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BP 10/35 / BP 12/40 / BP 12/50 / BVP 10/36 /

BVP 12/50 / BVP 18/45

Vibratory plate

Service Manual

S/N 101 230 21 1001 / S/N 101 230 23 1001 / S/N 101 230 

24 1001 / S/N 861 834 13 1001 /S/N 861 834 20 1001 / S/N 

861 834 28 1001

© 09/2018

008 402 40 EN

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Summary of Contents for BOMAG BP 10/35

Page 1: ...late Service Manual S N 101 230 21 1001 S N 101 230 23 1001 S N 101 230 24 1001 S N 861 834 13 1001 S N 861 834 20 1001 S N 861 834 28 1001 09 2018 008 402 40 EN www discount equipment com G o t o D i...

Page 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 3: ...data 45 2 1 BP10 35 46 2 1 1 Technical data 46 2 2 BP12 40 50 2 2 1 Technical data 50 2 3 BP12 50 54 2 3 1 Technical data 54 2 4 Fuels and lubricants 57 2 4 1 Engine oil 57 2 4 2 Fuel 57 2 4 3 Oil fo...

Page 4: ...96 4 3 3 Check water supply refill compact water tank 97 4 3 4 Cleaning the water spraying system 98 4 3 5 Cleaning the compact water spraying system 98 5 Troubleshooting 101 5 1 Preliminary remarks 1...

Page 5: ...1 General General BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 5 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 6: ...G machines described in this manual the following documentation is additionally available n Operating and maintenance instructions n Spare parts catalogue n Service information if necessary n Speciali...

Page 7: ...for technical modifications without prior notification Information and illustrations in this manual must not be reproduced and distributed nor must they be used for the purpose of competi tion withou...

Page 8: ...c regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these accordingly This also applies for local regula...

Page 9: ...nd lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipment is required to be provided by the operating compa...

Page 10: ...ypes of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Intended use also includes compliance with the specified oper a...

Page 11: ...nd point out any remaining dangers The operating company must determine whether there are special operational hazards such as a toxic atmosphere or limiting soil conditions Such conditions require spe...

Page 12: ...ay arise when working with and handling the machine Both the machine as well as all other system components comply with the currently valid safety regulations Nevertheless remaining risks cannot be ru...

Page 13: ...emarks The operating company must ensure that all professional users have read and follow the corresponding safety data sheets for the individual fuels and lubricants Safety data sheets provide valuab...

Page 14: ...ve equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediately bind spilled oil with an oil binding agent ENVIRON...

Page 15: ...r personal protective outfit protective gloves protective clothing Do not inhale any fuel fumes Do not swallow gasoline Avoid contact with gasoline ENVIRONMENT Gasoline is an environmentally hazardous...

Page 16: ...to regula tions 1 2 5 Loading transporting the machine Make sure that persons are not endangered by the machine tipping or sliding off Do not use damaged or in any other way impaired lashing points Al...

Page 17: ...ils fuel dirt snow and ice Before start up carry out all required visual inspections and func tion tests If the following tests reveal damages or other faults the machine must not be operated until th...

Page 18: ...entilation when operating the vibratory tamper or vibratory plate in more than shoulder deep trenches which have a width of less than 1 5 metres a maximum depth of less than 3 metres or a maximum leng...

Page 19: ...not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the fuel A leaking fuel tank can cause an explosion Ensure tight fit o...

Page 20: ...nflammable substances for cleaning 1 2 9 4 After maintenance work Reassemble all guards and protections 1 2 10 Repair Identify a defect machine with a warning sign Only operate the machine after it ha...

Page 21: ...e by Designation Type Nominal Power Operating Mass Year of Construction Serial No Patent Protection Made in Germany B 230 0111 Fig 3 General Concerning your safety BP 10 35 BP 12 40 BP 12 50 BVP 10 36...

Page 22: ...e by Designation Type Nominal Power Operating Mass Year of Construction Serial No Patent Protection Made in Germany B 230 0112 Fig 4 General Concerning your safety BP 10 35 BP 12 40 BP 12 50 BVP 10 36...

