background image

CARTS AND WAGONS

2

Revision date: 08.20.09

YOU MUST READ THIS DOCUMENT BEFORE YOU  

BEGIN TO ASSEMBLE THE WAGON DECK

.

Thank you for purchasing this wagon deck. When  

properly assembled and maintained, this product will  

provide years of reliable service. These instructions include 

helpful hints and important information needed to safely 

assemble and properly maintain the wagon deck. Please 

read these instructions 

before

 you begin. 

The expanded metal deck is designed to attach to the 

103865 trailer. These instructions are written to be used 

after the trailer has been assembled.

If you have any questions during the assembly or have not 

purchased the 103865 trailer, contact Customer Service for 

assistance. 

SAFETY PRECAUTIONS

• 

Do not

 use the wagon if any part is broken or 

damaged.

• 

This wagon is not a toy

Do not

 allow children use the 

wagon.

• 

Do not

 use on inclines; wagon may tip or roll away.

• 

Do not

 load your wagon with more than 3000lbs.

•  Inflate the tires with ambient air only. 
•  Inflate the tires to the proper level as indicated on the 

tires. 

Do not

 inflate tires more than 35 PSI.

• 

Never

 use a flammable gas to inflate the tires

• 

Never

 allow riders in the wagon.

• 

Always

 distribute payload evenly over the surface of 

the bed.

CARE AND MAINTENANCE

•  Periodically check all fasteners to assure they are 

tight.

•  Clean the

 

wagon using water and mild soap. Rinse 

with water sprayed from a garden hose.

•  Check the tire pressure and adjust to recommended 

pressure if needed. 

REQUIRED TOOLS

The following list identifies the main tools needed for 

assembly. To safely assemble the wagon deck, 

two (2) 

individuals are needed

.

•  Flathead screwdriver
•  Metric and standard wrenches and socket set
•  Pliers

UNPACK AND IDENTIFY PARTS

The following steps help to ensure that you have all the  

necessary parts before you begin.
1.  Unpack the contents of the shipment and place where  

you can easily inventory the parts. 

2.  If anything is missing or you have questions, consult 

the Pictorial Parts List or contact Customer Service.

Summary of Contents for 103864

Page 1: ...ithout permission 103864 Expanded Metal Deck for EZ Haul Utility Trailer 10712 Diagram shows a 103864 expanded metal deck installed on a 103865 trailer The 103864 deck includes materials for the deck only All other components shown in the diagram above and other diagrams throughout this guide are not included and require additional purchase ...

Page 2: ...not load your wagon with more than 3000lbs Inflate the tires with ambient air only Inflate the tires to the proper level as indicated on the tires Do not inflate tires more than 35 PSI Never use a flammable gas to inflate the tires Never allow riders in the wagon Always distribute payload evenly over the surface of the bed CARE AND MAINTENANCE Periodically check all fasteners to assure they are ti...

Page 3: ...hten the nuts and bolts until the entire wagon is assembled 1 Align the holes on the bed supports with the holes on the assembled trailer frame 2 Secure using one 1 bolt one 1 washer and one 1 lock nut per hole 1 INSTALL BED SUPPORTS Socket Wrench Set Pliers Flat Screwdriver Bed Supports 2 Washers 4 Lock Nuts 4 Bolts 4 ...

Page 4: ...gn the holes on one 1 outer bed with the holes on the bed supports 2 Secure using one 1 bolt one 1 washer and one 1 lock nut per hole See arrows in diagram to the right NOTE Start from the back end of the trailer and work toward the front when attaching the beds to the bed supports The brackets on the sides of the beds go on the outside of the wagon View as seen from the back ...

Page 5: ...f holes on the bed supports 4 Secure using one 1 bolt one 1 washer and one 1 lock nut per hole as previously described 5 Repeat for the last outer bed 6 Tighten all connections Periodically check connections to make sure they are tight and secure 7 Check tire pressure and adjust as needed Do not inflate tires more than 35 P S I Washers 8 Lock Nuts 8 Bolts 8 Outer Bed 1 Middle Bed 1 ...

Reviews: