Fayat Group BOMAG BF 800-P Series Service Manual Download

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Service - Manual

Catalogue number

008 921 54

03/2013

BF 800_P

S/N 821 837 65 1001 ....
S/N 821 837 70 1001 ....
S/N 821 837 67 1001 ....
S/N 821 837 74 1001 ....

Road Finisher

Summary of Contents for BOMAG BF 800-P Series

Page 1: ...Service Manual Catalogue number 008 921 54 03 2013 BF 800_P S N 821 837 65 1001 S N 821 837 70 1001 S N 821 837 67 1001 S N 821 837 74 1001 Road Finisher...

Page 2: ...Find manuals at https best manuals com...

Page 3: ...il level 67 4 11 Changing engine oil and oil filter cartridge 67 4 12 Replacing the fuel pre filter cartridge bleed the fuel system 68 4 13 Replace the fuel filter 70 4 14 Check clean the water separa...

Page 4: ...6 Control elements 248 6 7 View of control panel 249 6 8 Instrument cluster 251 6 9 Data collector 253 6 10 View of external operator stations 257 6 11 View of screed control panel 258 6 12 View of e...

Page 5: ...s Enable disable lifting the auger block together with the screed 321 8 20 Input codes Saving loading MCU settings 322 8 21 Input codes Restoring factory settings of the MCU 323 8 22 Input codes drivi...

Page 6: ...Description of Service a 429 18 3 Description of Service b 430 18 4 Description of Load Control System LCS 431 Tests and adjustments 433 19 1 Special tools tests and adjustments 434 19 2 Checking and...

Page 7: ...BOMAG 7 008 921 54 1 General Find manuals at https best manuals com...

Page 8: ...ded for repairs can be taken from the spare parts catalogue for the machine This manual is not subject of an updating service for this reason we would like to draw your attention to our additional Tec...

Page 9: ...fective machine and a machine under re pair by attaching a clearly visible warning label to the dashboard l Block the articulated joint with the articulation lock l Use protective clothes like hard ha...

Page 10: ...ll for an emer gency doctor Operation of high voltage systems i Note The rules and statutory regulations valid in the corre sponding do apply in addition to the notes given here Caution The high volta...

Page 11: ...me distributed by draft Even the smallest por tion of spilled fuel is therefore potentially dangerous l Fire extinguishers charged with FOAM CO2 GAS or POWDER must be available wherever fuel is stored...

Page 12: ...ety regulations l Use only genuine BOMAG spare parts for repair and maintenance work Genuine spare parts and original accessories were specially developed test ed and approved for the machine l The in...

Page 13: ...s control units you should run a systematic trouble shooting session to eliminate any other possible fault sources Knowledge in basic electrics is re quired for this purpose If a fault was diagnosed w...

Page 14: ...ll control units in order to protect the electrical sys tem of the machine l Disconnect the minus pole of the battery or interrupt the electric circuit with the main battery switch l Isolate the gener...

Page 15: ...id charging of the battery or electric welding on the vehicle When cleaning the generator with a steam or water jet make sure not to direct the steam or water jet directly on or into the generator ope...

Page 16: ...ause l Before taking new hydraulic components into oper ation fill these with hydraulic oil as specified in the operating and maintenance instructions l After changing a hydraulic component thoroughly...

Page 17: ...int scales that may have come off during assembly work with an indus trial vacuum cleaner or any means of extraction l Vacuum cleaning equipment must generally be used for cleaning when the fuel syste...

Page 18: ...l Always use the original packaging material of the new part to return the disassembled old component Notes and measures concerning the workshop area l For work such as disassembly and assembly of de...

Page 19: ...r instructions l If necessary remove any old sealing compound be fore assembling For this purpose do not use any tools that could damage the sealing surfaces l Sealing compound must be applied thin an...

Page 20: ...t may be ad visable to assemble the seal into the housing first be fore sliding it over the shaft Under no circumstances should the full weight of the shaft rest on the seal If you have no proper serv...

Page 21: ...necessary l Lubricate the ball or roller bearing with the recom mended type of grease before assembly or reas sembly l On greased bearings e g wheel bearings fill the space between ball or roller bear...

Page 22: ...sure that no oil or grease will enter into blind tapped bores The hydraulic power generated when turning in the screw could cause breakage of the ef fected part Strength classes metric screws The str...

Page 23: ...p are only able to withstand the force of a screw to a limited extent Nut height below 0 8 d d nominal dimension Nuts for screw joints without specified load factor 11H 14H 17H 22H This standard conta...

Page 24: ...ped in circles parallel to the axis of the nut on a hexagon area 2 Studs and brake rods At the outmost end a short end of the component is re duced to its core diameter 1 Cotter pins Fig 12 In places...

Page 25: ...ad Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 M4 3 5 5 M5 6 9 10 M6 10 15 18 M8 25 35 45 M10 50 75 83 M12 88 123 147 M14 137 196 235 M16 211 300 358 M18 290 4...

Page 26: ...287 M16 x 1 5 180 255 307 M18 232 330 392 M18 x 1 5 260 373 444 M20 330 463 557 M20 x 1 5 369 502 620 M22 448 628 754 M22 x 1 5 495 691 847 M24 569 800 960 M24 x 2 624 879 1036 M27 840 1184 1520 M27...

