FASTERHOLT FM4400 User Manual & Spare Parts Catalogue Download Page 2

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Contents

Declaration of Conformity

General safety

Operating instructions for Fasterholt FM 4400

Product labelling

Symbols 5

Operating instructions

Starting your irrigator

Preparing the machine for irrigation

Preparing the machine after irrigation

Maintenance 8

Preparation for winter

Faults on the Irrigator

Setting the gun

Technical data

Nelson SR 150

Spare parts

Drum 34

Turbine installation

Turbine 38

Rear drawbar

Parts on rear drawbar

Hydraulics 50

Front axle and drawbar

Front axle

Cross track shaft

Rear axle assembly

Flat gear

Rear axle assembly parts

Guards 68

Parts on frames

Sensor 74

Turbine for drum

Stop bar

Gun 82

Optional equipment

Summary of Contents for FM4400

Page 1: ...4400 Telephone 45 97 18 80 66 Telefax 45 97 18 80 40 Email mail fasterholt dk Web www fasterholt dk EN 16 04 2021 User Manual Spare Parts Catalogue Fasterholt Maskinfabrik A S Ejstrupvej 22 DK 7330 Br...

Page 2: ...on 8 Maintenance 8 Preparation for winter 8 Faults on the Irrigator 9 Setting the gun 9 Technical data 10 Nelson SR 150 11 Spare parts 34 Drum 34 Turbine installation 36 Turbine 38 Rear drawbar 46 Par...

Page 3: ...fasterholt dk Hereby is certified that the following product Description ID mark type Serial No if any Notified body if any EEC type certificate if any Harmonised standards if any EN 908 1999 A1 2009...

Page 4: ...use the wheel chocks mounted by the rear wheels DANGER Avoid welding in the paint layer Before welding remove all paint from the welding area Avoid inhalation of grinding dust Hydraulic oil can be har...

Page 5: ...a potentially hazardous situation Failure to avoid the situation may result in death or serious injury LUBRICATION Indicates lubrication is required as per the service description SERVICE WARNING Indi...

Page 6: ...6...

Page 7: ...ith the long ground spikes Low er the drawbar over the hose and release the safety stop so the hose reel runs on the hose During transport Unwind the machine with the brake applied sufficiently to kee...

Page 8: ...led out If there is tension in the rear axle assembly use a fork wrench to turn the input shaft to release the coupling ALWAYS REMEMBER THAT THE COUPLING MUST BE RE LEASED COUPLING LEVER PULLED BACK W...

Page 9: ...c Check if pressure drop valve is closed d Check that end stop sensor is in place can be seen on the display under menu 3 e Check that toggle switch is in operation position f Check that decoupling va...

Page 10: ...psi 2 4 bar Speed at 35 m3 and above 15 30 metres per hour Weight of FM 4400 Weight with water with 550 m 100 mm hose 6948 kg Weight without water with 550 m 100 mm hose 3813 kg Track width Standard...

Page 11: ...rease fitting which should be checked once a week for refilling ADJUSTMENT The only thing you can adjust is the counterweight on the drive arm By moving the counterweight forward the gun will slowly i...

Page 12: ...12...

Page 13: ...Stop time is shown on the display Length of hose Current speed Battery volts Charge regulator Pressure sensor Stop sensor Speed sensor Motor 1 regulating motor Motor 2 stop motor Slow start of turbine...

Page 14: ...ation are selected The turbine will start when the water pressure increases After a short period the regulator finds the correct speed Irrigation con tinues until STOP SENSOR is activated at the end o...

Page 15: ...ock will show 0 00 until it is set again The time that irrigation is completed incl pre and post irrigation If the clock is not set and shows 0 00 the total irrigation time is displayed Irrigation sta...

Page 16: ...correct Start machine delay The machine start time can be delayed by up to 24 hours To set the start time press the PROG key 3 times then set the time using the and keys The time that irrigation is c...

Page 17: ...as elapsed the main valve closes Opens in installations with negative pressure stops For machines with mechanical end stops The turbine stops when the stop sensor is activated When the post irrigation...

Page 18: ...ccess and change the constants Press the Press the PROG PROG key again to count forward to the constant you wish to change key again to count forward to the constant you wish to change Press and to ad...

Page 19: ...19 MACHINE DATA MACHINE DATA...

Page 20: ...ing on the hose check whether the roller is running smoothly or if it is not installed properly on the If the speed is measured with a roller running on the hose check whether the roller is running sm...

Page 21: ...12 and GSM 2G Visible status LED Visible status LED Supplied with Supplied with Antenna with 2 metre cable Antenna with 2 metre cable Mounting accessories Mounting accessories Modem Modem Dual band 85...