Page 23: ...nal Power Operating Mass Year of Construction Serial No Patent Protection Made in Germany B 230 0113 Fig 5 Warning sticker Follow operating instructions Fig 6 General Concerning your safety BP 10 35 B...

Page 24: ...rmation sticker Lashing point Information sticker Guaranteed sound capacity level Fig 7 Fig 8 Fig 9 Fig 10 General Concerning your safety BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 24 G...

Page 25: ...icker Filler opening for water B DEC 0216 Gasoline Benzin Fig 11 B DEC 0218 Water Fig 12 General Concerning your safety BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 25 G o t o D i s c o u...

Page 26: ...ef operating instructions Fig 13 General Concerning your safety BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 26 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r...

Page 27: ...Operating Mass Year of Construction Serial No Patent Protection 56154 Boppard GERMANY Made in Germany B DEC 0271 Fig 15 General Concerning your safety BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 B...

Page 28: ...elding location When choosing the location for the earth clamp make sure that the welding current will not pass through joints or bearings Maintenance free batteries also need care Mainte nance free o...

Page 29: ...ttery or electric welding on the vehicle n When cleaning the generator with a steam or water jet make sure not to direct the steam or water jet directly on or into the generator openings or ball beari...

Page 30: ...scratches and burrs remove these with a fine file or an oilstone take care that no grinding dust and dirt enters into tapped bores or enclosed components n Blow out lines ducts and gaps with compresse...

Page 31: ...llers running surfaces outer faces of outer races and inner faces of inner races for visible damage If nec essary replace the bearing n Check the bearing for clearance and resistance between the inner...

Page 32: ...keyways thoroughly before reassembling the feather key 1 3 1 1 5 Repair notes for cotter pins Cotter pins In places where cotter pins are used these must be reassembled Cotter pins must generally be r...

Page 33: ...rque you should first relieve by a quarter turn and then tighten to the correct torque n Before tightening you should slightly oil the thread in order to ensure low friction movement This however does...

Page 34: ...ow 0 8 d d nominal dimension Nuts 3 for screw connections without specified load capacity This standard contains strength classes hardness classes for nuts 3 Fig 23 for which no load values can be spe...

Page 35: ...ent corrosion protection for metal surfaces by applying a mineral coating with metallic silver appearance The difference between Withworth and UNF UNC threads is the fact that UNF and UNC threads have...

Page 36: ...324 466 554 M20 x 1 5 461 628 775 M22 x 1 5 618 863 1058 M24 x 2 780 1098 1294 M27 x 2 1147 1578 1920 M30 x 2 1568 2254 2695 Tightening torques for screws treated with anti seizure paste OKS 240 copp...

Page 37: ...Nm Coefficient of friction tot 0 14 10 9 M12 x 1 5 100 M14 x 1 5 150 M18 x 1 5 300 350 M20 x 1 5 400 500 M22 x 1 5 500 600 Tightening torques for screws with UNC thread UNC Unified Coarse Thread Serie...

Page 38: ...w dimension Tightening torques Nm Coefficient of friction tot 0 14 8 8 10 9 12 9 1 4 28 13 18 22 5 16 24 25 35 42 3 8 24 45 63 76 7 16 20 70 100 120 1 2 20 110 155 185 9 16 18 155 220 260 5 8 18 220 3...

Page 39: ...00 bar Thread Spanner width Tightening torque Nm M14 x 1 5 17 14 M16 x 1 5 19 25 M18 x 1 5 22 27 M20 x 1 5 24 48 M22 x 1 5 27 55 M24 x 1 5 30 65 M30 x 2 36 110 M36 x 2 46 140 M42 x 2 50 180 M52 x 2 60...

Page 40: ...uipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down and the spark plug connector disconnected Make sure that th...

Page 41: ...thes n Protective gloves n Safety shoes 1 Park the machine on level and firm ground 2 Set the throttle lever to MIN position idle speed 3 NOTICE Danger of engine damage Do not shut down the engine all...

Page 42: ...he bolted connections on the machine 5 Checking the V belt Chapter 4 1 8 Servicing the V belt on page 81 6 Check the oil level in the vibrator housing 1 3 5 Cleaning the machine NOTICE Danger of engin...

