Fayat Group BOMAG BC 473 RB-4 Service Manual Download Page 7

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7.7.3 Fault - Cause - Remedy........................................................................................................... 594
7.7.4 Failure of central lubrication system (grease emerges from relief valve)................................. 596

7.8 Troubleshooting, auxiliary heating

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598

Special tools

......................................................................................................................................

619

8.1 Special tools, electrics

.............................................................................................................

620

8.2 Special tools for hydraulic system

..........................................................................................

621

8.2.1 Special tools, tests and adjustments........................................................................................ 621

Measures prior to extended shutdown period

...............................................................................

625

9.1 Measures before shutting down

..............................................................................................

626

9.2 Measures during the shut down period

..................................................................................

627

9.3 Battery service during prolonged machine downtimes

........................................................

628

9.4 Measures before restarting

......................................................................................................

629

10 Index

...................................................................................................................................................

631

Appendix

............................................................................................................................................

647

Table of contents

BC 473 RB-4 / BC 473 RS-4 / BC 473 EB-4

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Summary of Contents for BOMAG BC 473 RB-4

Page 1: ...BC 473 RB 4 BC 473 RS 4 BC 473 EB 4 Refuse compactor Fast moving soil compactor Service Manual S N 101 930 08 1001 S N 101 930 09 1001 S N 101 930 11 1001 06 2018 008 400 22 EN...

Page 2: ...2 Find manuals at https best manuals com...

Page 3: ...1 3 3 Preparations concluding work 61 1 3 4 Parking the machine in secured condition 66 2 Technical data 69 2 1 Technical data BC 473 RB 4 70 2 1 1 Technical data 70 2 2 Technical data BC 473 RS 4 74...

Page 4: ...Main fuses 173 4 5 4 Control console cabin 174 4 6 Description of electrical components 175 4 6 1 Control console cabin 181 4 6 2 Control unit for air conditioning A72 183 4 7 Training of electric sys...

Page 5: ...articulated joint 389 6 2 1 Repair overview 390 6 2 2 Repairing the articulated joint 391 6 2 3 Inspection and maintenance work 397 6 3 Compactor wheels and dozer blade 398 6 3 1 Inspection and maint...

Page 6: ...7 3 6 Diagnostics concept 500 7 4 Trouble shooting diesel engine 503 7 4 1 Fault Cause Remedy 503 7 4 2 Starting the engine with jump leads 506 7 4 3 Operating the engine emergency mode 506 7 4 4 Beha...

Page 7: ...8 1 Special tools electrics 620 8 2 Special tools for hydraulic system 621 8 2 1 Special tools tests and adjustments 621 9 Measures prior to extended shutdown period 625 9 1 Measures before shutting d...

Page 8: ...Table of contents BC 473 RB 4 BC 473 RS 4 BC 473 EB 4 8 Find manuals at https best manuals com...

Page 9: ...1 General General BC 473 RB 4 BC 473 RS 4 BC 473 EB 4 9 Find manuals at https best manuals com...

Page 10: ...nual n addresses the BOMAG Customer Service and professionally trained personnel n provides support for repair work or maintenance procedures on the machine This manual described the deinstallation di...

Page 11: ...e have been specially adapted to the corresponding machine In this way you will prevent any problems arising and unnecessary downtimes of your machine This manual is not subject of an updating service...

Page 12: ...ctions n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply th...

Page 13: ...safe and environment friendly disposal of fuels and lubricants as well as replacement parts 1 2 1 3 Personal protective equipment Depending on the work to be carried out personal protective equipment...

Page 14: ...racts against substances or parti cles 1 2 1 4 Intended use This machine must only be used for n Compaction and distribution of refuse on sanitary landfill sites Intended use also includes compliance...

Page 15: ...1 Operating company The operating company is the natural or juridical person who uses the machine or in who s name the machine is used The operating company must make sure that the machine is only us...

Page 16: ...understood the operating instructions n have made himself familiar with the operation of the machine n be physically and psychologically able to drive and operate the machine Persons under the influen...

Page 17: ...Machines which are not safe to operate or in traffic must be imme diately taken out of service and shall not be used until these defi ciencies have been properly rectified Safety installations and swi...

Page 18: ...ame of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitation...