Page 22: ...0 No GSM 0 No GSM 1 Use GSM all tele numbers can be used no speed setting 1 Use GSM all tele numbers can be used no speed setting 2 Use GSM only the numbers created in the SMS list can be used 2 Use...

Page 23: ...ey 2 times to display menu 3 key 2 times to display menu 3 Press the MENU MENU key 3 times to display menu 4 key 3 times to display menu 4 Press the MENU MENU key 4 times to display menu 5 key 4 times...

Page 24: ...machine Shows that the magnet is aligned with the stop sensor when block is lit The machine can only start when the magnet is aligned with the stop sensor The machine can only start when the magnet is...

Page 25: ...rewinding stops when the magnet is removed from the sensor When the post irrigation time has elapsed the main valve closes When the elapsed the main valve closes When the STOP STOP key is pressed the...

Page 26: ...he STOP STOP key to block key to block PRESSURE PRESSURE and and SMS SMS start start User has pressed User has pressed STOP STOP and the machine has stopped and the machine has stopped The machine has...

Page 27: ...27 MACHINE DATA MACHINE DATA...

Page 28: ...ble sensor This is used for scanning on rollers with The other is a rectangular sensor with 2 built in sensors double sensor This is used for scanning on rollers with more than 1 magnet and for discs...

Page 29: ...ne will restart and move to the mechanical stop 4 Start up no 2 machine when no 1 stops Set machine data no 12 to 0 4 Start up no 2 machine when no 1 stops Set machine data no 12 to 0 With a pressosta...

Page 30: ...ation SMS sent from machine contains miscellaneous information SMS is sent at SMS is sent at LOW PRESSURE LOW PRESSURE The machine has stopped due to a lack of water pressure The machine has stopped d...

Page 31: ...twork Flashes slowly Connection TALKING On Connection TALKING On When an SMS is received the display shows When an SMS is received the display shows Receiving an SMS sender s phone number and 40 Recei...

Page 32: ...32...

Page 33: ...33...

Page 34: ...34 10 11 6 5 12 13 7 4 B1 B2 1 2 3 14 9 8 B3 15 Spare parts Drum...

Page 35: ...61 2 Stop screw with crater B3 5 1001083 2 Pulley for drum 6 1001098 2 Pillow block complete UCP 218 7 1001270 1 Stainless bushing 8 1007930 1 Retaining ring 90 mm ext 9 1007935 1 O ring under stainle...

Page 36: ...36 B1 B2 B3 1 762080 2 4 5 6 7 8 9 Solpanel s t 762080 stykliste 1 2 4 5 3 762080 10 11 Turbine installation...

Page 37: ...2 B3 7 021008030 2 M8 x 30 Steel bolt B1 8 044008 2 M8 Lock nut B1 9 050308 2 M8 Plain washer B1 10 761614 1 Flange gasket Gun 11 16050210 1 Soft hose no per running metre 530 mm Item no Part no Qty D...

Page 38: ...38 Turbine...

Page 39: ...39...

Page 40: ...40 1 2 3 4 5 6 7 8 9 4 10 2 1 11 12 13 14 15 16 15 16 17 18 19...

Page 41: ...012 1 M12 Nut 7 096112 1 M12 Spring washer 8 195031 1 Impeller 9 P195201 1 Shaft seal for turbine 10 195018 1 Packing block cover 20 50 11 195036 1 Shaft 12 195255 1 Spring 4 x 4 x 29 13 195050 1 Seal...

Page 42: ...42 19 18 17 11 16 15 12 13 14 8 9 10 1 2 3 4 5 6 7 B1 B2 B3 B4 B5 26 31 20 27 24 25 28 23 22 21 30 29 32 30...

Page 43: ...012040 4 M12 x 40 Steel bolt 14 040412 4 M12 Steel nut 15 33000227 1 Outlet pipe for turbine 16 1009324 1 Flange with bend 17 33000226 1 Base pipe for turbine 18 14050043 1 Rubber ring 19 1009328 1 Fl...

Page 44: ...44 B1 B2 B3 B4 4 2 3 10 11 6 5 7 8 9 1 12 13 1 14...

Page 45: ...1008045 4 M8 x 45 Steel bolt B2 6 021010095 4 M10 x 95 Steel bolt B1 7 022210040 8 M10 x 40 Steel set bolt B1 B3 8 040408 12 M8 Steel nut B2 B4 9 040410 12 M10 Steel nut B3 B1 10 763908 16 M8 Riplock...

Page 46: ...46 B1 B2 B3 B4 9 5 6 10 7 11 1 13 12 2 3 8 4 14 15 16 17 18 Rear drawbar...

Page 47: ...Tractor split pin B2 8 1008585 1 Cylinder for forced steering 9 022210080 1 M10 x 80 Steel set bolt B1 10 044010 1 M10 Lock nut B1 11 022216045 16 M16 x 45 Steel set bolt B4 12 040416 16 M16 Lock nut...

