Fast Flow FF-4D-TM-TA Operation And Maintenance Manual Download Page 3

Page: 3 / 16

TABLE OF CONTENTS

Safety Informa on ........................................................................................................................... 4

Descrip on ....................................................................................................................................... 5

Technical Data ................................................................................................................ 5

Patent Informa on ......................................................................................................... 5

Agitator Informa on ....................................................................................................... 6

Installa on ....................................................................................................................................... 7

Unpacking and Hose Installa on .................................................................................... 7

Hydraulic Connec ons……………………………………………………………………………………………….8

Hydraulic Power Unit Installa on & Pump Connec on ................................................. 9

Pump Tes ng Procedures ............................................................................................ 10

Shutdown and Disassembly ........................................................................................................... 11

Exploded View Diagrams................................................................................................................ 12

Major Pump Parts ........................................................................................................ 12

Torque Spec Sheet ....................................................................................................... 13

Impeller Removal and Replacement .............................................................................................. 14

Troubleshoo ng ............................................................................................................................. 15

Warranty

.......................................................................................................................

Summary of Contents for FF-4D-TM-TA

Page 1: ...1 Fast Flow 4 Duc le Iron Twin Agitator Centrifugal Submersible Hydraulic Pump Opera on and Maintenance Manual Revision 5 03 01 2021...

Page 2: ...G A L S U B M E R S I B L E H Y D R A U L I C P U M P Operation and Maintenance Manual Fast Flow Pumps LLC 9700 Highway 63 Moss Point MS 39562 Phone 228 475 2468 Web fastflowpump com Manual FF 4D TM T...

Page 3: ...6 Installa on 7 Unpacking and Hose Installa on 7 Hydraulic Connec ons 8 Hydraulic Power Unit Installa on Pump Connec on 9 Pump Tes ng Procedures 10 Shutdown and Disassembly 11 Exploded View Diagrams...

Page 4: ...ipment must be rated for at least 5 mes the weight of the pump discharge hose and weight of the any uids in the pump Make sure pump impeller rota on is correct it should be counterclockwise spinning t...

Page 5: ...e impeller elimina ng impeller thrust loading and is ideally suited for tank cleaning Fast Flow is the only known centrifugal pump that does not have any mechanical seals and has no internal fric on T...

Page 6: ...al precau ons Residual pressure may be trapped in the pump causing stored energy to be present Before trying to remove the entanglement disconnect the hydraulic hoses and remove all residual pressure...

Page 7: ...rface with adequate space and assistance to remove the components from shipping and packing materials Recycle shipping and packing materials as appropriate Consult the separate manuals provided by the...

Page 8: ...ing holding the connec on sleeve and thread together and turning the sleeve 4 Keep couplers aligned during connec on process Do not push the couplings together 5 Screw the connec ng sleeve of the fema...

Page 9: ...inside Always disconnect hydraulic lines before servicing pump Make sure you follow any addi onal direc ons found in the manual for the power unit Failure to do so may result in equipment failure or i...

Page 10: ...ise towards Discharge HPU Start Up Checklist WARNING These instruc ons may not apply to non FFP Power Units or HPUs please read all technical literature associated with your power unit before running...

Page 11: ...gine Requires manual reset for bu1er y valve to open to start the engine Disassembly Ensure all moving parts have come to a complete stop Shut down the HPU and turn key switch to the o posi on Place p...

Page 12: ...R009 1 10 Flushing Motor MTR010 1 11 Camlock CAM001 1 Description Part No Qty 12 1 Male VEP Hyd Coupling HPU087 1 13 1 Female VEP Hyd Coupling HD HPU089 1 14 3 4 Male Pipe x 1 Male O Ring Boss 90 ADP0...

Page 13: ...077 4 Not Applicable 4 3 8 16 x 4 1 2 SS HCS Hex Head Bolt HDW028 2 17 F lb 23 Nm 5 3 8 16 x 2 1 4 SS HCS Hex Head Bolt HDW023 4 Not Applicable 6 3 8 Nordlock Washers HDW063 14 Not Applicable 7 1 2 13...

Page 14: ...Hardware List and Nordlock washers from impeller 4 To reassemble simply reverse order of removal procedure and con rm impeller is centered in volute AVer reassembly is complete hand spin the impeller...

Page 15: ...draulic ow reversed 2 Improper hydraulic uid ow 3 Pump inlet jammed 4 Discharge hose is too small 5 Impeller Damage 6 Contaminated Hydraulic Fluid 7 Hydraulic motor worn out 1 Make sure hoses are conn...

Page 16: ...ithin 12 months or 500 hours of use whichever comes first from the date of purchase This warranty is not transferable This warranty does not cover damages result ing from normal wear abuse careless ha...