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FASS 

Recommended Application 

T 095G 

Class 1– Class 7, Agriculture, Industrial, Recreational, Hwy and off-road.  
Applications requiring fuel flow demands of 16-18psi and less than 95gph 

T 1

65

G

Class 1– Class 8, Agriculture, Industrial, Recreational, Hwy and off-road.  
Applications requiring fuel flow demands of 16-18psi and less than 1

65

gph

¡WARNINGs! 

WARNING: Do not tie FASS Return in 
with engine return.  Back pressure can 
cause damage to engine. 

Read all instructions before starting installation of this product!

Installing the improper FASS Pump can cause 

severe

 engine damage. This unit was not de-

signed to be used on Unit Injected Mechanical Engines. Refer to the FASS kits with UIME

in the model number.

Do Not Remove any factory installed  secondary fuel  filter! Removal  of a factory installed

secondary  fuel  filter  may  void  the  engine  manufacturer’s  warranty.  This  is  the  fuel  filter

between the engines fuel pump and the injectors.

Be sure that the serial # on this installation manual matches that of the outside of the box.

Keep debris from entering the internals of the system during installation. Getting debris in

the water separator nipple can lock up the motor. If the motor does lock up from debris call

FASS for technical assistance.

Properly secure lines to prevent chaffing.

Use caution when drilling. Steer clear of any electrical wires , air lines or other damageable

components.

Summary of Contents for T 095G

Page 1: ...able Warranty is only available if purchased through FASS ViP Dealer There is NO Warranty on FASS Products purchased through unauthorized dealers Warranty Registration must be received by FASS within...

Page 2: ...ew FASS Owner Name Company Organization Phone Email Street City State Zip Vehicle Year Make Model Color Vin Number Comments Quality Of Product Excellent Good Fair Poor Dealer Magazine Show Online Frie...

Page 3: ...APPLICATION T 095G 95GPH 16 18psi T 165G 165GPH 16 18psi CLASS 1 CLASS 8 Requires a Fuel Line Kit INSTALLATION MANUAL Revision Date 10 12 2015...

Page 4: ...o our network of dealers so our customers needs and expectations will be exceeded To help insure you receive the proper system and customer support at the local level FASS has a VIP and Authorized Dea...

Page 5: ...signed to be used on Unit Injected Mechanical Engines Refer to the FASS kits with UIME in the model number Do Not Remove any factory installed secondary fuel filter Removal of a factory installed seco...

Page 6: ...ning communication and our relationship with our dealer network we recommend a ViP FASS dealer for the installation They are prepared to install the FASS fuel pumps with the most effi ciency If a situ...

Page 7: ...Inlet Electric Heater Port H Coolant Heater 2nd Electric Heater Port Installation Step 1 Install Electrical Harness Step 2 Prepare Suction and Return Lines Step 3 Mount Fuel System Step 4 Install Fuel...

Page 8: ...Contents WH 1001 BR 2001 MP 9026...

Page 9: ...Mounting Package Contents Mounting template RS 1001 RS 2684 Spade Terminal 10 273 4 Locking Nut 3 8 3 WA 1001D 4 3 8 16 x 1 1 2 Hex Bolt 3 Hex Bolt 1 4 20 13 4...

Page 10: ...tion switch or a terminal on the circuit break er board that is hot when the key is on Use a test probe to locate the hot side of the circuit in the fuse block E Using the ring terminals connect the g...

Page 11: ...ump DO NOT Apply side pressure to draw tube of pump Improper Proper Before starting installation please review contents page to insure all necessary parts are included Please call Diesel Performance P...

Page 12: ...make sure to blow out line to keep debris from moving forward B Install 10 273 into the T port and the E port of the FASS torque to 18 ft lbs FITTINGS ARE EQUIPPED WITH SEALANT DO NOT USE THREAD TAPE...

Page 13: ...he FASS harness Turn key to on With pump operating turn pump over liberally spray WD 40 or equivalent into water separator nipple lubricating the Gerotor F Assemble to frame using the 4 3 8 bolts flan...

Page 14: ...middle of the filter nipple Water Separator Filter Install FS 1020 on water separator nipple without the draw tube Make sure to insert O Ring provided on nipple Before starting installation please rev...

Page 15: ...1025 4M Donaldson P551000 10M Donaldson P551311 3M Donaldson P551001 10M Donaldson P551313 3M Fleetguard FS1282 14M Donaldson P553203 3M Fleetguard FS 1000 10M Donaldson P557440 6M Fleetguard FS 1001...

Page 16: ...esel Performance Products Inc will repair without cost any product found to be defective during the warranty period parts only or at its option will replace such products in exchange for the product R...

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