Farmet DUOLENT DX 460 PS Operating Manual Download Page 1

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DUOLENT

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Edition:

Effective from:

01.11.2017

FARMET a.s.
Jiřinková 276
552 03 Česká Skalice, CZ

phone: +420 491 450 111
fax: +420 491 450 136
GSM: +420 774 715 738

IČ: 46504931
DIĆ: CZ46504931

www.farmet.cz
e-mail: [email protected]

OPERATING MANUAL

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Summary of Contents for DUOLENT DX 460 PS

Page 1: ...from 01 11 2017 FARMET a s Jiřinková 276 552 03 Česká Skalice CZ phone 420 491 450 111 fax 420 491 450 136 GSM 420 774 715 738 IČ 46504931 DIĆ CZ46504931 www farmet cz e mail farmet farmet cz OPERATING MANUAL D DU UO OL LE EN NT T D DX X 4 46 60 0 P PS S D DX X 6 60 00 0 P PS S D DX X 8 80 00 0 P PS S ...

Page 2: ...2 37 Prepared by Technical Department Farmet a s on 11 10 2018 changes reserved ...

Page 3: ...hine Characteristics This machine serial number must be stated whenever ordering spare parts for possible repairs The production label is located on the frame Use only spare parts for these machines according to the Spare parts catalogue officially issued by the manufacturer Farmet a s Česka Skalice POSSIBILITIES OF USE OF YOUR MACHINE The cultivator DUOLENT is designed for cultivation of all type...

Page 4: ...PREFACE 4 37 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE ...

Page 5: ... THE CUSTOMER 19 8 COMMISSIONING 20 8 1 Agregation to a tractor 21 8 2 Hydraulics connection 22 8 3 Folding and unfolding of the machine 23 9 MACHINE TRANSPORT ON ROADS 26 10 MACHINE ADJUSTMENT 27 10 1 Adjusting the working depth of the machine 27 10 2 Machine adjustment using tractoŕs TPS arms 28 10 3 Setting the leveling discs 29 10 4 Share securing 30 11 MACHINE MAINTENANCE AND REPAIRS 31 12 MA...

Page 6: ...PREFACE 6 37 ...

Page 7: ...e of use exceeding the determined purpose is forbidden Machine operation is performed by one person the tractor operator Machine operator must not use the machine in a different way especially Transport of persons and animals on the machine structure Transport of burdens on the machine structure Aggregation of the machine with another towing equipment than stated in Chapter 8 1 ...

Page 8: ... 7 5 mph Maximum transport speed 25 km h 15 5 mph Maximum slope grade 6 Tyre dimensions transport 19 0 45 17 14PR Tyre pressure 400 kPa 58 Psi Machine weight 4 450 kg 9 811 lb 5 820 kg 12 831 lb 6 540 kg 14 418 lb Recommended towing means the real towing force may significantly vary according to the processing depth soil conditions land slope working body wear and adjustment 1 2 Safety statement T...

Page 9: ...ine may only be performed by a person Authorised by the operator Educated in the machinery field with knowledge of repairs of similar machines Demonstrably familiarised with safety regulations for work with the machine During a repair of a machine connected to a tractor it must own a driver s licence of the corresponding category Machine operator must secure the safety of other persons when workin...

Page 10: ...ing the machine If the operator must use medicines prescribed by a physician or uses freely sold medicines he must be informed by a physician whether he is capable of responsible and safe operation of the machine under these circumstances Protective tools For operation and maintenance use tight clothes protective gloves and goggles against dust and sharp parts of the machine 10 37 ...

Page 11: ... of the machine is stated on the production label The dimensions of the transported machine including the transport means must comply with the valid regulations for road traffic decrees laws The transported machine must be always fastened to the transport means so that its spontaneous loosening could not happen The carrier is responsible for damage caused by the loosening of incorrectly or insuffi...

Page 12: ...hine must have their load capacity at least identical with the weight of the handled machine Machine fastening for handling may only be performed in places designed for that and marked with self adhesive labels showing the chain symbol After fastening suspending at designated points it is forbidden to move in the space of possible reach of the handled machine ...

Page 13: ...y regulations for machine operation during use P 1 H When connecting or disconnecting do not step between the tractor and the machine also do not enter this space if the tractor and the machine are not at rest and the engine is not turned off P 2 H Stay out of reach of the drawn up machine P 4 H Stay outside the reach of the tractor agricultural machine set if the tractor engine is in operation P ...

Page 14: ...stay outside their reach P 50 H Secure the machine against unwanted movement by positioning on its working bodies shares P 52 H Do not approach the rotary parts of the machine if these are not at rest i e they do not turn P 53 H It is strictly folding and unfolding the side frames on slopes or inclined surfaces P 100 H The shown positions of the lever and the function of the hydraulic spherical va...

Page 15: ...WORK SAFETY LABELS Fig 1 Location of safety labels on the machine 15 37 ...

Page 16: ...e frames There are two rows of shares with automatic spring protection located on the central frame and on the side frames There is a row of rectifying discs that level out the soil There are rollers in the rear that compact the loosened soil 6 1 Working parts of the machine 1 Tow bar with a suspension bar 6 Roller for soil compaction 2 Copy wheel 7 Transport axle 3 Front shares row 8 Central fram...

Page 17: ... first tested and adjusted under factual conditions 1 Roller frame 4 Front leveller blades 2 Roller cleaner 5 Bolts for adjusting leveller blades 3 Roller Possibilities for setting front leveller blades 1 Front leveller blades located in front of the roller wheels throw clods directly under the wheels that crush them 2 Front leveller blades located between the roller wheels throw soil inside the w...

