Farr Gold Series Installation, Operation And Maintenance Manual Download Page 1

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Gold Series

Dust

Collector

Gold Series

Dust

Collector

Installation,

Operation and

Maintenance

Installation,

Operation and

Maintenance

Farr Air Pollution Control

PO Box 9080 / 3501 North Airport Road

Jonesboro, Arkansas 72401

1-800-479-6801

1-800-222-6891 Fax

wwwfarr.com/apc

Customer:

Location:

Job #:

Local Rep:

Rep. Phone #:

Document #C-1000-21 Rev. D

Summary of Contents for Gold Series

Page 1: ...and Maintenance Installation Operation and Maintenance Farr Air Pollution Control PO Box 9080 3501 North Airport Road Jonesboro Arkansas 72401 1 800 479 6801 1 800 222 6891 Fax wwwfarr com apc Custome...

Page 2: ...LATFORM LADDER 13 SECTION 320 ATTACHING DUCT WORK TO YOUR GOLD SERIES 14 320 1 INLET DUCT DESIGN 15 320 2 INLET FLANGES 16 320 3 REMOTE MOUNT FAN DISCHARGES 16 320 4 TOP MOUNT FAN DISCHARGES 16 320 5...

Page 3: ...400 8 STARTUP PROCEDURE 49 400 9 SHUTDOWN PROCEDURE 50 400 10 RECOMMENDED TIMER SETTINGS 50 SECTION 500 PREVENTIVE MAINTENANCE AND TROUBLESHOOTING 51 500 1 FILTER ELEMENTS 51 500 2 HOPPER 51 500 3 FAN...

Page 4: ...Lock __________________________________________________ Screw Conveyor __________________________________________________ Dust Level Indicator __________________________________________________ High H...

Page 5: ...that is used to eliminate dust contaminants from the environment making the facility or plant a healthier and safer work place This unit has been assembled using only quality materials and labor This...

Page 6: ...rr direct at 1 800 479 6801 Part numbers for these decals are listed in the spare parts list in section 700 This piece of equipment may contain one or more safety guards to protect the operator s from...

Page 7: ...ds associated with equipment that are considered confined spaces 100 3 Lock out Tag out Requirements Control of this equipment must be in accordance with OSHA Standard 1910 147 Control of Hazardous En...

Page 8: ...sic understanding of common hand tools Besides a common set of hand tools a crane fork lift and or chain fall will be required to position the fan and motor on top of the unit clean air plenum and lif...

Page 9: ...ollector Inspect all items for apparent damage Immediately report any shortages or obvious damage to the carrier and to your local Farr Representative or call Farr at 1 800 479 6801 When all skids are...

Page 10: ...onry Bit Anchoring to floor 7 Hammer Installing anchors 8 Pliers General use 9 Wire Cutters Electrical connections 10 Wire Nuts Electrical connections 11 Electrical Tape Electrical connections 12 Exte...

Page 11: ...them to the corner support brackets Locate the cross braces and bolt them to the support legs If your collector contains knee braces bolt one end to the support leg and the other end to the corner su...

Page 12: ...the flanges or rope caulk Ensure that the orientation of the collector is as desired for your installation Note On GS6 10 20 collectors ensure that the Match Line label s on the filter module line up...

Page 13: ...the 4 clamps are secured the drum lid gasket seals tightly against the top surface of the drum Tighten the drum ring screw If you have a negative pressure drum kit place the drum lid on top of the dru...

Page 14: ...SPA 6 18 4 1 8 4 1 8 26 1 4 1 1 8 1 1 8 26 1 4 3 SPA 6 18 60 24 9 SPA 6 54 4 1 8 1 1 8 62 1 4 3 SPA 6 18 26 1 4 4 1 8 96 24 15 SPA 6 90 90 1 1 8 3 8 16 UNC 3 8 16 UNC 3 8 16 UNC Figure 320 1 SINGLE MO...

Page 15: ...lters to be re entrained into the air stream In figure 320 9 the RECOMMENDED design shows a straight section of duct that is at least 2 duct diameters long before entering the inlet The air direction...

Page 16: ...e panel and frames Either the side panels on the upper section of the dust collector or top panels can be removed Figure 320 4 is the bolt pattern for the full sized side panel while Figure 320 5 is f...

Page 17: ...330 3 Figure 330 1 Field Utility Connections GROUND HIGH DP JUMPER LOW DP 90 PSI MIN COMPRESSED AIR 1 NPT SOLENOID TO DIAPHRAGM VALVE CONNECT TO MAGNEHELIC GAGE IF YOU DO NOT HAVE AIRLINE CONNECTIONS...

