Farmi Forest VALBY CH140 L Operation, Maintenance And Spare Parts Download

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CH140 L

1.TO THE OWNER---OPERATOR

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2.TERMS AND SYMBOLS USED IN INSTRUCTIONS

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3.SAFETY

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3.1.GENERAL SAFETY

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3.2.SAFETY INSTRUCTIONS FOR THE HYDRAULIC FEEDER AND FEED CHUTE

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3.3.SAFETY INSTRUCTIONS FOR THE HYDRAULIC UNIT

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3.4.SAFETY INSTRUCTIONS FOR THE SEPARATE HYDRAULIC MOTOR USE

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3.5.PARKING THE CHIPPER

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4.CHIPPER PRESENTATION

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4.1.FIELD OF APPLICATION

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4.2.CHIPPER ACCESSORIES

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4.3.MAIN COMPONENTS

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4.4.DIRECTIVES AND STANDARDS APPLIED

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4.4.1.UNIFIED STANDARDS

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4.4.2.NATIONAL STANDARDS

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5.TECHNICAL DATA

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5.1.DIMENSIONS

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5.2.PLATES AND STICKERS FOR THE CHIPPER

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6.TRAFFIC ON PUBLIC ROADS

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6.1.TRANSPORT POSITION

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7.PREPARATIONS FOR START UP

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7.1.LIFTING

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7.2.MOUNTING THE CHIPPER UNIT

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7.3.MOUNTING THE EXTENSION PLATE

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7.4.PTO---SHAFT

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7.4.1.CUTTING THE PTO SHAFT TO THE CORRECT LENGHT

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8.OPERATING THE CHIPPER

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8.1.SAFETY WHEN OPERATING

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8.2.PRIOR TO OPERATING

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8.3.STARTING THE CHIPPER

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8.4.CHIPPING

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8.5.REDUCING THE POWER REQUIRED.

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8.6.PROCEDURES AFTER OPERATING

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8.6.1.CLEARING THE CHIPPER

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8.6.2.TURNING THE CHIPPER OFF IN TRACTOR USE

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8.6.3.TURNING THE CHIPPER OFF IN HYDRAULIC MOTOR USE

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Summary of Contents for VALBY CH140 L

Page 1: ...3513990 www farmiforest fi Farmi Forest Corporation Ahmolantie 6 FIN 74510 PELTOSALMI FINLAND Tel 358 0 17 83 241 Fax 358 0 17 8324 372 It is very important to read this instruction handbook thoroughly before using the machine CHIPPER CH140 L From machine 334 5011 ...

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Page 3: ...angerous if safety procedures and warnings are ignored Read this manual carefully page by page until you understand it completely Failure to do so will reslult in personal injury and or equipment damage All personnel including operators maintenance crew etc should read this manual before start up This manual should be considered a permanent part of your machine and should remain with the machine w...

Page 4: ...for general reminders of good safety practices or to direct attention to unsafe practices The message will appear in your opera tor s manual and or the sign will appear on the machine with the color com bination of yellow and black CAUTION Safety is a combination of operator common sense and alertness at all times when the machine is being operated or serviced THINK SAFETY Messages labeled Importa...

Page 5: ... or in the operator s manual will result in personal injury and or death and or equipment damage D Check the material before you feed it The material must be free from nails stones and all other materials that are not wood paper or plastic IMPORTANT Feeding wire and barbed wire into the chipper is very dangerous as it might pull in the operator D Make sure that no one is in the path of flying chip...

Page 6: ...hing D Keep flammable material away from heat sparks and open fire D Hot oil and oil spray can be hazardous Small amounts swallowed or inhaled do not usually cause toxication Old oil is more dangerous than new D If oil has got into eyes flush them with cool water after which go to doctor Use safety goggles D Avoid mixing lubricants of different grade and quality Use only recommended oils or oils w...

Page 7: ... 9 4 4 2 NATIONAL STANDARDS 9 5 TECHNICAL DATA 10 5 1 DIMENSIONS 10 5 2 PLATES AND STICKERS FOR THE CHIPPER 11 6 TRAFFIC ON PUBLIC ROADS 14 6 1 TRANSPORT POSITION 14 7 PREPARATIONS FOR START UP 14 7 1 LIFTING 14 7 2 MOUNTING THE CHIPPER UNIT 14 7 3 MOUNTING THE EXTENSION PLATE 15 7 4 PTO SHAFT 15 7 4 1 CUTTING THE PTO SHAFT TO THE CORRECT LENGHT 15 8 OPERATING THE CHIPPER 16 8 1 SAFETY WHEN OPERAT...