Page 43: ...ter carburettor recoil starter air intake or starter switch 3 Clean the machine with a water jet 4 Run the engine warm for a while to avoid corrosion General Maintenance and repair BP 10 35 BP 12 40 B...

Page 44: ...2 Technical data Technical data BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 45 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 45: ...millimetres Dimensions in inch Weights Operating weight CECE 65 143 kg lbs Basic weight 64 141 kg lbs Water spraying system 13 5 l 3 6 gal us optional equipment 10 22 kg lbs Dimensions Technical data...

Page 46: ...turer Honda Type GX 120 Cooling Air Number of cylinders 1 Rated power SAE J 1349 2 6 3 5 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Frequency 90 5400 Hz vpm Centrifugal force...

Page 47: ...1 1 Noise data LpA 90 dB A determined acc to ISO 11201 and EN 500 WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection LWA 105 dB A determin...

Page 48: ...and EN 500 Associated uncertainty K 0 4 m s2 determined acc to EN 12096 Observe the daily vibration load work safety acc to 2002 44 EC Hand arm vibration with comfort guide handle optional equipment T...

Page 49: ...4 42 7 542 21 3 400 15 8 Dimensions in millimetres Dimensions in inch Weights Operating weight CECE 72 159 kg lbs Basic weight 71 157 kg lbs Dimensions Technical data BP12 40 BP 10 35 BP 12 40 BP 12 5...

Page 50: ...oling Air Number of cylinders 1 Rated power SAE J 1349 2 6 3 5 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Frequency 90 5400 Hz vpm Centrifugal force 12 2698 kN lbf Amplitude 1...

Page 51: ...A determined acc to ISO 11201 and EN 500 WARNING Loss of hearing caused by too high noise bur dens Wear your personal protective equipment ear protection LWA 105 dB A determined acc to ISO 3744 and E...

Page 52: ...and EN 500 Associated uncertainty K 0 2 m s2 determined acc to EN 12096 Observe the daily vibration load work safety acc to 2002 44 EC Hand arm vibration with comfort guide handle optional equipment T...

Page 53: ...imensions in millimetres Dimensions in inch Weights Operating weight CECE 82 181 kg lbs Basic weight 74 163 kg lbs Transport wheels optional equipment 5 11 kg lbs Dimensions Technical data BP12 50 BP...

Page 54: ...ve system mechanical Exciter system Frequency 100 6000 Hz vpm Centrifugal force 12 2698 kN lbf Amplitude 1 10 0 043 mm in Water spraying system Type of spraying Gravity feed Filling capacities Fuel ga...

Page 55: ...Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 4 3 m s2 on crushed rock determined acc to ISO 5349 and EN 500 Associated uncertainty K 0...

Page 56: ...mmended for general use You may alternatively use 15W 40 except under low tempera tures 2 4 1 3 Oil change intervals Oil change interval semi annually or every 100 operating hours 2 4 2 Fuel 2 4 2 1 F...

Page 57: ...orrect mixing ratio and shelf life Mixing in fuel stabilizer does not regenerate old fuel 2 4 3 Oil for exciter shaft housing Use only engine oils according to the following specifications n API CI 4...

Page 58: ...ter 2 4 2 2 Fuel stabil izer on page 58 009 940 20 as required Exciter shaft housing SAE 10W 40 Specification Chapter 2 4 3 Oil for exciter shaft housing on page 58 Components may get damaged Do not u...

Page 59: ...d km h n Path covered by the machine in kilometres km in an hour h 10 Frequency Hz min 1 n Number of revolutions made by the exciter shaft per second Hz ore minute min 1 For example 50 Hz 50 rev sec 5...

Page 60: ...3 Machine overview Machine overview BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 61 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 61: ...1 Engine 2 Chassis 3 Exciter unit Total overview Machine overview BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 62 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a...

Page 62: ...Fuel tank 3 Exhaust silencer 4 Air filter 5 Centrifugal clutch Engine Machine overview BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 63 G o t o D i s c o u n t E q u i p m e n t c o m t o o...

Page 63: ...2 Exciter shaft housing 3 Exciter shaft 4 Base plate Exciter unit Machine overview BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 64 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d...

Page 64: ...nk 2 Guide handle 3 Transport wheels 4 Rubber buffer Chassis Machine overview BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 65 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r...

Page 65: ...4 Machine assemblies Machine assemblies BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 67 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 66: ...er rope 82 4 1 10 Checking adjusting the valve clearance 84 4 2 Exciter unit 87 4 2 1 Changing the oil in the exciter housing 88 4 2 2 Exciter repair 88 4 3 Chassis 95 4 3 1 Checking the rubber buffer...

Page 67: ...Fuel tank 3 Exhaust silencer 4 Air filter 5 Centrifugal clutch Overview Machine assemblies Engine BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 69 G o t o D i s c o u n t E q u i p m e n t...

Page 68: ...the MIN and MAX marks 4 NOTICE Danger of engine damage Do not fill in too much engine oil If the oil level is too low top up oil to the MAX mark 5 Screw the oil dipstick in 4 1 2 Changing the engine...

Page 69: ...est run 9 Check the oil level on the dipstick correct if necessary 10 Dispose of oil in line with environmental regulations 4 1 3 Checking cleaning the air filter NOTICE Danger of engine damage Do not...

Page 70: ...m element 8 CAUTION Danger of eye injuries caused by particles flying around Wear your personal protective equipment safety gloves protective working clothes goggles Blow the paper element 4 out with...

Page 71: ...5 16 Insert the filter element 4 correctly and tighten it with the wing nut 3 17 Tighten the cover 2 with the wing nut 1 18 Dispose of the filter element if replaced in an environmen tally friendly w...

Page 72: ...use a new air filter Protective equipment n Working clothes n Protective gloves n Safety goggles 1 Park the machine in secured condition Chapter 1 3 3 Parking the machine in secured condition on page...

Page 73: ...dust 9 In case of excessive dirt replace the paper element 10 Clean the foam element 5 in warm soapy water rinse it and let it dry thoroughly 11 Soak the foam element in clean engine oil and press exc...

Page 74: ...f necessary NOTICE Danger of engine damage caused by reduced cooling For this reason you should always seal any oil or fuel leaks in the vicinity of the cooling fan or the coolers and clean the coolin...

Page 75: ...carburettor recoil starter air intake or starter switch 1 CAUTION Danger of eye injuries caused by particles flying around Wear your personal protective equipment safety gloves protective working clo...

Page 76: ...l any gasoline Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 1 3 3 Parking the machine in secured condition on page 41 2 Allow the engine t...

Page 77: ...hose clamp 1 and pull off the fuel hose 11 Unscrew the fuel strainer 3 with the seal 2 12 Clean the fuel strainer check the condition of the screen replace if necessary 13 Turn the fuel strainer tigh...

Page 78: ...nents Smoking and open fire is prohibited Keep away from heat sources sparks and other sources of ignition Do not spill any gasoline Protective equipment n Working clothes n Protective gloves 1 Park t...

Page 79: ...10 Dispose of fuel environmentally 4 1 8 Servicing the V belt Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 1 3 3 Parking the machine in s...

Page 80: ...starter rope Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 1 3 3 Parking the machine in secured condition on page 41 2 Allow the engine to...

Page 81: ...starter rope at both ends and remove the old starter rope 8 Thread in the new starter rope 3 and fix it with knots on both ends 9 CAUTION Danger of injury caused by the starter handle hitting against...

Page 82: ...arance let the engine cool down Protective equipment n Working clothes n Protective gloves 1 Park the machine in secured condition Chapter 1 3 3 Parking the machine in secured condition on page 41 2 L...

Page 83: ...2 and valve shaft 1 on both valves adjust if necessary 1 Hold the hexagon nut 1 on the rocker arm and loosen counter nut 2 2 Adjust the hexagon nut until the feeler gauge can be inserted and pulled o...

Page 84: ...new seal 3 2 Tighten the fastening screws 1 evenly Final work Fig 76 Machine assemblies Engine BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 86 G o t o D i s c o u n t E q u i p m e n t c o...

Page 85: ...ey 2 Exciter shaft housing 3 Exciter shaft 4 Base plate Overview Machine assemblies Exciter unit BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 87 G o t o D i s c o u n t E q u i p m e n t c...

