 2 Check the engine oil level NOTICE Park the machine on level ground so that the engine is in horizontal position F...

Page 50: ...l 6 6 3 Check the fuel level WARNING Fire hazard When working on the fuel system do not use open fire do not smoke do not spill any fuel Do not refuel in closed rooms Shut down the engine WARNING Health hazard Do not inhale any fuel fumes NOTICE Contaminated fuel can cause malfunction or even damage of the engine For quality and quantity of oil refer to the table of fuels and lubricants ENVIRONMEN...

Page 51: ...e tank again 6 6 4 Filling the water tankOptional equipment NOTICE Dirty or contaminated water can block the nozzles Fill only with clean water Open the water tank Ä Fig 36 and fill in clean water Fig 35 Fig 36 Maintenance BVP 10 36 BVP 18 45 53 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 52: ... air filter in stock The air filter must be changed after several times cleaning but at the latest after 1 year Each cleaning interval must be marked with a cross on the cover of the air filter Cleaning does not make sense if the air filter is cov ered with a sooty deposit Use a new air filter Incorrectly handled air filters may become ineffective because of damage e g cracks and cause damage to t...

Page 53: ... paper element Clean the foam rubber insert 5 in warm soapy water rinse it and let it dry thoroughly Soak the foam insert in clean engine oil Then squeeze out excess oil NOTICE If the air filter is not correctly inserted dust and foreign particles can enter into the air intake channel Pull the foam rubber element 5 over the paper element 4 Insert the air filter correctly and tighten it with the wi...

Page 54: ...brush Ä Fig 41 from all cooling fins and cooling air intake openings and blow it off with compressed air WARNING Fire hazard Do not use any inflammable solvents NOTICE Do not guide the water jet directly into the cooling air openings of the recoil starter into the air filter and on electrical equipment On a oil contaminated engine use a cold cleansing agent for cleaning After a sufficient soaking ...

Page 55: ... and quantity of oil refer to the table of fuels and lubricants ENVIRONMENT Catch running out old oil do not let it seep into the ground and dispose off environmentally Tilt the machine towards the guide handle Unscrew the oil drain plug Ä Fig 42 let the old oil run out and catch it Turn the oil drain plug back in with a new seal ring Fig 42 Maintenance BVP 10 36 BVP 18 45 57 G o t o D i s c o u n...

Page 56: ...NG Danger of burning Let the engine cool down before unscrewing the spark plug NOTICE In case of excessive combustion residues burned off electrodes or torn insulator replace the spark plug Do not use spark plugs with incorrect heat value An incorrect spark plug can cause damage to the engine Pull off the spark plug socket 1 Ä Fig 44 and unscrew the spark plug 2 Fig 43 Fig 44 Maintenance BVP 10 36...

Page 57: ...E The spark plug must be correctly tightened An incor rectly tightened spark plug can get very hot and cause engine damage 6 9 3 Clean the slurry filter WARNING Fire hazard Gasoline is easily inflammable do not spill When working on the fuel system do not use open fire do not smoke WARNING Health hazard Do not inhale any fuel fumes With the fuel tap closed unsrew the fuel sludge filter 1 Ä Fig 46 ...

Page 58: ...n 6 9 5 Checking the V belt tightening replacing if necessary Remove the V belt guard Check the condition and tension of the V belt replace the V belt if damaged Compression measurement approx 5 mm Ä Fig 48 Slightly loosen two fastening screws 1 Ä Fig 49 on both sides of the engine carrier Push the motor carrier forward and take the V belt off Install the new V belt Fig 47 Checking the V belt Fig ...

Page 59: ...our fastening screws Assemble the V belt guard NOTICE Check the V belt tension again after a running time of approx 25 operating hours retighten if necessary Tightening the V belt Fig 50 Maintenance BVP 10 36 BVP 18 45 61 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 60: ...pprox 20 C 68 F Loosen the screws 1 Ä Fig 51 and take off the valve cover 2 with gasket 3 Set the piston to top dead centre position of the compression stroke For this purpose align the alignment mark 1 Ä Fig 52 on the starter disc to the top bore 2 Valve clearance Intake valve 0 15 mm 0 006 in Exhaust valve 0 20 mm 0 008 in Fig 51 Fig 52 Check the valve clearance Maintenance BVP 10 36 BVP 18 45 6...

Page 61: ...all the valve cover with a new gasket and tighten the screws evenly 6 10 2 Cleaning the fuel screen WARNING Fire hazard Danger of burning Gasoline is easily inflammable do not spill When working on the fuel system do not use open fire do not smoke Clean the fuel screen filter only when the engine is cold WARNING Health hazard Do not inhale any fuel fumes Fig 53 Adjust the valve clearance Fig 54 Ma...