Page 8: ...G THE CLEARANCE BETWEEN THE KNIVES AND THE HORIZONTAL ANVIL 24 9 5 3 SHARPENING THE ANVIL 25 9 6 TIGHTENING THE BOLTS 25 9 6 1 TORQUES AND CLEARANCES 25 10 STORING AND DISCARDING 26 10 1 STORING THE CHIPPER 26 10 2 DISCARDING THE CHIPPER 26 11 CRIME PREVENTION 27 SPARE PARTS DISCHARGE PIPE 27 CH140 L CHIPPER 28 BEARING FEEDER SIDE 32 BEARING SPLINED AXLE SIDE 33 F150 MECHANICAL FEED CHUTE 34 WHEN ...

Page 9: ...power feed 4 2 CHIPPER ACCESSORIES D Single or dual motor hydraulic feed manual or gravity hopper D Independent hydraulic unit HD11 D Separate hydraulic motor drive HD 100 D Skid Steer adaptation D Transmission T160 4 3 MAIN COMPONENTS 1 UPPER CHAMBER 2 LOWER CHAMBER 3 DISC 4 KNIVES 5 VERTICAL ANVIL 6 HORIZONTAL ANVIL 7 TWIG BLADE 8 DISCHARGE CHUTE 9 LID 10 HOLDING DEVICE FOR THE PTO SHAFT 1 3 2 5...

Page 10: ...eter 670 mm 26 1 3 Rotor weight 100 kg 220 lbs Rotor s rotation speed 900 1700 RPM Bearings Spherical roller bearings Discharge chute 360 adjustable Discharge chute height 86 1 2 m Opening of upper chamber Single hinge Chipper weight no feeder 625 lbs 285 kg Oil demand P T O speed chip 13 mm 1 2 540 rpm 3 10 gal min Type of feed chute Manual chute or hydraulic feed Sound pressure level Sound power...

Page 11: ...D STICKERS FOR THE CHIPPER IMPORTANT Do not remove any plate or sticker placed by the manufacturer on the chipper or the accessories Replace missing ones immediately You can order them as a spare parts 1 2 3 4 5 6 11 7 9 10 8 ...

Page 12: ...CH140 L 12 3 4 5 3 pc 40142080 1 pc 41011750 1 pc 41014140 1 1 pc 30140602 2 1 pc 41014310 6 1 pc 41014170 7 1 pc 40141160 1 pc 41015750 8 ...

Page 13: ...y goggles earmuff and a hard hat are oblicatory when chipping 3 5 41014140 Do not operate this machine until the owner s manual has been completely read and understood 1 6 41014120 Safety precautions before maintaining the chipper 1 7 40141160 Rotation speed and rotation direction of the PTO shaft 1 8 41015750 Mounting the extension plate 1 9 41014270 Lifting point 1 10 41014110 Beware of cutting ...

Page 14: ...edure always recall the general safety instructions given in chapter 3 Make sure that nobody will enter the lifting zone DANGER Always check before lifting that the lifting equipment is in order and use the marked lifting points whenever possible Always use proper lifting equipment and check for its sufficient lifting capacity CAUTION Know the weight of the load and check that the performance of t...

Page 15: ...gs of the chipper or to the PTO of the tractor If the PTO shaft is too long it must be cut Both PTO halves must be shortened by equal amounts CAUTION 1 Mount the chipper on the three point hitch of the tractor 2 Cut the engine and remove the keys Lower the chipper on a firm and level surface 3 Check that the splined shafts of thetractor andchipper are on the same level 4 Connect one shaft half to ...

Page 16: ...pper axle by hand Also check forany foreignobject in the chipper and the feed chute 4 Make sure that all covers are in place and intact Do not ever remove any cover 5 Direct the discharge tube into desired position The PTO shaft of a new chipper needs lubricating prior to use IMPORTANT When using a new chipper always check the tightness of bolts and fasteners after one operating hour IMPORTANT 8 3...

