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G2102 FORCED  
CONVECTION OVEN RANGE 
G2112 FORCED  
CONVECTION OVEN (May 2010)  

INSTALLATION and SERVICING INSTRUCTIONS 

These appliances must be installed and serviced by a competent person as stipulated by the Gas Safety 
(Installation & Use) Regulations. 
 
IMPORTANT 

The installer must ensure that the installation of the appliance is in conformity with these instructions and National 
Regulations in force at the time of installation. Particular attention MUST be paid to – 
 

BS7671 I.E.E. Wiring Regulations 

 

 

Electricity At Work Regulations 

Gas Safety (Installation & Use) Regulations 

 

Health And Safety At Work etc. Act 

Local and National Building Regulations 

 

Fire Precautions Act 

Detailed recommendations are contained in Institute of Gas Engineers published documents : 
IGE/ UP/ 1, IGE/ UP/ 2 
BS6173 and BS5440 
 

The appliances have been CE-marked on the basis of compliance with the Gas Appliance Directive, EMC and Low 
Voltage Directive for the Countries, Gas Types, Gas Pressures and voltages as stated on the Data Plate. 

WARNING - TO PREVENT SHOCKS, ALL APPLIANCE MUST BE EARTHED 

On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference during 
servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of 
the operation and cleaning of the appliance.  
 

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING 
THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED 
FOR A SERVICE CALL. 
 
PREVENTATIVE MAINTENANCE CONTRACT 

In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be 
arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A 
quotation will be given upon request to the contact numbers below. 
 

WEEE Directive Registration No. WEE/DC0059TT/PRO 
At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a 
licensed waste handler. 
Units are designed to be dismantled easily and recycling of all material is encouraged 
whenever practicable. 

 

Falcon Foodservice Equipment

 

Head Office and Works 
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland. 
Serviceline 

PHONE : 01438 363 000  

 
 
 

T100732 Ref.5 

Summary of Contents for G2102

Page 1: ... MUST BE EARTHED On completion of the installation these instructions should be left with the Engineer in Charge for reference during servicing Further to this The Users Instructions should be handed over to the User having had a demonstration of the operation and cleaning of the appliance IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE ...

Page 2: ... Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unblocking of fryer filter systems due to cus...

Page 3: ...recommended that it be positioned at the RH end to provide unrestricted access for servicing the controls etc Furthermore if installed in a suite either central or adjacent to a wall with a boxed in void at the rear it is vitally important that the void be adequately ventilated to ensure a supply of air to the motor cooling fan at the rear of the oven Important Care must be taken not to disturb th...

Page 4: ...ested for gas soundness and purged as specified in IGE UP 1 Note The G2102 open top range is supplied complete with the necessary pipework for linking oven and open top burner sections The governor necessary for open top burners is incorporated in this pipework for Natural Gas operation and an extra governor must not be fitted to any of these appliances 1 5 ELECTRICAL SUPPLY The oven is equipped w...

Page 5: ...ving burner grille below oven doors The rear bolts are accessible via openings in outer back panel Do not raise unit more than is absolutely necessary to effect levelling d Connect to gas supply and test for gas soundness using soap solution or leak detection fluid e Connect to electrical supply ensuring flexible cord does not make contact with flue or other hot areas The wires of flexible cord mu...

Page 6: ...ven doors Remove control panel and grille base fixings c Lift top unit onto lower unit taking care not to damage upturned flange at rear of lower unit Align back edge of top unit carefully against back flange d Secure top unit to lower unit using M6 x 50mm fixings provided Two at base front corners and two at rear through rectangular openings in lower corners of outer back panel e Fit pipework sup...

Page 7: ...een removed It is necessary for gas pressure to be checked before the unit is commissioned A suitable pressure gauge must be connected to pressure test point s as follows 2 5 1 Open Top Burners where applicable Pull gas tap knobs off and remove control panel to access test point Refer to Section 1 9 for pressure settings Three burners should be operating on full flame when setting burner operating...

Page 8: ...veral times 2 5 4 Multifunctional Control Description Access to control is gained upon withdrawal of control panel Refer to Section 3 2 1 This is a two stage multifunctional control which contains a number of features for effecting adjustments Refer to Figure 3 When supplied fitted in unit this component is factory set and should not require adjustment The following adjusters are available a Two t...

Page 9: ...ce versa 13 Turn 1 STEP ADJ screw anti clockwise no more than a quarter turn If necessary re adjust REG ADJ screw to restore gas pressure to 15mbar 14 Extinguish burner by turning thermostat knob OFF 15 Re light burner by turning thermostat knob to FULL while observing pressure gauge Pressure should initially be 5 mbar pausing for a brief period at this pressure before rising to full pressure of 1...

Page 10: ...d The location of gas isolating cock and electrical supply switch should be made known to user and the procedure for that operation in an emergency demonstrated SECTION 3 SERVICING and CONVERSION Important BEFORE ATTEMPTING ANY SERVICING ENSURE THAT THE ISOLATING COCK AND MAIN ELECTRICAL SUPPLY ARE TURNED OFF AND THAT IT CANNOT BE INADVERTENTLY TURNED BACK ON Note WHEN REPLACING CONNECTIONS REFER ...

Page 11: ...s Remove fixings securing fixing bracket to oven wall Remove fixing securing control bracket to valve Replace in reverse order When fitting a replacement control valve transfer gas fittings and fixing bracket from old control to new Set adjustment of replacement valve as detailed in Sections 2 5 4 2 5 5 and 2 5 6 3 3 2 To Remove Open Top Gas Taps G2102 only Remove hob control panel and hob Refer t...

Page 12: ...order 3 7 REMOVAL and CLEANING of BURNERS 3 7 1 Oven Burner To Remove Withdraw oven control panel as detailed in Section 3 2 1 and remove burner chamber grille Remove pilot burner assembly as detailed in Section 3 6 From inside burner chamber release compression fitting nut on burner feed pipe Remove fixings securing main burner bracket to oven base frame Remove burner complete with mounting brack...

Page 13: ...es and any loose items Remove oven chamber back panel as detailed in Section 3 2 4 Remove fixings around fan back panel insert Remove nuts from studs around inner periphery and break seal around the edge Using two handles pull fan assembly forward onto base of oven Remove wires from fan motor terminals previously noting location of numbered wires and withdraw assembly clear of the oven Dismantle i...

Page 14: ...cally spring into position 3 19 TIMER Open oven control panel as detailed in Section 3 2 1 Remove push on connections at rear Pull off control knob and undo fixings holding timer to panel Replace in reverse order 3 20 OVEN FUSE Open oven control panel as detailed in Section 3 2 1 The fuse is located upon oven control panel side tray Lift off cover to replace fuse To replace fuse holder RH side pan...

Page 15: ...ering any spare parts always quote the appliance type and serial number This information will be found on the data plate attached to the side of the control compartment A short list of spare parts is included in the user manual ...

Page 16: ...G2112 2102 Wiring Diagram ...

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