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Fascut FRH-850, Instruction Manual, Page: 1 / 39

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FASCUT

 

®

 

 

Model  FRH-850 Bender 

with cutter head option 

serial # 19547 and up 

 
 

 

 

INSTRUCTION MANUAL

 

Built in the U.S.A. 

 

FASCUT

®

  Industries, 7248 Inama Rd., Sauk City, WI  53583 

Phone: 

(608) 643-6678 

Fax:   

(608) 643-2682 

  Email: 

 

info@fascut.com 

 

www.fascut.com 

 

Summary of Contents for FRH-850

Page 1: ...850 Bender with cutter head option serial 19547 and up INSTRUCTION MANUAL Built in the U S A FASCUT Industries 7248 Inama Rd Sauk City WI 53583 Phone 608 643 6678 Fax 608 643 2682 Email info fascut co...

Page 2: ...updates DO NOT turn machine on before removing the shipping plug on the top of the oil reservoir and replacing it with the supplied breather cap To gain access remove the six screws that hold on the...

Page 3: ...to a 220 240 volt 50 60 cycle 1 phase power source Unit will draw approximately 8 amps Make certain wiring is sized properly Excessive voltage drop at the unit will cause the motor to burn out 1 GENER...

Page 4: ...o secure in this position The large post on the left bolts to the table in four different positions It is held in place with a 1 allen head bolt in one of two threaded holes on the table It can be rot...

Page 5: ...t up has to be Attempting to bend material to tightly will cause the material and or bender components to break WARNING If not set up properly bender components or material will break and fly out SERI...

Page 6: ...o the adjustable support roller as the bar is drawn TOWARDS this roller when a bend is made SERIOUS INJURY COULD RESULT ALWAYS KEEP HANDS CLEAR of all bending dies the bending post and the adjustable...

Page 7: ...mply remove blade securing bolts and rotate to the next sharp edge To access the blade securing bolts for the blade that moves simply turn on the machine and make sure Cut Bend lever is in the CUT pos...

Page 8: ...r SERIOUS INJURY COULD RESULT ______________________________________________________________________ DAILY MAINTENANCE 1 GREASE fitting on top of the shaft that holds the adjustable bending support ro...

Page 9: ...the leak so that it can be repaired 4 LUBRICATE ALL THREADED FASTENERS and inspect all wearable components Remove the bending post bolt the bending support roller bolt the cutter adjustable bar suppor...

Page 10: ...nding die being used The proper setting allows the bar to touch near the tip of the paddle so the bar slides off as soon as it begins bending Two stops can be set Set one paddle bar for the short dime...

Page 11: ...the shape is being formed Programming is done in seconds so it is easy to use You can now fabricate complex shapes accurately with ease Angle adjustment is in 1 degree increments A running counter ke...

Page 12: ...29 1 6 24 PROGRAMMING ANGLES Pushing the DOWN arrow a second time brings you to the first angle A1 Use the LEFT and RIGHT arrows to adjust the angle value for the degrees of bend you want Each time yo...

Page 13: ...se the following guide as a starting point For 3 8 thick bar bent on 1 1 2 diameter die L minus 1 1 4 M For 1 2 thick bar bent on 3 diameter die L minus 2 1 4 M For 3 4 thick bar bent on 4 1 2 diamete...

Page 14: ...Page is blank...

Page 15: ...0 1 1 4 Rear cover panel 80608 39 00 1 5 Frame 80612 735 00 1 6 Top cover panel 80613 59 00 1 7 Table roller 80615 28 17 2 8 Bar rest support cutter option 80616 13 27 1 9 Cooling fan 80618 42 00 1 10...

Page 16: ...Rotary Bending Components Breakdown A...

Page 17: ...Bending post bolt 1 x 2 1 2 long 80338 10 16 1 Bending Post Bushing 1 x 5 8 ID 80340 30 00 1 Bending Post Bushing 1 1 2 x 5 8 ID 80342 34 00 1 Bending Post Bolt 5 8 x 2 1 2 long 80339 7 00 1 Adjustabl...

Page 18: ...Rotary Hydraulic Actuator Breakdown AA...

Page 19: ...Bearing cap o ring seal 80530 2 08 1 4 Bearing cap 80513 62 00 1 5 Pinion 80520 159 00 1 6 Tie rod nut 80515 89 16 8 Tie rod 80514 5 20 16 10 Pinion o ring seal 80531 2 08 2 11 Relief valve 80516 4 95...

Page 20: ...Cutter Head and Hydraulic Cylinder Breakdown B...

Page 21: ...1 7 Key sq 80451 14 50 1 8 Cutter head casting 80700 748 00 1 9 Cylinder to cutter head bolts lock washers 80705 1 20 8 10 Xxx 11 Bar support adjustable 80715 21 00 1 12 Safety cover plate 80721 27 64...

Page 22: ......

Page 23: ...e directional 10 serial 19592 and up 78921 94 35 8 Valve coil 110 v 8 serial 19547 19591 78935 71 40 Valve coil 110 v 10 serial 19592 and up 78936 71 40 Valve coil 24 VAC 10 for 220 v units serial 195...

Page 24: ......

Page 25: ...cutter cylinder to three way valve 80484 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80475 12 60 1 6 Pressure line goes from tee in three way valve to rotary actuator cyli...

Page 26: ......

Page 27: ...urn line goes from power unit to union tee 80470 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80475 12 60 1 6 Pressure line goes from union tee to rotary actuator cylinder B...

Page 28: ......

Page 29: ...of cutter cylinder to three way valve 80484 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80485 12 60 1 6 Pressure line goes from tee in three way valve to rotary actuator c...

Page 30: ......

Page 31: ...goes from tee on power unit to union tee 80476 12 60 1 5 Return line goes from union tee to rotary actuator cylinder A 80485 12 60 1 6 Pressure line goes from union tee to rotary actuator cylinder B 8...

Page 32: ...Electrical Components Breakdown E...

Page 33: ...aight 74492 2 20 1 5 Liquid Tight fitting elbow 74493 3 92 1 6 On Off switch 110v On Off switch 220v On Off switch boot 76619 76620 76633 8 12 9 60 2 97 1 1 1 7 Power cord w plug 110v 76745 12 28 1 8...

Page 34: ...Foot Pedal Control Breakdown F...

Page 35: ...l control Standard 72365 129 00 1 Foot pedal control or Programmable 72364 134 00 1 Foot pedal vinyl boot 72366 9 80 1 2 Foot pedal cord w plug standard 72369 27 50 1 Foot pedal cord w plug for progra...

Page 36: ...ving the angle adjuster from 0 deg to 180 deg positions the limit switch closer to or farther away from the cam This controls how much the rotary disk must turn before it triggers the limit switch Whe...

Page 37: ...rger 5 Turn off or disconnect idle down feature 6 Replace motor Motor runs but nothing happens when foot pedal is depressed 1 Relay has fallen out of its socket 2 Relay socket is broken 3 Bend angle a...

Page 38: ...est on the bottom of the cutter opening Oil is leaking 1 Hydraulic tubes and fittings are loose or damaged 2 Hydraulic cylinder body seals or rod seal is leaking 3 Oil is leaking from rotary actuator...

Page 39: ...has been abused or in an accident misuse is evident caused by overloading the tool beyond its rated capacity use on improper voltage or current use of the tool after partial failure or use with improp...

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