Page 17: ...ut and then the knife using a 17 mm 11 16 socket wrench The disk bolts are threaded through the disk so the bolts must be turned out 7 Before fastening the knife on the other side prepare the bolts as follows Place a spring washer on the bolt Screw on the lock nut and tighten it to 45 Nm 38 foot pounds 8 Place another spring washer on the bolt and thread the bolt through the knife into the disk as...

Page 18: ...surface WARNING WARNING Before lubricating the machine shut down the engine and stop the machine When handling the knives use protective gloves Do not ever stand between the tractor and the chipper Modifications of chipper are prohibited DANGER Pressurized oil can be hazardous Pressurized oil jet can penetrate skin and cause serious injuries or death CAUTION Occasional skin exposure with oil is no...

Page 19: ... the lubricants might damage the skin 9 2 1 LUBRICATING THE BEARINGS The bearings are factory greased with Shell Alvania Grease R 3 Use a similar lubricant such as Kendall L427 IMPORTANT Too much grease will cause heat which reduces lubrication D Lubricate the bearings every 200 working hours or once a year 1 Disengage the PTO cut the engine and remove the keys 2 Open the upper housing bolt and re...

Page 20: ...on the cone or to 80 Nm 58 15 16 lbf However the outer ring of the bearing should turn freely Note the location of the tightening cone on the shaft 16 Bend one claw of the securing ring 3 into a notch on the axle nut 17 Install the other half of the dust cover and end plate on the bearing housing Install the spacer ring 4 on the shaft 18 Lower the disk to the bearing housing 19 Attach the other ha...

Page 21: ...ce the feeler gauge through the clearance 7 If the clearance exceeds 0 03 mm 0 0012 bend the claw of the securing ring 2 out from the notch on the axle nut 1 8 The bearing is tightened by turning the axle nut clockwise with a 70 mm or 2 3 4 hook spanner until the right clearance is achieved Do not tighten by hammering the axle nut 9 Turn the axle nut clockwise until the notch is aligned with the n...

Page 22: ... the bearings 7 Grind a 7 16 11 mm deep groove about 11 16 17 mm from the edge of the axle fig 19 8 Turn the axle so that it comes loose and can be removed 9 Clean the hole before mounting the new axle Tap the new axle slightly in place 10 Protect the joint faces from splashes before welding 11 Weld a fillet weld for example ESAB 68 81 OK 48 OK Femax 38 65 with 3 runs Finish the welding 12 Reassem...

Page 23: ...ount 1 Disengage the PTO cut the engine and remove the keys 2 Open the upper housing bolts 3 4 or 19mm wrench Turn the upper housing to the side 3 Lock the disk with the lock bolt fig 20 4 Remove or turn the feed chute to the side 5 Remove the four locknuts behind the knife frame socket size 11 16 or 17mm See fig 20 6 Remove the fastening bolts of the knife which are threaded through the disk sock...

Page 24: ...rn the feed chute to the side 5 Loosen the three fastening bolts A B of the anvil One of them is located under the feed chute The wrench size is 15 16 or 24 mm 6 Turn the disk so that a knife and the anvil are opposite each other Adjust the anvil with the nuts C fig 23 wrench size 3 4 or 19 mm until a clearance of 1 20 1 30 of an inch If you do not have a gauge use the tickness of a matchbox cover...

Page 25: ... D Refer to Maintenance and lubrication schedule chapter NO TAG Tighten as indicated in the specifications below 3 2 1 4 5 Fig 25 9 6 1 TORQUES AND CLEARANCES ITEM Socket size Torque Nm lbf 1 Check knife bolts tightness 17mm 11 16 60 44 3 16 2 Check bearing housing bolts tightness on both sides 19mm 3 4 80 58 15 16 3 Check anvil bolts tightness 24mm 15 16 200 147 3 8 ITEM Socket size Measurement 4...

Page 26: ...Contact local authorities and or your retailer D If a theft occurs notify the law enforcement agency having jurisdiction and the insurance carrier immediately D Give a full description and a complete set of serial and identification numbers to the investigating officer and insurance carrier D If available provide the investigating officer with photographs of the actual machine manu facturers liter...

Page 27: ...43514600 Discharge pipe 1 2 43510240 Lid 1 3 52117108 Lock nut M10 DIN985 4 4 03510300 Chain 600 1 5 94612082 Draw spring 26x2 6 106 1 6 43340769 Fingernut 1 7 43511670 Safety bolt M16x35 1 8 52840295 Cotter pin 5x24 DIN1481 3 9 43340751 Reel 2 10 52117082 Lock nut M8 DIN985 1 11 43511650 Safety screw M10x50 2 12 52200334 Washer M8 DIN440 1 ...

