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F&J 75 LPM DF Series, Technical Manual

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F&J 75 LPM DF Series Technical Manual Download Page 1

Rev.:  04 November 2013 
F:\MARKETING\TECHNICAL MANUALS\Air Samplers\DF Battery TECH MANUALS\DF-75 LPM SERIES.doc 

 
 
 
 
 
 
 

F&J SPECIALTY PRODUCTS, INC

. 

The Nucleus of Quality Air Monitoring Programs

 

 

EMERGENCY RESPONSE AIR SAMPLING 

SYSTEM   

 

Digital Flowmeter Technology 75 LPM DF Series 

 
 

 
 
 
 
 
 
 
 

TECHNICAL MANUAL 

 
 
 
 

 

DF-75L-Li 

DF-75L-AC 

 

 

 
 

Summary of Contents for 75 LPM DF Series

Page 1: ...Air Samplers DF Battery TECH MANUALS DF 75 LPM SERIES doc F J SPECIALTY PRODUCTS INC The Nucleus of Quality Air Monitoring Programs EMERGENCY RESPONSE AIR SAMPLING SYSTEM Digital Flowmeter Technology 75 LPM DF Series TECHNICAL MANUAL DF 75L Li DF 75L AC ...

Page 2: ...rence T and P Low Voltage Limiting System Description 22 Calibration Instructions 23 25 Maintenance Instructions 26 Spare Parts List 27 28 Electrical Wiring Diagrams 29 30 Warranty Information and Limitation of Liability 31 Service Information 32 Contact Information 33 Copyright 2005 F J SPECIALTY PRODUCTS INC This operator manual and information contained herein is proprietary to F J SPECIALTY PR...

Page 3: ...is not available The automatic flow control feature with the F J Digital Flowmeter technology provides maximum flexibility for emergency response sampling responsibilities The set flowrate is maintained automatically in case of dust loading and does not require operator attention Typical flow range is 30 75 SLPM 1 1 2 6 SCFM Rev 20 May 2008 NOTABLE FEATURES State of the Art Electronics Operating M...

Page 4: ...l Weight 15 3 lbs 7 kg Dimensions 8 9 12 20 23 30 cm Display Bright LED 6 character 1 2 cm H Elapsed Time DD HH MM up to 168 hours Flow Control Adjustable from keypad between 30 75 LPM Flow Accuracy 4 0 of Full Scale Factory Settable Reference T and P Classical STP 0ºC 1 ATM Normal T and P 20ºC 1 ATM Modified Normal T and P 70ºF 1 ATM Standard Ambient T and P 25ºC 1 ATM OPTIONS Data Storage Device...

Page 5: ...ce applications when line power is not available The unit may be operated from solar power or wind power source through either the AC input or DC input The automatic flow control feature with the F J Digital Flowmeter technology provides maximum flexibility for emergency response sampling responsibilities The set flowrate is maintained automatically in case of dust loading and does not require ope...

Page 6: ...aracter 1 2 cm H Elapsed Time DD HH MM up to 168 hours Flow Control Adjustable from keypad between 30 75 LPM Flow Accuracy 4 0 of Full Scale Factory Settable Reference T and P Classical STP 0ºC 1 ATM Normal T and P 20ºC 1 ATM Modified Normal T and P 70ºF 1 ATM Standard Ambient T and P 25ºC 1 ATM OPTIONS Data Storage Device P N 232FCDSD 1 GB Secure Digital Card P N 372239 Flash card Reader P N SDDR...

Page 7: ...the user or maintenance personnel to proceed with caution When you see this symbol be aware that personal injury or property damage is possible The hazard is explained in text following the symbol Read this information carefully before proceedings The following is an explanation of the two 2 different types of hazards Severe personal injury or death can occur if hazard is ignored Minor injury or p...

Page 8: ...ler into the local line power using the power cord provided after confirmation of line power compatibility in step 3 above If a local style plug is required install the plug in accordance with local electrical code prior to proceeding Plug the unit into a grounded receptacle NOTE F J recommends that the Air Sampler is operated to the point of discharge followed by a complete charge on a once per m...

Page 9: ...he 75 LPM DF Battery Series air samplers have all the operational components conveniently accessible to the user Model DF 75L AC and DF 75L Li air sampler s pertinent components are illustrated below in Figure 1 through Figure 3 Battery Capacity Indicator External DC Power Input AC Receptacle RS 232 Port Figure 2 Figure 1 DF 75L AC and DF 75L Li Figure 3 DF 75L Li and DF 75L AC Rear View ...