Page 27: ...htening torques for screws with UNC thread UNC Unified Coarse Thread Series American Unified Coarse Thread Coefficient of friction tot 0 14 Screw dimension Tightening torques Nm 8 8 10 9 12 9 1 4 20 1...

Page 28: ...0 2300 1 1 4 12 1900 2700 3200 1 3 8 12 2600 3700 4400 1 1 2 12 3300 4600 5600 Coefficient of friction tot 0 14 Tightening torques for screws with UNF thread UNF Unified National Fine Thread Series Am...

Page 29: ...BOMAG 29 008 921 54 2 Technical data...

Page 30: ...5 Max perm inclination ramp 15 Drive Engine manufacturer Deutz Type TCD 2012 L06 Cooling Water Number of cylinders 6 Rated power ISO 3046 kW 135 Rated speed min 1 2000 Wheels Front wheels diameter x w...

Page 31: ...m 5000 Max working width mm 9000 Min paving width with reducing skids mm 1800 Mat height mm 300 Smoothing plate depth mm 400 Smooting plate thickness mm 15 Heating electric Straight crossfalls 2 5 4 5...

Page 32: ...nt wheels diameter x width mm 500x280 Rear tyres 445 80 R25 Tire pressure bar 4 5 Hopper Capacity m3 7 2 Width wings open mm 3320 Width wings closed mm 2250 Length mm 2010 Filling height middle mm 500...

Page 33: ...ns Smoothing plate depth mm 400 Smooting plate thickness mm 15 Heating electric Straight crossfalls 2 5 4 5 Tamper frequency Hz 0 29 Vibration frequency Hz 20 58 Filling capacities Fuel diesel l appro...

Page 34: ...A10VO Quantity 1 System Axial piston variable displacement pump Max displacement cm3 rev 28 Max flow capacity l min 84 Maximum pressure bar 215 225 Charge pressure bar 23 25 C E Pumps auger drive Manu...

Page 35: ...00 J Charge pump for travel system Manufacturer Bosch Rexroth Type AZPF System Gear pump Quantity 1 Displacement cm3 rev 16 Maximum pressure bar 225 Maximum speed rpm 3000 K Charge pump for auger and...

Page 36: ...imum speed rpm 3000 HYDRAULIC MOTORS Travel motors Manufacturer Bosch Rexroth Type A6VE Quantity 2 System Axial piston bent axle Nominal pressure bar 400 Top pressure bar 450 Max displacement cm3 rev...

Page 37: ...Quantity 2 Fan motor Manufacturer Haldex Type WM09 System Gear motor Max displacement cm3 rev 23 Maximum pressure bar 300 Nominal pressure bar 276 Rated speed rpm 1280 1320 GEARBOX Travel gear Manufa...

Page 38: ...existing operating conditions Noise value Sound pressure level on the place of the operator LpA 83 dB A determined acc to ISO 11204 and EN 500 Guaranteed sound power level LWA 107 dB A determined acc...

Page 39: ...BOMAG 39 008 921 54 3 Maintenance...

Page 40: ...ly be used for cleaning purposes Notes on the performance of the engine On diesel engines both combustion air and fuel injec tion quantities are thoroughly adapted to each other and determine power te...

Page 41: ...rs The viscosity is classified acc to SAE Multi purpose oils should generally be used Oil change intervals The longest permissible time a lubrication oil should remain in an engine is 1 year If the fo...

Page 42: ...known these must be determined with the help of a water analysis If the values of the analysis deviate the water must be treated accordingly l pH value too low Adding of caustic lye of soda or caustic...

Page 43: ...onmentally Mineral oil based hydraulic oil The hydraulic system is operated with hydraulic oil HV 46 ISO with a kinematic viscosity of 46 mm2 s at 40 C and 8 mm2 s at 100 C For topping up or for oil c...

Page 44: ...itres Coolant Mixture of water and anti freeze agent see Fuels and Lubricants Colant approx 20 litres Hydraulic system Hydraulic oil ISO HLP 46 BOMAG 009 930 09 20 l or ester based biodegradable hydra...

Page 45: ...load the engine is subjected to the oil consumption will drop to the normal level after approx 100 to 250 operating hours After a running in time of 30 minutes l Retighten the V belt After 250 operati...

Page 46: ...extension sliding sur face X 5 15 Clean the cooling fins on engine and hy draulic oil cooler X 5 16 Check the oil level in the transfer case X 5 17 Check the oil level in the rear wheel hubs X 5 18 S...

Page 47: ...5 38 Replace the injection valve only by authorized service personnel X 5 39 Replace the crank case ventilation valve X 5 40 Air filter maintenance min 1x per year X 5 41 Check clean the water separa...

Page 48: ...3 5 Maintenance table BOMAG 48 008 921 54...

Page 49: ...BOMAG 49 008 921 54 4 Engine...

Page 50: ...il injection system called DCR in short All engines are designed with exhaust gas recircula tion and thus reach emission values complying with EPA COM Tier stage lll These engines are characterized by...

Page 51: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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