Page 48: ...48 B1 B2 B3 B4 30 32 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 33 34 35 37 36 Parts on rear draw bar...

Page 49: ...1007549 1 1 Exchanger Prog Rain 16 1007578 1 Electric box 17 1007584 1 Lock for box 18 1007540 2 Angle Cyl 19 022210080 1 M10 x 80 Steel set bolt B4 20 022206055 2 M6 x 55 Steel set bolt B3 21 040416...

Page 50: ...50 1 1 1 2 3 2 3 Hydraulics...

Page 51: ...51 Item no Part no Qty Description Comments 1 1008601 2 Hose 3 8 x 1600 mm 2 1008609 1 Hose 3 8 x 1200 mm 3 1008612 1 Hose 3 8 x 600 mm...

Page 52: ...52 B1 B2 B3 B4 A1 A2 A3 B5 25 29 32 26 2 3 4 5 1 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 27 28 30 31 33 34 14 35 36 37 38 39 40 41 42 42 42 43 Front axle and draw bar...

Page 53: ...0 1 Drawbar bracket 22 1008220 1 Vertical split pin 23 050316 4 M16 Plain washer B1 24 044010 3 M10 Lock nut B3 25 095010020 2 M10 x 20 Round head B3 26 021016230 1 M16 x 230 Steel set bolt B2 27 7639...

Page 54: ...54 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Front axle...

Page 55: ...32213 2 Tapered roller bearing 6 1009181 7 2 Sealing washer 7 1009188 2 Feather key 8 1009191 1 Spindle arm 9 1009185 2 Spindle Left 10 1009181 3 12 Hub bolt M18 11 1007625 1 Front axle 12 1008101 3 B...

Page 56: ...56 Cross track shaft...

Page 57: ...57...

Page 58: ...58 20 19 18 17 24 25 26 23 22 21 15 14 1 2 3 4 5 6 6 8 8 9 10 11 12 13 16 27 A1 A2 32 B1 B2 B3 31 30 29 28 21 13 5 33 34 35...

Page 59: ...for lubrication nipple 16 761015 10 1 Cable roller 17 021010075 1 10 x 75 Steel bolt B3 18 022216050 4 16 x 50 Steel set bolt B1 19 022212030 4 12 x 30 Steel set bolt B3 20 022212055 2 12 x 55 Steel...

Page 60: ...60 Rear axle assembly...

Page 61: ...61...

Page 62: ...62 B1 C1 B2 B3 B4 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 B5 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 7 38 39 28...

Page 63: ...17 1009240 1 Shift fork 18 1009203 2 Bushing 19 1009207 1 Base cover 20 1009205 1 Cover 21 763765 2 M10 x 20 Unbraco B5 22 044016 8 M16 Lock nut B4 23 021016180 8 M16 x 180 Steel bolt B4 24 763910 4 M...

Page 64: ...64 Flat gear...

Page 65: ...ft Gear 8 1009510 1 Bolt with int Hex M8 x 20 9 1009511 1 Washer 10 1009512 1 Spring washer 11 1009513 1 Gear 12 1009514 1 Retaining ring 65mm 13 1009515 1 Bearing 14 1009516 1 Gear 15 1009517 1 Sprin...

Page 66: ...66 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 20 22 23 Rear axle assembly parts...

Page 67: ...540 4 Pinion differential 9 1009541 4 Shim pinion diff 10 1009542 1 PTO flange for rear axle assembly 11 1009543 1 Cross shaft diff 12 1009545 1 Lock washer 13 1009546 1 O ring 14 1009547 1 Lock nut 1...

Page 68: ...n washer 22 M6 Lock nut 2 Door holder 2 M6 x 25 Qty Description Comments 22 M6 x 12 Int hex 18 M6 Plain washer 22 M6 Lock nut 2 Door holder 2 M6 x 25 Qty Description Comments 20 M6 x 12 Int hex 18 M6...

Page 69: ...ile 13 2003386 2 Edge profile 14 2003127 1 4 Hinge 15 2003121 3 Edge profile 16 2003119 2 Edge profile 17 763726 89 M6 x 12 Int hex B1 18 050306 72 M6 Plain washer B1 19 095906 89 M6 Lock nut B1 20 13...

Page 70: ...70 A1 A2 B1 B2 B3 1 2 3 4 5 7 6 30 10 11 24 27 25 22 23 9 8 12 13 14 15 16 17 18 19 20 21 26 28 29 31 32 33 34 35 36 37 38 39 B4 40 41 42 B5 43 44 45 46 47 A2 Parts on frames...