Page 18: ...only make these connections 18 230 V 208 V Camfil Farr P N SIZE P N PANEL BK Camfil Farr P N SIZE P N PANEL BK HP HP AMPS AB P N AMPS AB P N 207267201 207267401 1 5 1 5 207267202 207267402 2 2 207267...

Page 19: ...ached to all of the solenoids called the Common The Common is factory pre wired on the solenoids therefore only one connection will need to be made Once the solenoid has been wired the corresponding w...

Page 20: ...make sure the solenoids are connected to diaphragm valves on different headers as shown in Figure 330 3 3 20 Figure 330 3 3 DOUBLE UP TIMER OUTPUTS AIR LINE 1 4 OD TUBE SOLENOID BOX ELECTRICAL TIMER...

Page 21: ...al shut off valve a filter separator an air regulator and a pressure gauge all located close to the unit Farr recommends that the compressed air supply be kept at a dew point of 850 F Make provisions...

Page 22: ...off valve 22 Gold Series Dust Collector Air Consumption 1 Diaphragm Valve 0 10 20 30 40 0 10 20 30 40 50 60 70 OFF TIME sec Compressed Air Consumption CFM 200 msec ON TIME 150 msec ON TIME 100 msec ON...

Page 23: ...nkler There is one pipe connection for each sprinkler head 23 Figure 330 6 2 shows an internal sprinkler system which is used on large GS collectors where necessary Two or more sprinkler heads connect...

Page 24: ...to the sprinkler connection coupling s Turn on water supply and inspect all connections for leaks Note Water leaks in the collector will cause cartridge failure and hopper flow problems 24 SPRINKLER C...

Page 25: ...iated hazards 3 The complete dust collection system should be designed in a manner that conforms to the NFPA standards and recommendations in order to minimize the risks associated with a deflagration...

Page 26: ...agration are not permitted Vents should function dependably Closures should not be hindered by deposits of snow ice paint corrosion or debris or by the buildup of deposits on their inside surfaces Clo...

Page 27: ...20ft long have a cross sectional area larger than the vent and should not interfere with the operation of the vent Bird screens or weather hoods must be low restriction and their affect should be tak...

Page 28: ...em off the clamp bar channels Clean the surface of the tubesheet in the areas where the filter gasket forms a seal 5 Remove a new cartridge from the shipping carton taking care not to cut or otherwise...

Page 29: ...arbons or similar substances the life of the filters can be greatly increased by pre coating Pre coating Procedure 1 Ensure the filter cartridges are correctly installed 2 Install a clean empty discha...

Page 30: ...let ducting SMF housing and discharge container Discard according to local codes and procedures 11 Re enable the collector by either opening the compressed air line or turning on the power to the time...

Page 31: ...Operation Incoming dust laden air enters the inlet plenum where a baffle forces large or heavy particles to drop out of the air stream and fall into the hopper The clean air passes through the filter...

Page 32: ...e differential pressure DP and pulsing accordingly can maintain the dust cake with minimal increase in pressure By pre coating your filter with a special dust at start up you can increase initial effi...

Page 33: ...es The size of the diaphragm valves is 1 or 1 1 2 depending on the size of the collector See Section 700 Replacement Parts Lists for the size of diaphragm valves on your collector PULSEJET BLOW PIPE E...

Page 34: ...switch will change the setup mode to Time On Setup Time On Setup Time On Setup sets the solenoid on time The display will indicate the currently programmed time on setting This is measured in millise...

Page 35: ...etup mode if a pressure module is installed or to Process when no pressure module in available Auto Alarm Reset Setup The Auto Alarm Reset Setup available only when a pressure module is installed allo...

Page 36: ...36 SELECTOR SWITCH NEMA 4X ENCLOSURE OFF ON DEMAND CONTINUOUS Figure 400 4 1 Dwyer DCT1000 Timer Enclosure...

Page 37: ...IGH LIMIT LOW LIMIT HIGH ALARM LOW ALARM CYCLE DELAY MIN DOWN TIME CYCLES MIN AUTO ALARM RESET SEC LAST OUTPUT RUN ALARM RESET MANUAL OVERRIDE UP DOWN SELECT SETUP STATUS DAISY CHAIN IN OUT DWYER INST...

Page 38: ...T OUTPUT ALARM BYPASS INPUT VOLTAGE DP CYCLE DOWN OR BYPASS MODE SELECT OPTIONAL 25 DIA MOUNTING HOLE 4 PLACES 8 75 8 25 250V 3 AMP FUSE SOURCE REMOTE ALARM INPUT OPTIONAL INPUT OPTIONAL REMOTE ALARM...

Page 39: ...S NO DISPLAYFREEZES AT P X X OPERATING MODE DISPLAYS SETUP ON STARTUP AND AFTER RESET DISPLAYS P X X WHEN RUNNING OUTPUT X EXIT DO YOU WANT EXIT PROGRAM MODE PRESS VALUE KEY FOR YES PRESS ITEM UP KEY...

Page 40: ...LM H X X ACCEPT OFF XXX PULSE FREQUENCY OFF TIME RANGE 7 0 999 SEC ACCEPT TO C ITEM ITEM ITEM ITEM ITEM ITEM ITEM VALUE ITEM ITEM VALUE ITEM VALUE VALUE ITEM VALUE ITEM VALUE ITEM VALUE ITEM VALUE CHA...

Page 41: ...ning with the next to last row cleaned Installation Connect Line Input Power AC voltage to the terminals marked L1 and L2 DC voltage to the Negative and Positive terminals Connect the output terminals...

Page 42: ...D indicator In the locked position the Digital Readout will display the last setting which is the number of blowdown cycles programmed To check a specific function setting push the Select button to il...

Page 43: ...30 valves illustrated STEP 4 BLOWDOWN CYCLES Press the Select button until the OFF S LED indicator is illuminated then press the Adjust button until the required number of BLOWDOWN CYCLES is shown on...

Page 44: ...flow rate horizontal axis The brake horsepower curve light designates the actual horsepower right axis required from the fan 44 NYB 126GI 1 0 60 8 0 0 2 0 4 0 6 0 8 0 10 0 12 0 0 200 400 600 800 1 000...

Page 45: ...4 4 4 5 BRAKE HORSEPOWER STATIC PRESSURE BRAKE HORSEPOWER Figure 400 7 3 2000 CFM 9 1 H2O 3500 RPM 4 3 BHP NYB 146GI 1 5 60 10 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 500 700 900 1 100 1 300 1 500 1 7...

Page 46: ...6 8 BRAKE HORSEPOWER STATIC PRESSURE BRAKE HORSEPOWER Figure 400 7 4 3000 CFM 9 1 H2O 3500 RPM 6 4 BHP NYB 18PLR 4 0 60 9 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 2 000 2 500 3 000 3 500 4 000 4 500 5...

Page 47: ...5 14 0 BRAKE HORSEPOWER STATIC PRESSURE BRAKE HORSEPOWER Figure 400 7 6 6000 CFM 9 1 H2O 3500 RPM 13 6 BHP NYB 18PLR 8 0 60 9 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 4 000 5 000 6 000 7 000 8 000 9 0...

Page 48: ...23 0 BRAKE HORSEPOWER STATIC PRESSURE BRAKE HORSEPOWER Figure 400 7 8 10000 CFM 9 1 H2O 3500 RPM 22 7 BHP NYB20PLR 12 0 60 9 0 0 2 0 4 0 6 0 8 0 10 0 12 0 14 0 16 0 18 0 6 000 7 000 8 000 9 000 10 000...

Page 49: ...ven if the collector is insulated Activate the collector fan and dust removal devices Make sure the fan rotates in the direction indicated by the wheel rotation arrows on the fan Refer to your General...

Page 50: ...es high dust loads and dust that does not easily release from the cartridge On applications with light dust loads this value can be reduced to conserve compressed air Pulse Frequency off time 15 secon...

Page 51: ...inhibit performance of the collector 500 3 Fan Motor Lubrication The most common cause of premature bearing failure is improper lubrication The fan motor provided with Gold Series dust collectors may...

Page 52: ...Control 500 6 Cleaning and Repair The external and internal surfaces of the unit should be treated as any other painted metal surface subject to corrosion Examine the unit for any damage to the surfac...

Page 53: ...Y N Y N Y N Y N Y N Are solenoids operating Y N Y N Y N Y N Y N Are Diaphragm valves firing Y N Y N Y N Y N Y N Hopper discharge device operating Y N Y N Y N Y N Y N Any visible stack emissions Y N Y...

Page 54: ...tridge appearance Verify accuracy of temperature indicating equipment Weekly Check pressure drop indicating equipment for plugged lines Inspect fans for corrosion and material buildup Check drive belt...

Page 55: ...Check diaphragms replace or repair Check solenoid valves replace or repair Pulsing valve failure Consult Customer Service 1 800 479 6801 See sections following Timer Controller Failure Verify controll...

Page 56: ...tall alternate media that can tolerate higher temperature Temperature too high Consult Customer Service 1 800 479 6801 Restart collector using suggested procedure in manual Damper fan and slowly open...

Page 57: ...Customer Service 1 800 479 6801 Open drain valve on air header to see if water comes out Check to see if compressed air supply has an air dryer installed Verify air dryer is rated for 85 degree dew po...

Page 58: ...ger than GS10 Compressed air supply line too small Consult Customer Service 1 800 479 6801 Check diaphragm replace or repair Check pilot valves replace or repair Diaphragm valves not working Consult C...

Page 59: ...Service 1 800 479 6801 Remote mount controller away from dust collector Vibrations causing failure Consult Customer Service 1 800 479 6801 Replace board consult replacement parts list for appropriate...

Page 60: ...mer Service 1 800 479 6801 Confirm the screw airlock speed for application make adjustment Check for correct rotation of blades reverse direction if necessary Lubricate bearings or motor if applicable...

Page 61: ...inlet air damper fan Install filter cartridges of different media type Increase media area of filter cartridges Install additional modules to reduce Air to Cloth ratio Confirm appropriate location of...

Page 62: ...r your type of controller Cleaning cycle too frequent Consult Customer Service 1 800 479 6801 Measure air temperature in collector and compare to design Use dilution air to reduce temperature in colle...

Page 63: ...dard Change hood type to improve collection performance Reposition collection point or hood to improve performance Consult installer of ductwork Collection point incorrectly positioned Consult Custome...

Page 64: ...cartridges Consult Customer Service 1 800 479 6801 Tighten wheel of fan Replace wheel of fan Balance or adjust fan wheel Consult manufacturer of fan Fan impeller hitting the inlet of the fan Consult...

Page 65: ...bnormal Noise continued Normal noise level of fan operation Consult Customer Service 1 800 479 6801 Install explosion vents Replace all blown or open vents not reusing or adjusting latches Install a s...

Page 66: ...nside the inlet plenum Thoroughly check all boxes before discarding Missing Parts Consult Customer Service 1 800 479 6801 Locate and seal any dust leakage points in the collector Caulk any leaking fla...

Page 67: ...Farr to replace cross braces Consult Customer Service 1 800 479 6801 Check drain plugs close if open Check hoses in between headers and purge pipes replace Check and repair diaphragm valves Air header...

Page 68: ...ty is the upward air stream speed calculated by dividing the open cross sectional area of the dust collector less the area of the filter bottom into the full volume of the exhaust fan ACFM Ft2 Feet pe...

Page 69: ...nts calculated at its highest value Ref Can Velocity for formula Magnehelic Gauge An instrument used to measure differential pressure drop Manometer A U shaped tube filled with a specific liquid The d...

Page 70: ...ing and is again captured by the same or an adjacent filter media Rotary Airlock Valve Device having a star wheel rotor designed to provide an air tight seal between the negative or positive pressures...

Page 71: ...igh Efficiency Wide Pleat 200 Square Foot Dura Pleat Cartridges 205637 001 DPS Dura pleat Standard Spun Bond Polyester 205637 002 DPA Dura pleat Aluminized Finish Static Drain 205637 003 DPO Dura plea...

Page 72: ...d without pressure module 6 Terminal 208026 010 Dwyer DCT1010 Replacement Board without pressure module 10 Terminal 208026 022 Dwyer DCT1022 Replacement Board without pressure module 22 Terminal 20822...

Page 73: ...DECALS 205821 001 ENTRAPMENT 6 X3 205822 001 EXPLOSION 6 X3 205819 001 SAFETY INSTRUCTIONS 3 X6 205817 001 WARNING 3 X6 205965 001 WARNING AUTO START 205818 001 WARNING COMPRESSED AIR 2X4 205820 001 W...

Page 74: ...Box 8 solenoids GS32 GS48 GS84 067497 010 Solenoid Box 10 solenoids GS60 GS84 GS96 GS120 9 067497 012 Solenoid Box 12 solenoids GS36 GS72 GS96 067497 008 Solenoid Box 8 solenoids GS84 10 067497 012 So...

Page 75: ...75...

Page 76: ...an be replaced rather than replace the entire solenoid box 11 10 9 Bulkhead Fitting Dresser Nut Lock Ring Note Connects to Item 5 7 Figure 700 1 1 Note Connects to Item 4 12 13 20 26 21 23 24 22 14 18...

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