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Fast Lift Parts Rol-Lift T Series, Service Manual

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Fast Lift Parts Rol-Lift T Series Service Manual Download Page 3

888-999-7715

www.FastListParts.com

3

Copyright

© 

2016 Fast Lift Parts. All rights reserved.

Rol-Lift pallet jacks (all models) are products of L & L Fabrications.

Contents

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3

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4

6

7

8

10

12
13

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15

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Suggested Assemblies

Commonly Used Tools

Helpful Reminders

Axles

Bushings

Load Rollers and Load Roller Brackets

Steer Wheels and Axle

Traverse

Push Rods

Lifting Link

Handle Removal and Installation

Hydraulic Unit

Inspection

Service Hints

Removal

Installation

Summary of Contents for Rol-Lift T Series

Page 1: ...ifficult Pallet jack parts are inexpensive and easy to replace To ensure maximum life from the jack always replace the parts that are broken or worn Remember that all parts on a pallet jack depend on...

Page 2: ...www FastListParts com 2 888 999 7715...

Page 3: ...ucts of L L Fabrications Contents 2 2 2 3 3 4 6 7 8 10 12 13 14 15 15 Suggested Assemblies Commonly Used Tools Helpful Reminders Axles Bushings Load Rollers and Load Roller Brackets Steer Wheels and A...

Page 4: ...axle always use a pin punch Always replace old roll pins and snap rings Replace accessible bushings whenever the jack is torn down www FastListParts com 4 888 999 7715 Suggested Assemblies to Save Rep...

Page 5: ...er material and are expendable It is recommended that anytime the jack is torn down to a point where the bushings are accessible they be replaced This will ensure longer life of the jack and will redu...

Page 6: ...eplacement If the wheel has cracks loose tread or does not turn freely replace both wheels Always change the wheels in pairs to reduce uneven wear New load rollers have an outside diameter of 3 or 3 1...

Page 7: ...racket and drive the axle out 15 minutes Installation Load roller brackets Standard height With the jack on its side insert the axle through the bracket and the push rod Secure it in place with the sn...

Page 8: ...ll be free to remove 15 minutes Lowered height Turn the jack onto its side and remove the steer wheels Remove the snap ring on the pin that fastens the axle to the stem of the hydraulic unit Punch the...

Page 9: ...uring the upper thrust bearing assembly in place and lift the frame off of the ram Pull the hydraulic unit out of the traverse with the traverse bearing Punch out the roll pins that fasten the shoulde...

Page 10: ...he jack and then turn the jack over so that the undercarriage is facing up Drive out the roll pin fastening the pivot axle to the load roller bracket and remove the pivot axle Drive the roll pin out t...

Page 11: ...to adjust as needed Assemble the eye bolt and the lifting link with the pin and its snap rings Turn the jack over and test the adjustment Keep adjusting until both forks hit bottom at the same time 25...

Page 12: ...Remove the snap ring on the eccentric and pull the eccentric out through the access hole in the side of the frame Remove the snap ring on the lifting link shaft Use a hammer and punch to drive the sh...

Page 13: ...in the frame Insert the lifting link shaft and secure it with its snap ring Attach the push rod see Push Rods and the load roller bracket see Load Roller Brackets Turn the jack upright and install the...

Page 14: ...ce to secure the handle 5 minutes Hand Control Removal Remove the locking nut and the adjustment screw in the fulcrum bar This will allow the glide pin and the ball to slide out of the way and allow r...

Page 15: ...not to completely remove it Pump the handle slowly to raise the jack then turn the adjusting screw in until the jack stops raising Now turn the adjusting screw an additional 1 4 of a turn and tighten...

Page 16: ...echnical assistance The ram is chromed and the pump piston polished to a fine finish for maximum seal life and minimum oil leakage If you see these surfaces nicked or pitted this will cause the unit t...

Page 17: ...ove the handle if necessary see Handle Removal 45 minutes Installation Slide the stem of the hydraulic unit into the traverse with the lower thrust bearing already in place on the stem Insert the top...

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