Fayat Group BOMAG BC 573 RB-3 Service Manual Download Page 6

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Troubleshooting

................................................................................................................................

487

7.1 Preliminary remarks

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489

7.2 Emergency procedures

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490

7.3 Troubleshooting, electrical systems

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495

7.4 Trouble shooting, diesel engine

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513

7.5 Trouble shooting, hydraulics

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584

7.6 Troubleshooting, air conditioning system

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602

7.7 Troubleshooting, central lubrication system

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620

7.8 Troubleshooting, auxiliary heating

..........................................................................................

628

Table of contents

BC 573 RB-3

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Summary of Contents for BOMAG BC 573 RB-3

Page 1: ...BC 573 RB 3 Refuse compactor Service Manual S N 101 930 16 1001 06 2018 008 402 14 EN...

Page 2: ...2 Find manuals at https best manuals com...

Page 3: ...ing work 55 1 3 4 Parking the machine in secured condition 60 2 Technical data 63 2 1 Technical data 64 2 1 1 Noise and vibration data 67 2 2 Additional technical data 68 2 3 Terms and basis of calcul...

Page 4: ...lectric system 168 4 8 Inspection and maintenance work 226 4 8 1 Maintenance Table 226 4 8 2 Every 500 operating hours 226 4 8 3 As required 227 5 Hydraulic system 229 5 1 Basic principles 231 5 1 1 O...

Page 5: ...s and dozer blade 405 6 3 1 Inspection and maintenance work 405 6 4 Central lubrication system 416 6 4 1 Overview of central lubrication system 416 6 4 2 Technical description 417 6 4 3 Control board...

Page 6: ...DTC fault code list EMR3 517 7 5 Trouble shooting hydraulics 584 7 5 1 Emergency operation of hood 584 7 5 2 Insufficient hydraulic power 587 7 5 3 Troubleshooting axial piston pumps 590 7 5 4 Troubl...

Page 7: ...of special tools 651 9 Measures prior to extended shutdown period 653 9 1 Measures before shutting down 654 9 2 Battery service during prolonged machine downtimes 655 9 3 Measures before restarting 65...

Page 8: ...Table of contents BC 573 RB 3 8 Find manuals at https best manuals com...

Page 9: ...1 General General BC 573 RB 3 9 Find manuals at https best manuals com...

Page 10: ...n addresses the BOMAG Customer Service and professionally trained personnel n provides support for repair work or maintenance procedures on the machine This manual described the deinstallation disman...

Page 11: ...G parts These have been specially adapted to the corresponding machine In this way you will prevent any problems arising and unnecessary downtimes of your machine This manual is not subject of an upda...

Page 12: ...ntion instructions n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and...

Page 13: ...ractices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protecti...

Page 14: ...espiratory tracts against substances or parti cles 1 2 1 4 Intended use This machine must only be used for n Compaction and distribution of refuse on sanitary landfill sites Intended use also includes...

Page 15: ...ersons 1 2 2 1 Operating company The operating company is the natural or juridical person who uses the machine or in who s name the machine is used The operating company must make sure that the machin...

Page 16: ...ve read and understood the operating instructions n have made himself familiar with the operation of the machine n be physically and psychologically able to drive and operate the machine Persons under...

Page 17: ...ety devices Machines which are not safe to operate or in traffic must be imme diately taken out of service and shall not be used until these defi ciencies have been properly rectified Safety installat...

Page 18: ...eristics n name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage...

Page 19: ...th diesel fuel Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately b...

Page 20: ...hazard caused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil...

Page 21: ...me into contact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydr...

Page 22: ...Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spilled coolant Immediately bind spilled coolant wit...

Page 23: ...tely call for medical advice in case of cau terization WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Sm...

Page 24: ...Loading transporting the machine Use only stable loading ramps of sufficient load bearing capacity Loading ramps and transport vehicle must be free of grease oil snow and ice The ramp inclination must...

Page 25: ...n all access steps grips and platforms are free of obstacles grease oils fuel dirt snow and ice n all safety elements are in place n all maintenance flaps and doors are closed and locked Use only the...

Page 26: ...a Before taking up work also after breaks you should always con vince yourself that the danger zone is free of persons or obstruc tions especially when driving in reverse Give warning signals if neces...

Page 27: ...e machine Chapter 2 Technical data on page 63 Drive extremely carefully on gradients and always directly up or down the slope Soil conditions and weather influences impair the gradeability of the mach...

Page 28: ...s Do not spill any fuel Catch running out fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the fuel A leaking fuel tank can cause an explosion Ensure tight f...

Page 29: ...rom the machine When performing maintenance work on machines used in contami nated environments all applicable national or local safety regula tions must be applied Perform maintenance work only with...

Page 30: ...t in an envi ronmentally friendly way Store used filters and other oil contaminated materials in a sepa rate specially marked container and dispose of them in an environ mentally friendly way The sett...

Page 31: ...re cleaner do not subject elec trical parts and insulation material to the direct jet of water or cover them beforehand Do not guide the water jet into the exhaust pipe and into the air filter 1 2 10...

Page 32: ...90 B 930 0172 Fig 7 General Concerning your safety BC 573 RB 3 32...

Page 33: ...90 B 930 0173 50mm 1 97in 50mm 1 97in STOP STOP 20 C 68 F Part No 009 940 03 20 l Engine Coolant Spec MB 325 5 Deutz DQC CC 14 Hydraulic Oil Diesel Fig 8 General Concerning your safety BC 573 RB 3 33...

Page 34: ...g sticker Danger of being pulled in Shut down the engine Warning sticker Danger of cutting and getting caught by radiator fan Warning sticker Danger of crushing Fig 9 Fig 10 Fig 11 Fig 12 General Conc...

Page 35: ...ing instructions Instruction sticker Always wear your seat belt Information sticker Emergency exit Information sticker Disconnecting the battery Fig 13 Fig 14 Fig 15 B DEC 0219 Fig 16 General Concerni...

Page 36: ...sticker Clean cooling module Information sticker Filler opening for hydraulic oil Information sticker Hydraulic oil level Fig 17 B DEC 0059 50mm 1 97in Fig 18 B DEC 0214 Hydraulic Oil Fig 19 Fig 20 G...

Page 37: ...ker Guaranteed sound capacity level Information sticker Coolant Machine type plate example B DEC 0215 Diesel Fig 21 Fig 22 B DEC 0221 Part No 009 940 03 20 l Engine Coolant Spec MB 325 5 Deutz DQC CC...

Page 38: ...h clamp of the welding unit in the immediate vicinity of the welding location When choosing the location for the earth clamp make sure that the welding current will not pass through joints or bearings...

Page 39: ...nus cables must be disconnected during rapid charging of the battery or electric welding on the vehicle n When cleaning the generator with a steam or water jet make sure not to direct the steam or wat...

Page 40: ...ng Do not use any grease n Use only the specified pressure gauges Risk of damaging the pressure gauges under too high pressure n Check the hydraulic oil level before and after the work n Use only clea...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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