Page 19: ...el Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any fuel fumes Avoid contact CAUTION Danger of slipping on spilled diesel fuel Immediately bind spilled...

Page 20: ...ontact with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with oil Wear your...

Page 21: ...act with hot components Smoking and open fire is prohibited Wear your personal protective equipment pro tective gloves protective clothing CAUTION Health hazard caused by contact with hydraulic oil We...

Page 22: ...ersonal protective equipment pro tective gloves protective clothing Do not inhale any fumes Avoid contact CAUTION Danger of slipping on spilled coolant Immediately bind spilled coolant with an oil bin...

Page 23: ...r medical advice in case of cau terization WARNING Danger of injury caused by exploding gas mix ture Remove the plugs before starting to recharge the battery Ensure adequate ventilation Smoking and op...

Page 24: ...sporting the machine Use only stable loading ramps of sufficient load bearing capacity Loading ramps and transport vehicle must be free of grease oil snow and ice The ramp inclination must be less tha...

Page 25: ...steps grips and platforms are free of obstacles grease oils fuel dirt snow and ice n all safety elements are in place n all maintenance flaps and doors are closed and locked Use only the intended acc...

Page 26: ...ing up work also after breaks you should always con vince yourself that the danger zone is free of persons or obstruc tions especially when driving in reverse Give warning signals if necessary Stop wo...

Page 27: ...apter 2 Technical data on page 69 Drive extremely carefully on gradients and always directly up or down the slope Soil conditions and weather influences impair the gradeability of the machine Wet and...

Page 28: ...t fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from the fuel A leaking fuel tank can cause an explosion Ensure tight fit of the fuel tank cover if necessary r...

Page 29: ...the unbraked towed load You should generally use a tow bar Before starting towing operations make sure that the fastening means are able to withstand the load and are fastened at the points provided...

Page 30: ...for leaks Hydraulic hoses must be visually inspected at regular intervals Do not mix up hoses by mistake Only genuine BOMAG replacement hydraulic hoses ensure that the correct hose type pressure range...

Page 31: ...should only be remedied by author ized service personnel Do not perform welding work in the vicinity of the air conditioning Danger of explosion Do not release refrigerant into the atmosphere but disp...

Page 32: ...by an expert qualified person When replacing safety relevant components only original spare parts must be used 1 2 13 Signage Keep stickers and signage in good and legible condition and comply with t...

Page 33: ...90 B 930 0172 Fig 8 General Concerning your safety BC 473 RB 4 BC 473 RS 4 BC 473 EB 4 33...

Page 34: ...6 50mm 1 97in 50mm 1 97in STOP STOP Hydraulic Oil Diesel Part No 009 940 03 20 l Engine Coolant Spec MB 325 5 Deutz DQC CC 14 AdBlue DEF Fig 9 General Concerning your safety BC 473 RB 4 BC 473 RS 4 BC...

Page 35: ...90 B 930 0171 Fig 10 General Concerning your safety BC 473 RB 4 BC 473 RS 4 BC 473 EB 4 35...

Page 36: ...50mm 1 97in 50mm 1 97in STOP STOP Hydraulic Oil Diesel Part No 009 940 03 20 l Engine Coolant Spec MB 325 5 Deutz DQC CC 14 AdBlue DEF Fig 11 General Concerning your safety BC 473 RB 4 BC 473 RS 4 BC...

Page 37: ...90 B 930 0174 Fig 12 General Concerning your safety BC 473 RB 4 BC 473 RS 4 BC 473 EB 4 37...

Page 38: ...50mm 1 97in 50mm 1 97in STOP STOP Diesel Part No 009 940 03 20 l Engine Coolant Spec MB 325 5 Deutz DQC CC 14 Hydraulic Oil AdBlue DEF Fig 13 General Concerning your safety BC 473 RB 4 BC 473 RS 4 BC...

Page 39: ...nger of being pulled in Shut down the engine Warning sticker Danger of cutting and getting caught by radiator fan Warning sticker Danger of crushing Fig 14 Fig 15 Fig 16 Fig 17 General Concerning your...

Page 40: ...ions Instruction sticker Always wear your seat belt Information sticker Emergency exit Information sticker Disconnecting the battery Fig 18 Fig 19 Fig 20 B DEC 0219 Fig 21 General Concerning your safe...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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