Page 10: ...LOW MEASUREMENT Flow is indicated on the LED display when the UNITS green LED is in the FLOW position on the DFM Various flowmeter ranges and flow measurement units are selectable at the time of purchase since they are set at the factory DIGITAL FLOWMETER CALIBRATION The Digital Flowmeter calibration accuracy should be verified on a once per year frequency absent any suspected or observed damage t...

Page 11: ... air sampler Through the DFM the operator activates the features of the instrument as well as monitor the flow parameters The keypad for the DFM series of air samplers has the following features 1 Four keypad buttons 2 6 character LED display of 0 5 inch 1 2 cm height 3 Label indicating the engineering units for the flow represented by the digits displayed by the LED These engineering units are fa...

Page 12: ...not automatically reset to zero when the air sampler is started This feature allows the operator to temporarily suspend sampling for maintenance to implement a different set up or to enable different features Note In Time display mode the RESET button zeros the elapsed time In Total Volume display mode the RESET button zeros total volume UNITS The UNITS button is located on the right side of the D...

Page 13: ... The SET button is utilized to set enable or disable one or more of the available features listed below Automatic Shut Off on time Automatic Shut Off on volume Activation of Flow Control Selection of Data Frequency Selection of Actual or Standard Flow Engineering Units The engineering units for flow and volume are listed on the label above the LED display The engineering units selectable by the us...

Page 14: ...up to 99999 or in x xxxEyyy format for larger numbers This format ensures the possible best resolution even for large values Ambient flow has an a as prefix ccccccccc corrected flow same format as for the ambient flow but it has an S prefix uuuuu Engineering Unit for flow SCFM SLPM sccm or SCMH or aCFM aLPM accm or aCMH if ambient flow is selected optional values for Totalizer model vvvvvvvvv Tota...

Page 15: ...mm Hg NOTE F J does not recommend the installation of the Actual Flow options for sampling activities of more than 8 hours in duration or if sample volumes or resultant data are to be compared between different plant locations throughout the state or country Re calibration Frequency The Digital Flowmeter calibration accuracy should be verified on a once per year frequency absent any suspected or o...

Page 16: ...Press the SET button to move to the hours set up screen Press the UNITS button to increase the hours value or the RESET button to decrease the hours value NOTE If the hours value has changed pressing the SET button allows the customer to go back to the minutes setup screen 3 Press the SET button to move to the next feature Automatic Shut Off on Volume Feature OFFV Y or N appears on the display You...

Page 17: ...Frequency Feature SIO 1S 1m 6m or 1hr appears on the display Press the UNITS or RESET button to change the frequency at which data is to be sent to a data storage device Press the SET button to advance to the next feature Selection of Actual or Standard Flow Feature Act F Y or N appears in the display Press the UNITS or RESET button to change this value Selecting a Y provides Actual Flow readings ...

Page 18: ...osition 4 If the motor is not running press the RESET button to start the sample event Temporary Suspension of an Air Sample Event 1 Ensure that the UNITS LED is in the Flow position then PRESS the RESET button to shut off the pump motor The accumulated elapsed time and accumulated volume up to the time of suspension is saved and viewable by the operator Note Elapsed time is not counted when the p...

Page 19: ...ssis Extra filter holders may be purchased separately F J plastic filter holders available for the Low Volume Series Air Sampler are listed below MODEL DESCRIPTION FJ 05P Open face plastic combination 2 0 particulate F J Model B charcoal cartridge 3 8 FPT FJ 21P Open face plastic combination 2 0 particulate F J Model C charcoal cartridge 3 8 FPT FJ 35P Open face plastic combination 47 mm particula...

Page 20: ...sensor measures the differential pressure across the flow sensor The total system accuracy of the digital flowmeter air sampler flow sensor and the differential sensor electronics is accurate to 4 The electronic differential pressure sensor offset value is automatically calibrated once per minute to eliminate sensor drift problems Once per minute the electronic value correlating to a differential ...

Page 21: ...sphere pressure is the default reference pressure The equation utilized to correct the flow at field conditions to a reference T and P is as follows Flow REF Flow Actual T REF P ACTUAL T ACT 29 92 Hg 760mm Hg Reference temperature options that are factory settable are 0ºC 20ºC 70ºF and 25ºC Definitions of different reference T and P conditions Classical STP 0Cº 1 Atm Normal T and P 20ºC 1 Atm Modi...

Page 22: ...fe and increases the number of charging cycles This low voltage limiting circuitry is factory preset Once the battery voltage reaches the factory preset level the instrument will shut down and go into a safe mode An operator will still be able to retrieve the elapsed time and accumulated volume data to the time of shut down The operating time on a single charge cycle will primarily depend on the m...

