Falcon UNINTERRUPTIBLE POWER SUPPLY MODELS SG2K-1T Battery Replacement Manual Download Page 6

18. 

Verify the UPS chassis orientation has not moved since reinstalling the batteries. 

19.

Reconnect the Red (+15) wire to the + (red) terminal on BATT 1 as shown.

20.

Reconnect one end of the 1st Black jumper wire to the - (black) terminal of BATT 1 
and reconnect the second end of the 1st jumper to the + (red) terminal of BATT 2 
as shown.

21.

Reconnect one end of the 2nd Black jumper wire to the - (black) terminal of BATT 2
and reconnect the second end of the 2nd jumper to the + (red) terminal of BATT 3 
as shown above.

22.

Reconnect one end of the 3rd Black jumper wire to the - (black) terminal of BATT 3 
and reconnect the second end of the 3rd jumper to the + (red) terminal of BATT 4 
as shown above. CAUTION: Move this jumper wire to under the sheet metal lip to 
prevent the top cover from shorting the jumper when reinstalled. 

23.

Reconnect one end of the 4th Black jumper wire to the - (black) terminal of BATT 4 
and reconnect the second end of the 4th jumper to the + (red) terminal of BATT 5 
as shown above.

24.

Reconnect one end of the 5th Black jumper wire to the - (black) terminal of BATT 5 
and reconnect the second end of the 5th jumper to the + (red) terminal of BATT 6 
as shown above.

25.

Using a DC Volt Meter touch the red lead of the meter on the + (red) BATT1 
terminal and touch the black meter lead to the - (black) BATT 6 terminal. The meter
should read +72-81Vdc if the batteries are connected correctly. If the voltage 
reading is 0Vdc, less than 65Vdc. check all battery wiring connections This voltage 
must read +72-81Vdc before performing the next step.

Battery Connection Diagram

5

BATT 1

BATT 2

BATT 3

BATT 4

BATT 5

BATT 6

Move this jumper wire to under the

sheet metal lip to prevent the top

cover from shorting the jumper

when reinstalled.

Summary of Contents for UNINTERRUPTIBLE POWER SUPPLY MODELS SG2K-1T

Page 1: ...ademarks are the property of their respective owners The information stated in this document is subject to change without notice 2005 05 05 Falcon Falcon Electric and UPS Plus logos are registered trademarks of Falcon Electric Inc FALCONElectric Inc 5116 Azusa Canyon Rd Irwindale California 91706 626 962 7770 Fax 626 962 7720 Email sales falconups com ...

Page 2: ...tains sealed maintenance free batteries VRLA When situated in a typical office environment with the proper charging and limited cycling the batteries can last many years In home office or computer room environments the batteries should be replaced every three to five years In critical applications replace the batteries every two years When replacing the UPS batteries use the same number and type o...

Page 3: ...ARE HANDLING AND RECYCLING OF SEALED LEAD ACID BATTERIES LIMITATION OF LIABILITY FALCON ELECTRIC INC ASSUMES NO LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL LOSS OR DAMAGE DUE TO THE THIRD PARTY SERVICING OR REPLACEMENT OF BATTERIES IN FALCON PRODUCTS INCLUDING BUT NOT LIMITED TO LIABILITY FOR INJURY LOSS OF LIFE PROPERTY DAMAGE LOSS OF USE LOSS OF DATA LOSS OF TIME INCONVENIENCE OR COMMERCIAL LOSS O...

Page 4: ...so the left side of the UPS is facing you 6 Remove the two screws securing the UPS top cover to the side of the UPS chassis 7 Carefully slide the top cover off toward the rear panel direction Take care to ensure the top cover does not short on any of the internal UPS electronics when removing Screw 1 securing the top cover to the rear panel Screw 2 securing the top cover to the rear panel UPS Batt...

Page 5: ...black and BATT4 red 14 Remove the black jumper from BATT4 black and BATT5 red 15 Remove the black jumper from BATT5 black and BATT6 red 16 Note the position of the six batteries and remove them from the chassis See the battery connection diagram below WHEN REMOVING AND INSTALLING THE NEW BATTERIES EXTREME CARE MUST BE USED NOT TO SHORT METAL CHASSIS PARTS ACROSS THE BATTERY TERMINALS AND NOT TO SH...

Page 6: ... cover from shorting the jumper when reinstalled 23 Reconnect one end of the 4th Black jumper wire to the black terminal of BATT 4 and reconnect the second end of the 4th jumper to the red terminal of BATT 5 as shown above 24 Reconnect one end of the 5th Black jumper wire to the black terminal of BATT 5 and reconnect the second end of the 5th jumper to the red terminal of BATT 6 as shown above 25 ...

Page 7: ...ten 34 Tighten the four screws securing the right side of the two battery hold down brackets 35 Perform a last visual inspection Check all wiring and connections Make sure no wiring will be pinched or shorted when the UPS top cover is reinstalled 36 Set the UPS in an upright position 37 Position the top cover so the open side slides over the rear of the UPS and continue to slide it forward until t...

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