Page 71: ...761106 1 Tension roller 7 761105 1 2 Bearing 8 1009337 2 Bushing 9 761110 1 Spring 10 763620 2 M8 x 40 Carriage bolt A2 11 763908 2 M8 Riplock A2 12 902119 1 Brake shoe 13 902120 1 Brake block 14 021...

Page 72: ...72 A1 A2 B1 B2 B3 1 2 3 4 5 7 6 30 10 11 24 27 25 22 23 9 8 12 13 14 15 16 17 18 19 20 21 26 28 29 31 32 33 34 35 36 37 38 39 B4 40 41 42 B5 43 44 45 46 47 A2...

Page 73: ...olt B2 32 1008585 1 Front steering cylinder 33 1009277 1 Belt tensioner lever R 34 1007756 1 2 Rod for belt tensioner 35 1007750 2 Compression spring 36 1007754 1 2 Flat steel for drawbar 37 1007752 2...

Page 74: ...74 1 2 3 4 5 5 6 6 7 8 9 10 11 12 Sensor...

Page 75: ...sensor 3 1007561 1 Dual sensor 4 1005535 1 1 Cable coupling Rear axle assembly 5 763782 2 M5 x 30 Int hex 6 044005 1 M5 Lock nut 7 1007560 1 Sensor 8 034604020 1 M4 x 20 Machine screw 9 044004 1 M4 L...

Page 76: ...76 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 13 Turbine for drum...

Page 77: ...30 1 Comp motor valve 8 044008 4 M8 Lock nut 9 044010 8 M10 Lock nut 10 021008035 4 M8 x 35 Steel bolt 11 022210040 4 M10 x 40 Steel set bolt 12 021010085 4 M10 x 85 Steel bolt 13 1102138 1 Sealing ri...

Page 78: ...78 1 2 2351278 4 5 6 7 8 9 10 3 11 12 13 2...

Page 79: ...4 14050013 1 Locking ring 5 16200726 2 Hose clamp 6 1009290 1 HK ball with hose connector 7 1008260 1 Locking pawl 8 1007760 2 Slide plate 5 mm 9 1008378 2 Slide plate 2mm 10 2001491 2 Angle bracket 1...

Page 80: ...80 1 2 3 4 5 7 8 9 11 10 B1 12 7 6 5 2 3 1 4 8 6 D3 D3 9 10 11 12 12 D4 D4 Stop bar...

Page 81: ...1010755 1 2 way ball valve 10 801710 1 Oil coupling 11 1007538 1 Nipple Collar nipple 12 1007724 2 Nipple Item no Part no Qty Description Comments 1 1007724 2 Nipple 2 1008335 1 1 Lever for ball valv...

Page 82: ...82 Gun...

Page 83: ...78474 12 Spring 17 778473 1 Sealing ring 18 776849 2 Bolt 19 776371 2 Bracket 20 778432 1 Wheel chock Left 21 778431 1 Wheel chock Right 22 776565 3 Retaining ring 23 776602 2 End cover 24 776563 2 O...

Page 84: ...84...

Page 85: ...g 56 778417 1 Shaft 57 778336 1 Washer 58 776580 3 Stop pin 59 778311 2 Screw 60 778263 1 Cover 61 778265 1 Gasket 62 778323 004 1 Retaining ring 63 778321 2 Bearing 64 778281 1 Spacer pipe 65 778317...

Page 86: ...86...

Page 87: ...87 Optional equipment...

Page 88: ...88 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17...

Page 89: ...hose 6 591197 2 Swivel angle 7 1916650202B 2 Sleeve 8 2010525 1 Central lubrication main bearings 9 2010534 1 Central lubrication for hose guide 10 2001754 1 Base plate for tool box 11 762006 1 Extens...

Page 90: ...90 1 2 3 4 B1 B2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23...

Page 91: ...r pin A frame hydraulics 10 1302101000 5 Securing pin 10x45 11 1008287 1 Cylinder for A frame 12 044010 1 M10 Lock nut B2 13 121001BP04 1 Nipple 14 021010055 1 M10x55 Steel bolt 8 8 B2 15 021008040 1...

Page 92: ...92 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 17 18 19 20 21 22 22 23 23 24 24 25 23 26 13 27...

Page 93: ...x12 Machine screw 11 044004 4 M4 Lock nut 12 1013502 2 Item Light LED 13 1415003005 6 Reflector 14 1008960 3 Female connector for electric brake 15 1008965 2 Male connector for electric brake 16 09501...

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Page 95: ...95...

Page 96: ...A S FASTERHOLT MASKINFABRIK EJSTRUPVEJ 22 DK 7330 BRANDE DENMARK TEL 45 97 18 80 66 FAX 45 97 18 80 40 EMAIL MAIL FASTERHOLT DK www fasterholt dk...

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