Page 28: ...8 CH140 L Chipper 1 2 2 4 2 1 2 2 2 3 3 9 10 11 12 13 17 16 19 20 21 24 25 26 27 31 32 48 49 50 51 3 11 11 11 11 9 8 30 10 60 18 25 14 15 22 15 22 56 56 1 56 2 56 3 56 4 15 12 47 4 5 6 7 15 22 23 28 29 33 34 35 ...

Page 29: ...62916 Screw M16x60 DIN933 1 13 52110079 Nut M16 DIN934 1 14 43510420 Shaft 1 15 43341254 Drawbar 1 16 43511630 Screw M12x50 2 17 33345150 Upper housing 1 18 52062031 Screw M12x40 DIN933 2 19 43340546 Screw 1 20 33341009 Vertical anvil 1 21 33340993 Horizontal anvil 1 22 40293797 Sleeve 2 23 52842150 Ring pin 10x45 2 24 43291103 Anvil adjuster 2 25 52110053 Nut M12 DIN934 8 26 52062106 Screw M16x30...

Page 30: ...0 CH140 L Chipper 1 2 2 4 2 1 2 2 2 3 3 9 10 11 12 13 17 16 19 20 21 24 25 26 27 31 32 48 49 50 51 3 11 11 11 11 9 8 30 10 60 18 25 14 15 22 15 22 56 56 1 56 2 56 3 56 4 15 12 47 4 5 6 7 15 22 23 28 29 33 34 35 ...

Page 31: ... Locking pin 1 48 52842143 Cotter pin 5x105 1 49 43511660 Safety screw M16x240 1 50 52117165 Lock nut M16 DIN985 1 51 43341270 Mounting plate 2 52 53 54 55 56 43513140 Extension plate mounting 1 56 1 43512490 Extension plate 1 56 2 52062023 Screw M12x30 DIN933 1 56 3 52200508 washer M12 DIN440 1 56 4 52117124 Lock nut M12 DIN985 1 57 58 59 60 43511630 Safety screw M12x50 2 61 ...

Page 32: ... 2 54512371 Tightener sleeve complete 1 2 1 Shaft nut 1 2 2 Lock plate 1 2 3 Tightener sleeve 1 3 43513360 Spacer ring D90x12 7 1 4 54512363 Bearing 1 5 54513590 Bearing housing 1 5 1 52401015 Grease nipple 1 8 1 5 2 Screw M10x50 DIN931 10 9 2 6 43513350 Spacer ring D90x5 4 1 7 52334232 Seal Order no including four pieces 1 ...

Page 33: ...Description Remarks Qty 1 52334232 Seal Order no including four pieces 1 2 54512371 Tightener sleeve complete 1 2 1 Shaft nut 1 2 2 Lock plate 1 2 3 Tightener sleeve 1 3 54512363 Bearing 1 4 54513590 Bearing housing 1 4 1 52401015 Grease nipple 1 8 1 4 2 Screw M10x50 DIN931 10 9 2 ...

Page 34: ...arks Qty 1 03342151 Feed chute 1 2 43340876 Flap complete Including parts 3 4 5 6 7 1 3 43340884 Flap 1 4 43340900 Flap rubber 1 5 43340918 Support 2 6 52832094 Pop rivet 4 8x15 14 7 52200011 Washer M5 DIN126 4 8 52060399 Bolt M8x80 DIN931 2 9 52117082 Nut M8 DIN985 2 ...

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Page 37: ...te your machine without reading the operators manual If the operators manual was lost a new manual can be obtained from importer write address below or call 607 589 6160 NORTHEAST IMPLEMENT CORP 476 Halsey valley Road SPENCER NEW YORK 14883 FARMI Forest Ahmolantie 6 FIN 74 510 PELTOSALMI FINLAND misuse of the product inadequate maintenance or modifications of the product The warranty is effective ...

Page 38: ...___ Dealer Dealer s address Dealer s tel Product Serial number Date of delivery ____ ____ 20____ Dealer Dealer s address Customer s tel Product Serial number Return to the manufacturer Customer Customer s address Dealer s tel Notes ...

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