Page 18: ...central roller with the axle 5 Hydraulic cylinder side Rubber tyred roller 6 Hydraulic cylinder folding side frames 7 Hydraulic closing valve 8 Safety valve 9 Hydraulic cylinder control of axle Parts of the hydraulic system of the machine which are under pressure are forbidden to disassemble Hydraulic oil that penetrates the skin under high pressure causes severe injuries In case of injury seek a ...

Page 19: ...of the producer best in cooperation with the expert servicing technician determined by the producer The operator must secure a functional test of all assembled parts after the completion of the machine assembly The operator must secure that the handling of the machine using lifting equipment during its assembly is in accordance with chapter 4 ...

Page 20: ...rmed on a flat and hardened surface When working on slopes observe the lowest slope grade of the set TRACTOR MACHINE Before starting the tractor motor check whether no person or animal is in the working space of the set and push the warning sound signal The operator is responsible for the safety and all damage caused by the operation of the tractor and the connected machine The operator is obliged...

Page 21: ...uirement for the tractor s TPS Spacing of the lower suspension joints measured at the joint axes 1010 1 5 mm 39 76 in possible to set also 910 1 5 mm ø of the hole of the lower suspension joints for the machine suspension pivots 37 5 mm 1 476 in Requirement for the tractor s hydraulic system Side frame folding circuit Circuit pressure 200bar 2900 Psi 2 pcs of quick coupler sockets ISO 12 5 Circuit...

Page 22: ... couplers of the machine to the hydraulic circuits of the tractor so that the folding of the side frames RED CIRCUIT is on one control circuit axle lifting YELLOW CIRCUIT on the other control circuit and the separate axle control GREEN CIRCUIT on the third control circuit Red Circuit 1 tape for folding side frames into the transport position 2 tapes for unfolding side frames into the working posit...

Page 23: ...lid surfaces or laterally to the slope with the fully open control unit Only perform folding or unfolding with a machine that is lifted on the axle and the side rubber tyres of the rollers are recessed i e their piston rods are retracted Remove stuck soil from folding points soil may impair function and cause damage to the mechanics During folding or unfolding check the side frames and have them c...

Page 24: ...COMMISSIONING Procedure for folding the machine Position of valves Pressure in the hose 1 green 2 red 3 yellow 4 24 37 ...

Page 25: ...COMMISSIONING Procedure for unfolding the machine Position of valves Pressure in the hose 1 2 red 3 yellow 4 green 25 37 ...

Page 26: ...e of the axle load The driving properties of the set also change depending on the terrain nature adapt the manner of driving to these conditions The operator is obliged to present the machine certificate of roadworthiness as needed according to the valid regulations for road traffic decree law only in the Czech Republic The operator is obliged to secure sufficient outlook during reversing from his...

Page 27: ...processing depth is executed on lifted machine through adding or removing of distance washers on hydraulic cylinders The same number of washers must be set on all piston rods The table shows the individual working positions and number of washers needed to achieve the required machine depth Specified working depths at individual positions are only for information They may vary according to particul...

Page 28: ...s 5 Setting the depth of the rollers Machine adjustment on the bar to lower hitch 1 Setting the depth of the tracing wheels 2 Machine frame on the plane same depth in all rows 3 Setting the depth of the tow bar 5 Setting the depth of the rollers The table provides information about the individual operating positions and the number of washers required to achieve a horizontal plane of the machine i ...

Page 29: ... discs will provide the perfect levelling and overlapping with soft soil along the entire width of the working coverage Too shallow disc setting leaves lines after the rear ploughshares too deep disc setting creates traces of accumulated soil after the machine Check the correct disc setting during work the setting may differ according to the soil conditions and disc wear and tear 29 37 ...

Page 30: ...pivot of the securing tighten as needed Regularly check the nut tightening of the securing rod 1 Upper pivot 2 Lower pivot 3 Safety back stop 4 Lower hardened case 5 Upper hardened case SHARES Shares nomenclature Pos Title Pos Title 1 Lower share SK 5 Top right share with deflector 2 Lower share MULTICARBIDE 6 Top left share with deflector 3 Top right share 7 Left wing 4 Top left share 8 Right win...

Page 31: ... bearings observe caution to prevent their damage When working on a lifted machine use suitable support equipment supported at marked points or at points suitable for that During adjustment cleaning maintenance and repair of the machine you must secure those parts of the machine that could endanger the operator by falling or another movement For catching the machine during handling using lifting e...

Page 32: ...ked lubrication points and properly lubricate them according to the lubrication plan Store the machine in the position with folded frames in the transport position Store the machine on the axle and the storage leg secure the machine against spontaneous movement using scotches or another suitable tool When storing lower the machine into the lower position using hydraulics The machine shall not be s...

Page 33: ...33 37 MACHINE LUBRICATION SCHEDULE 13 MACHINE LUBRICATION SCHEDULE The machine is completely maintenance free when it comes to lubrication Therefore it is not necessary to lubricate the machine ...

Page 34: ...34 37 ENVIROMENTAL PROTECTION 14 ENVIROMENTAL PROTECTION Handle oils and greases according to valid waste laws and regulations ...

Page 35: ...ing machine disposal that steel parts and parts in which hydraulic oil or lubricating grease moves are differentiated Steel parts must be cut by the operator while observing safety regulations and handed over to the secondary raw material collection point He must proceed with other parts according to valid laws about waste ...

Page 36: ...ne and while fulfilling the conditions stated in the operating manual 3 The warranty does not apply to wearable spare parts i e regular mechanical wear and tear of replaceable parts of the working sections shares edges etc 4 The warranty does not apply to indirect consequences of possible damage such as service life decrease etc 5 The warranty is bound to the machine and is not void upon an owner ...

Page 37: ...SERVICING AND WARRANTY CONDITIONS 37 37 ...

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