Fass DRP 04 Installation Manual Download Page 3

INSTALLATION MANUAL 

Follow these steps to ensure a simple installation of your new 

FASS  DRP 

1. Having a

 

retrofitted in-tank life pump 

slightly changes your needs with the FASS

DRP . You will also need a STK (Suction Tube Kit) from FASS to allow the fuel to
be drawn to the new DRP.

2. Inventory the package components completely. Notify the place of purchase imme-

diately of any parts missing or damaged.

3.

Read  the  installation  manual  completely  before  attempting  installation.  Under-
stand how the system operates and read installation recommendations before be-
ginning installation.

4. The installation recommendations contained herein are guidelines. Its important to

understand your vehicles accessories and limitations. Use good judgment and take
in to consideration your vehicles' accessories.

Summary of Contents for DRP 04

Page 1: ...INSTALLATION MANUAL APPLICATION DRP 04 110GPH 16 18psi Dodge Replacement 2003 2004...

Page 2: ...amageable components Consult vehicle s manufacturers instructions concerning the electrical system before at tempting any electrical connections Be sure that the serial on this installation manual mat...

Page 3: ...package components completely Notify the place of purchase imme diately of any parts missing or damaged 3 Read the installation manual completely before attempting installation Under stand how the sys...

Page 4: ...ge is highly recommended to identify fuel filter life and to prevent engine damage E To Engine T Fuel Inlet Port Mounting Bracket Serial Installation Step 1 Remove Factory Lift Pump Step 2 Mount Pump...

Page 5: ...Contents BW 4001 HC 1001 FP 1001 Hex Bolt 5 16 18x1 2 Self Tapping Screws BB 4001 BF 4001 QD 1001 DIPF 1001 PL 1003 FL 1001X 3 FB 4001 FF 3270 WE 1007 TEMPLATE...

Page 6: ...the blue locking tab from the factory fuel line and discard B Disconnect factory fuel pump from the side of the factory filter housing using a 5mm Allen head socket Keep the top two Allen bolts and t...

Page 7: ...fuel line towards the back of the pump and slightly up as shown to clear the mounting bracket Torque to 18 lbs ft C Measure from the front of the installed FB 4001 bracket to the factory fuel line on...

Page 8: ...bolt and copper washers Oil O rings in side QD 1001 and slide over factory fuel line until you hear a click Torque banjo bolt to 18 lbs ft G Attach WE 1007 wire extension to the DRP plug Route the ex...

Page 9: ...ate assembly in factory filter housing inlet port using the 2 Allen head bolts from Step 1b Torque to 8ft lbs A Attach the DIPF 1001 to the FP 1001 Reuse the O ring from Step 1b Torque to 18 lbs ft E...

Page 10: ...al harness and fuel lines secured and properly tightened Has the system been primed 1 Turn key to the ignition position turning on the FASS pump for 15 sec 2 Crank engine and allow to run for at least...

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