Farris Engineering Curtiss-Wright 2600 Series Maintenance Manual Download Page 3

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4. 2600, 2600L, & 2600S  

Series Valves

The disassembly of all valves follows the same basic procedure. This 
section pertains to 2600, 2600S, and 2600L Series Valves. Please refer  
to Figure 1. 

1.  Place the valve at a suitable height. The work surface should be clean 

and strong enough to handle the weight of the parts and the forces 
required during disassembly and assembly. 

2.  Valves should be secured to the work surface to prevent them  

from falling over. 

3.  Remove all wire seals from external adjustments. 
4.  Unscrew the cap by turning counterclockwise. For valves with open or 

packed lever assemblies see Section 6. Remove the cap gasket. 

5.  Remove the blow down ring lock screw and gasket. Rotate the blow 

down ring up on the nozzle and record the number of notches and/or 
turns required for it to hit the disc holder. This number will be used 
during assembly to place the blow down ring in the proper location.

6.  Measure the distance from the top of the spring adjusting screw to the 

top of the bonnet. Use this measurement when reassembling the valve 
to approximately duplicate the original set pressure. 

7.  Using a smooth jaw wrench, hold the spring adjusting screw and 

remove the spring adjusting screw jam nut. 

8.  While holding the stem, remove the spring adjusting screw by  

turning counterclockwise. 

9.  Remove the body hex nuts and lift the bonnet (yoke) off the body. 
10. Remove spring and buttons. Note: on some valves the upper and lower 

spring buttons are different. 

11. Pull up on stem and lift out the trim assembly consisting of the sleeve 

guide, stem retainer, disc holder, disc and bellows (if so equipped). 

12. Hold the top of the stem retainer and pull up on stem and turn 

counterclockwise to remove from the stem retainer. Remove the  
sleeve guide. 

13. Remove the disc from the disc holder by holding the assembly with the 

disc facing down and rotating the disc clockwise with the tip of your 
finger. The disc will then drop free of the disc holder. See Figure 1 for 
details on O ring seat valves.

14. On all but the “D” and “E” orifice bellows valves, the disc holder and 

stem retainer are held together by the disc holder lock screw. Insert 
the proper size allen wrench into the opening in the disc holder. Turn 
the allen screw into the stem retainer clockwise. Mount the disc holder 
in a vise using the machined flats on the side. Insert a rod in the hole in 
the stem retainer and unscrew the two parts. On bellows valves the 
bellows and gasket can now be removed.

15. Turn the body over and remove the nozzle from the body. Remove the 

blow down ring from the nozzle.

16. Remove any body drain plugs and bonnet vent plugs.
17. Proceed to Section 7 for instructions on cleaning and lapping.
18. Reassemble valve in reverse order, making sure that lapped nozzle and 

disc seating surfaces are not damaged. All threaded connections 
should be coated with an appropriate lubricant. Gaskets and O rings 
should be replaced.

19. Proceed to Section 8 for testing procedures.

Summary of Contents for Curtiss-Wright 2600 Series

Page 1: ...Technical Manual 1098T R1 Pressure Relief Valve Maintenance Manual ...

Page 2: ...r will lead to potentially dangerous operating conditions When following these instructions refer to the drawing for your specific product 2 Safety Tips Make sure that the Pressure Relief Valve is isolated from the pressure source before it is removed Wear protective clothing when removing valves from service in order to prevent coming in contact with any toxic or corrosive fluids which may be tra...

Page 3: ... spring and buttons Note on some valves the upper and lower spring buttons are different 11 Pull up on stem and lift out the trim assembly consisting of the sleeve guide stem retainer disc holder disc and bellows if so equipped 12 Hold the top of the stem retainer and pull up on stem and turn counterclockwise to remove from the stem retainer Remove the sleeve guide 13 Remove the disc from the disc...

Page 4: ...Nozzle 16 Bellows Gasket 27 Pipe Plug Body 6 Disc Holder 17 Spring Button 28 Pipe Plug Bonnet 7 Blow Down Ring B D R 18 Body Stud 29 Flat Head Machine Screw 8 Sleeve Guide 19 Hex Nut Body 30 O Ring Retainer 9 Stem 20 Spring 31 O Ring Seat Seal 10 Spring Adjusting Screw 21 Cap Gasket 32 Jack Screw Plug 11 Jam Nut Spr Adj Scr 22 Body Gasket Conventional design does not use bellows and bellows gasket...

Page 5: ...e 8 On 2850 2856 Series remove the blow down ring lock screw and gasket 9 Thread a pipe into the outlet and turn the bonnet counterclockwise removing it from the body 10 Remove the stem with spring and buttons attached On Series 2850 and 2856 valves the upper and lower spring buttons are different 11 Remove the spring and buttons from the stem 12 On the 2850 and 2856 Series the disc is held to the...

Page 6: ... Nut Spr Adj Scr 16 Lift Stop Ring 3 Cap 10 Blow Down Ring 17 Retaining Ring Stem Shoulder 4 Disc 11 Lock Screw B D R 18 Cap Gasket 5 Disc Holder 12 Spring 19 Body Gasket 6 Guide 13 Spring Button 20 Guide Gasket 7 Stem 14 Stem Shoulder 21 B D R Lock Screw Gasket Series 2700 Series 2850 2856 Figure 3 ...

Page 7: ...hreaded Valves B Threaded Valves Parts List Lever Assemblies Item Part Name Item Part Name 1 Cap 12 Test Lever Fork 2 Test Lever 13 Lever RD HD Rivet 3 Cam 14 Groove Pin 4 Cam Shaft 15 Set Screw 5 Gland 16 Gland Nut 6 Stem Test Washer 17 Cap Screw 7 Stem Jam Nut 18 Cap Stud 8 Button Head Rivet 19 Fork RD HD Rivet 9 Packing Ring 20 Cotter Pin 10 Plain Washer 21 Gland Nut Gasket 11 Lever hex Jam Nut...

Page 8: ...ling Gaskets and soft goods such as O ring seals should always be replaced Never perform a repair using the old gaskets and O rings To ensure proper valve performance the nozzle seat and disc must be lapped flat to a mirror finish This can be accomplished using cast iron lapping blocks Pyrex lapping glasses or on a lapping machine These devices are used in conjunction with special lapping compound...

Page 9: ...ens at the required pressure designated as the cold differential test pressure CDTP The set pressure tolerance is equal to 3 of the set pressure Pressure Relief Valve Test Fluids Service Fluid Test Fluid Air gas vapor Air or gas Steam Steam Liquid Water Table 2 Air may be used for ASME Code Section VIII valves 6 Lock the jam nut in place and pop the valve once more to ensure the set pressure adjus...

Page 10: ...ifice Size 0 307 Sq In 200 mm2 15 to 1000 1 03 to 68 9 40 20 1500 103 60 30 2000 138 80 40 2500 172 100 50 3000 207 100 60 4000 276 100 80 5000 345 100 100 6000 413 100 100 4 Steam Test pressure per paragraph 2 shall be applied for 3 minutes before the seat tightness test The valve should be observed for leakage for at least one minute There should be no visible sign of leakage at the valve outlet...

Page 11: ...10 ...

Page 12: ...lter or improve the designs or specifications of the products described herein Repair valve FAST tags New valve FAST tags Farris Aftermarket Services FAST Track Turnaround Farris Engineering is dedicated to making our FAST Program work for you which is why we have the FAST Track Center at our headquarters in Brecksville OH For urgent service requirements our FAST Track Center has a large inventory...

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