Page 62: ...ghtly Unscrew the hexagon nut 1 Ä Fig 57 and the hexagon screw 2 and take off the fuel tank Open the hose clamp 1 Ä Fig 58 and pull off the hose Unscrew fuel screen 2 Clean the fuel screen check the condition of the screen holes replace if necessary Check the seal 3 replace if necessary Turn the fuel screen filter tightly in with the seal Fasten the hose and reassemble the fuel tank Fig 55 Fig 56 ...

Page 63: ... 60 Before assembling the rope turn the coil 2 Ä Fig 61 5 rev olutions in anti clockwise direction and align the rope open ings on coil and housing 5 to match A Fig 59 Fig 60 Fig 61 If the starter rope has been torn or the coil has been turned back Maintenance BVP 10 36 BVP 18 45 65 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 64: ...he coil fixture and guide the starter handle slowly back to initial position Ä Fig 63 Pull the starter handle to check the function and light move ment of the recoil starter Mount the recoil starter to the engine housing 6 10 4 Change the oil in the exciter housing Perform this maintenance work at the latest after 500 operating hours Tilt the machine slightly towards the side with the oil drain pl...

Page 65: ...n Stand the machine horizontally Unscrew the plug Ä Fig 65 and fill with engine oil For quality and quantity of oil refer to the table of fuels lubri cants and filling capacities The oil level must reach the lower edge of the bore Ä Fig 66 Screw the plugs back in Ä Fig 65 Fig 64 Fig 65 Fig 66 Maintenance BVP 10 36 BVP 18 45 67 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p...

Page 66: ...ffers Check all rubber buffers Ä Fig 67 for tight fit cracks and damage and replace immediately if damaged Fig 67 Maintenance BVP 10 36 BVP 18 45 68 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 67: ...t 4 with the foam rubber insert 5 Check the rubber seal 6 replace if necessary NOTICE The rubber seal 6 frequently sticks to the paper ele ment Soak the new foam rubber insert 5 in clean engine oil Then squeeze out excess oil Pull the foam rubber element 5 over the new paper element 4 Insert the air filter correctly and tighten it with the wing nut 3 NOTICE If the air filter is not correctly inser...

Page 68: ...lasses for screws with untreated non lubricated sur faces The quality designations are stamped on the screw heads 8 8 8 G 10 9 10 K 12 9 12 K The values result in a 90 utilization of the screw s yielding point at a coefficient of friction of μ total 0 14 The compliance with the tightening torques is to be checked with torque wrenches The tightening torques are not applicable when using MoS2 lubri ...

Page 69: ...the fuel from the tank Open the fuel tap 1 Ä Fig 71 in direction of arrow Unscrew the fuel sludge filter 2 empty it and reassemble it leak tight with a new seal ring 3 Unscrew the carburettor drain screw 4 let all fuel run out of the carburettor and turn the screw tightly back in again Pull off the spark plug socket 1 Ä Fig 72 and unscrew the spark plug 2 Fill in several drops of fresh engine oil ...

Page 70: ... the engine to protect it against dust and moisture Depending on weather conditions these conservation measures will protect the machine for approx 6 to 12 months NOTICE A machine with conserved engine must be clearly marked by attaching a clear warning tag Fig 73 Maintenance BVP 10 36 BVP 18 45 72 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 71: ...7 Trouble shooting Trouble shooting BVP 10 36 BVP 18 45 73 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 72: ...r insufficient maintenance Whenever a fault occurs you should therefore thoroughly read these instruction on correct oper ation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing the trouble shooting chart you should contact our customer service department Trouble shooting BVP 10 36 BVP 18 45 74 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e...

Page 73: ...ter Starter defective Have examined by a specialist Low engine power Air filter clogged Clean the air filter replace if necessary Throttle control defective Have examined by a specialist Engine defective Have examined by a specialist Carburettor defective Have examined by a specialist Engine overheating Lack of cooling air Clean air filter and or engine Engine stops Engine oil level too low Check ...

Page 74: ...8 Disposal Disposal BVP 10 36 BVP 18 45 77 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 75: ... Catch all fuels and lubricants do not let them seep into the ground and dispose of in compliance with legal regulations Empty the fuel tank Drain lubrication oil from engine and exciter housing WARNING Danger of explosion Parts that previously contained combustible fluids must not be cut with a cutting torch Disposal BVP 10 36 BVP 18 45 78 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d...

Page 76: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

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