Page 23: ...alibration verification procedure involves the comparison of the flow value displayed on the Digital Flowmeter Air Samplers to the flow value displayed on the reference calibrator The filter media to be utilized during sampling should also be utilized during the calibration process F J recommends the utilization of either its CD 812 1 110VAC or CD 812E 1 230VAC 1 accuracy Digital Airflow Calibrato...

Page 24: ...y the same engineering units that the air sampler is reading CFM or LPM Confirm that the filter paper is installed and that there isn t air leakage in the system 3 Start the air sampler and adjust to sample at or near maximum flow Allow the flow to stabilize prior to documenting the comparison of flows This stabilization period may take three to four minutes Allow both the calibrator and the air s...

Page 25: ..._____________ ____________ _________ Flow Rate 4 ______________ _________________ ____________ _________ Record reference values 2 and Air Sampler values 1 in same units Deviation 3 Reference Calibrator Value 2 Air Sampler value 1 of Deviation Full Scale 3 100 Full Scale Accuracy Value Digital Flow Meter Low Volume Series Acceptable Deviation 4 0 of Full Scale Full Scale Accuracy Value for various...

Page 26: ...e instrument 5 Disconnect all the electric and sensor connections to the DFM and Battery Gauge Indicator Refer to the spare parts list and electrical diagram on the following pages These connections are for the following Pump Motor 12VDC RS232 to optional Datalogger Temperature Sensor Differential Pressure Sensors Battery Gauge Indicator 6 Set the front plate with DFM aside 7 Remove the 2 two scre...

Page 27: ... 60Hz 220 240VAC 50 60Hz LIP 18650 Lithium ion Battery 15 6 Ah LIP 18650 F3AMP Fuse 3 Amp F3AMP 310005 12 VDC Motor 60 Watts 310005 310006 18 VDC Motor 60 Watts 310006 AN37105 AC Power Cord AN37106 CEINF AC Socket Line Filter CEINF LVDFMVHCV 2 Digital Flowmeter 60 Watt LVDFMVHCV 2 BATCHGG4 Battery Charger Circuit BATCHGG4 BATIND3 Battery Gauge Indicator BATIND3 GTPS107 Power Supply 20V 4 5A GTPS10...

Page 28: ...838 Intake Port Hose Barb ELECTRICAL PARTS Part Number Description Part Number 110 120VAC 50 60Hz 220 240VAC 50 60Hz F3AMP Fuse 3 Amp F3AMP 310005 12 VDC Motor 60 Watts 310005 310006 18 VDC Motor 60 Watts 310006 AN37105 AC Power Cord AN37106 CEINF AC Socket Line Filter CEINF LVDFMFVHCV 2 Digital Flowmeter 15 115 LPM LVDFMFVHCV 2 GTPS108 Power Supply 12V 6 6A GTPS107 OPTIONS Part Number Description...

Page 29: ...F MARKETING TECHNICAL MANUALS Air Samplers DF Battery TECH MANUALS DF 75 LPM SERIES doc Tel 352 680 1177 Fax 352 680 1454 Email fandj fjspecialty com 29 ELECTRICAL WIRING DIAGRAM for DF 75L Li ...

Page 30: ...F MARKETING TECHNICAL MANUALS Air Samplers DF Battery TECH MANUALS DF 75 LPM SERIES doc Tel 352 680 1177 Fax 352 680 1454 Email fandj fjspecialty com 30 ELECTRICAL WIRING DIAGRAM for DF 75L AC ...

Page 31: ...e effective only if installation use and maintenance is in accordance with Seller s instructions and written notice of a defect is received by the Seller within the period herein provided Seller shall have no warranty obligations with respect to any failures of the equipment which are the result of accident abuse misapplication extreme power surge or extreme electromagnetic field Disclaimer of War...

Page 32: ...o expedite service and repairs have your Business Name and or Customer Number handy Please ensure that all products returned to F J contain no hazardous materials Any obviously contaminated product received will be returned to the customer All products scheduled for service must be received within 30 days of the RMA number issuance date Unauthorized products will be returned to the customer TECHNI...

Page 33: ... 75 LPM SERIES doc Tel 352 680 1177 Fax 352 680 1454 Email fandj fjspecialty com 33 Fast Friendly Customer Service Ordering by phone 352 680 1177 680 1178 Ordering by Fax 352 680 1454 For your convenience MasterCard Visa American Express Technical Assistance 352 680 1177 ...

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