Page 86: ...upright NOTICE Components may get damaged Do not use low ash engine oils for the exciter shaft housing 6 Fill in fresh oil up to the bottom edge of the opening 7 Screw in the plug 1 8 Dispose of oil i...

Page 87: ...the exciter unit S 692 0082 2 1 3 6 4 5 7 Fig 80 1 Exciter unit 2 Base plate 3 Grooved ball bearing 4 Exciter shaft Overview of exciter unit Machine assemblies Exciter unit BP 10 35 BP 12 40 BP 12 50...

Page 88: ...ll bearing 1 Fig 82 and the grooved ball bearing 2 on the exciter shaft 3 Install the inner ring 4 on the exciter shaft Pre assembling the exciter shaft S 692 0084 3 2 1 Fig 81 S 692 0085 3 2 1 4 Fig...

Page 89: ...he threaded bores 2 3 Position the screws 1 Fig 85 with washers Assembling the exciter shaft housing S 692 0095 1 Fig 83 S 692 0094 2 1 Fig 84 S 692 0093 3 2 1 Fig 85 Machine assemblies Exciter unit B...

Page 90: ...sealing compound 2 Clean the bearing seat 1 Fig 88 and the bearing seat 2 thoroughly with grease solvent e g thinner brake cleaner S 692 0096 3 2 1 Fig 86 Installing the exciter shaft S 692 0086 1 Fi...

Page 91: ...tall the radial seal 2 6 Install the locking cap 1 Fig 91in the bore of the exciter housing 2 S 692 0088 2 1 Fig 89 S 692 0090 2 1 Fig 90 tooltip S 692 0091 2 1 Fig 91 Machine assemblies Exciter unit...

Page 92: ...and the washer 4 Assembling the exciter shaft has been completed S 692 0092 3 2 1 4 Fig 92 Machine assemblies Exciter unit BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 94 G o t o D i s c...

Page 93: ...nk 2 Guide handle 3 Transport wheels 4 Rubber buffer Overview Machine assemblies Chassis BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 95 G o t o D i s c o u n t E q u i p m e n t c o m t o...

Page 94: ...ff if there is a risk of frost Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling port 2 Remove the cap and check the water supply in the wat...

Page 95: ...Drain all water off if there is a risk of frost Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Clean the area around the filling port 2 Remove the cap 1 and check the wat...

Page 96: ...ut Alternatively you may also remove the water tank for cleaning 3 Flush the water tank with a strong water jet until all dirt has run out 4 Fill the water tank with clean water and close the cap 4 3...

Page 97: ...ng 4 Flush the water tank with a strong water jet until all dirt has run out 5 Connect the hose to the shut off valve 6 Fill the water tank with clean water and close the cap 1 2 B 230 0063 Fig 102 Ma...

Page 98: ...5 Troubleshooting Troubleshooting BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 101 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 99: ...ese instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing the trouble shooting chart you should contact our customer service...

Page 100: ...rope of recoil starter does not return to initial position Recoil starter dirty Clean the recoil starter Insufficient pre tension of the spring Check the pre tension of the spring adjust if necessary...

Page 101: ...l correct if nec essary Engine runs with high speed but no vibration Centrifugal clutch defective Have checked by qualified expert per sonnel V belt broken Replacing the V belt Troubleshooting Engine...

Page 102: ...ine runs with high speed V belt jumped off Incorrect operation The upper carriage of the machine was twisted so much causing the V belt to jump off Not pushing the upper carriage too hard to the belt...

Page 103: ...nt n Working clothes n Protective gloves n Safety goggles Special tool n 13 16 inch spark plug spanner 1 Allow the engine to cool down 2 Close the fuel valve 3 Pull off the spark plug socket 4 Unscrew...

Page 104: ...l value 0 7 0 8 mm 0 028 0 032 in 12 Screw the used spark plug carefully in by hand and once the sealing surface of the used spark plug is in contact tighten it for another 1 8 to 1 4 turn with the sp...

Page 105: ...Appendix Appendix BP 10 35 BP 12 40 BP 12 50 BVP 10 36 BVP 12 50 BVP 18 45 109 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 106: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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