Falcon G1808X Installation And Servicing Instructions Download Page 5

3.7 THERMOSTATS
The user thermostat is a Robertshaw RX model, snap

action electric control with a centre stemadjustment

of temperature up to 190

o

C.

The safety stat is an EGO model with interrupter with

a maximum fixed setting of 230

o

C. This interrupts the

thermocouple signal from pilot and will subsequently

shut down gas supply should user thermostat fail and

cause the oil to overheat.
Note
Manual intervention is required to reset the control in

event of a cut-out.
To Reset
Push button at control base when oil temperature

drops below 215

o

C.

3.7.1 Removal of Operating Thermostat
Isolate main gas supply and drain oil from pan.
Remove control knob from user thermostat and undo

fixing at either end of control panel. Pull panel forward

while easing bottomedge up slightly. Undo fixings

alongside user thermostat spindle and withdraw

thermostat. Follow thermostat phial lead to stuffing

box in pan front wall and undo small compression nut

which seals lead in position. Remove stuffing box nut

and withdraw thermostat phial. Undo thermostat

electrical connections prior to removal of thermostat.

Replace in reverse order.
3.7.2 Recalibration of User Thermostat
Remove knob from thermostat spindle taking care not

to rotate it in either direction. This would change the

setting. Steady spindle and rotate calibration screw

clockwise to decrease and anti-clockwise to increase

temperature. The approximate effect of a quarter turn

is 27

o

C. Replace control knob and allow unit to

operate until temperature has stabilised before

making a final check.
3.7.3 Checking the User Thermostat Calibration
Using a reliable thermometer immersed 25mm below

oil surface at pan centre, measure oil temperature

when a steady condition has been established.
3.7.4 Removal of Safety Thermostat
Isolate gas supply and drain oil frompan.

Undo fixings which secure safety stat to bracket.

Undo fixing which retains thermocouple capillary to

pan base and remove packing. Withdraw phial and

undo wires frominterrupter. Fit replacement stat

bracket and reposition parts in reverse order.

3.8 MULTIFUNCTIONAL GAS CONTROL
Unit is fitted with an SIT 820 Nova control

incorporating cock, governor, valve and flame failure

device.
Removal of the Multifunctional Control
Isolate main gas supply.
Disconnect thermocouple connection on MFC and

pull thermocouple clear. Undo thermopile

connections and withdraw. Undo main gas inlet and

outlet connections to MFC and withdraw control.

Replace in reverse order taking care when

reconnecting thermocouple. DO NOT overtighten as

this may cause damage, hand tight plus a quarter turn

is sufficient.

3.9 GOVERNOR
A governor is built in to multifunctional control. Refer

to Sections 1.9 and 3.8.

Summary of Contents for G1808X

Page 1: ...allation these instructions should be left with the Engineer in Charge for reference during servicing Further to this The Users Instructions should be handed over to the User having had a demonstratio...

Page 2: ...action system Placing the unit below a ventilated canopy is the most suitable arrangement 1 4 GAS SUPPLY The incoming service must be of sufficient size to supply full rate gas without excessive press...

Page 3: ...r from the front or from the side 2 3 CONNECTION TO A GAS SUPPLY The unit is supplied with the following fittings G1808X Rp1 2 1 2 BSP G1838X and G1848X Rp3 4 3 4 BSP Gas supply piping and appliance c...

Page 4: ...mpression nut and remove pipe from pilot burner Withdraw injector Undo thermocouple retaining nut and remove thermocouple from pilot burner Undo thermopile retaining nut and withdraw thermopile Pull H...

Page 5: ...n This would change the setting Steady spindle and rotate calibration screw clockwise to decrease and anti clockwise to increase temperature The approximate effect of a quarter turn is 27o C Replace c...

Page 6: ...circuit TEST A COMPLETE MILLIVOLT SYSTEM CHECK a If reading is above 100mV and automatic valve still does not respond replace automatic valve operator b If closed circuit reading A is below 100mV det...

Page 7: ...Gas Feed Pipe assembled by installers Description No Off Pipe 1 2 2 Union elbow 1 2 male to 1 2 female 2 Tee 1 2 x 1 2 x 3 4 1 300mm 1 2 1 2 1 2 1 2 3 4 1 2 1 2 Gas Supply Pipe Assembly...

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