Falcon FLEXI PAN User, Installation And Servicing Instructions Download Page 1

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F900 SERIES

User, installation and servicing instructions

FLEXI PAN

E9941

Read these instructions before use

T100998

Rev No: 5

Published: 10/01/2019

DATE PURCHASED:

MODEL NUMBER:

SERIAL NUMBER:

DEALER:

SERVICE PROVIDER:

Summary of Contents for FLEXI PAN

Page 1: ...SERIES User installation and servicing instructions FLEXI PAN E9941 Read these instructions before use T100998 Rev No 5 Published 10 01 2019 DATE PURCHASED MODEL NUMBER SERIAL NUMBER DEALER SERVICE PROVIDER ...

Page 2: ...liance and any replacement parts in a safe manner via a licensed waste handler Appliances are designed to be dismantled easily and recycling of all material is encouraged whenever practicable Dear Customer Thank you for choosing Falcon Foodservice Equipment This manual can be downloaded from www falconfoodservice com or scan here IMPORTANT Please keep this manual for future reference ...

Page 3: ...2 SYMBOLS SCREWDRIVER SPANNER COOKING OIL GREASE WARNING SPARK IGNITION FLAME VIEWPORT ALLEN KEY IGNITER C SPANNER REMOVE DEVICE PLUG REMOVER ...

Page 4: ...essional use only and must be used by qualified persons The installer must instruct the responsible person s of the correct operation and maintenance of the appliance Unless otherwise stated parts which have been protected by the manufacturer must not be adjusted by the installer The appliance must be serviced regularly by a qualified person Service intervals should be agreed with the service prov...

Page 5: ... health and safety of your business you must control any risks identified in your commercial kitchen To do this you need to think about what might cause harm to people and decide whether you are taking reasonable steps to prevent that harm This is known as risk assessment It is important to consider the environment around the product as well as the product itself For example oil or food spills wil...

Page 6: ...TIONS 13 6 0 INSTALLATION 14 SITING CLEARANCES 14 6 1 ASSEMBLY 15 6 2 ELECTRIC SUPPLY CONNECTION 16 6 3 COMMISSIONING 17 6 4 SUITING 18 7 0 SERVICING 20 7 1 GASTRONORM AND SLIDE REMOVAL 21 7 2 CONTROL PANEL REMOVAL 21 7 3 SAFETY THERMOSTAT RESET 22 7 4 TEMPERATURE CONTROL AND NEON REMOVAL 23 7 5 CONTACTOR REMOVAL 23 7 6 OPERATING THERMOSTAT REMOVAL 24 7 7 SAFETY THERMOSTAT REMOVAL 28 7 8 HEATING E...

Page 7: ...relevant EU directives for the heat inputs gas pressures and voltages stated on the data plate A Serial No B Model No C Flue Type D Gas Category E Gas Pressure F Gas Type G Gas Rate H Total Heat Input I Electrical Rating J Total Electrical Power K Magnetic Field Frequency L Electrical Phase Loading ...

Page 8: ...7 2 0 OPERATION 2 1 COMPONENT PARTS A Pan F Gastronorm Slide B Heat Demand Neon Amber G Gastronorm Tray C Power Neon Red H Flue Cap D Level Gauge I Runner E Plug J Plug Removal Tool ...

Page 9: ...8 2 2 CONTROLS A Power Neon Red F Simmer Position B Temperature Control Knob G Steaming Position C Griddle Position D Heat Demand Neon Amber E Constant Boil Position ...

Page 10: ... unexpectedly turns off the safety thermostat might have activated Call a qualified technician to carry out an investigation 2 4 USING THE APPLIANCE BOILING BRAISING 2 4 1 Before use clean the appliance inside and out See section 3 2 4 2 Ensure the plug is fitted 2 4 3 Fill the pan with water stock to desired level using the level gauge as a guide 2 4 4 Set temperature control to the Constant Boil...

Page 11: ...hse gov uk document ref manual handling at work INDG143 International customers should default to the health and safety guidelines provided by your government body The cleaning of fryers or other products that use hot oil present significant risks to end users and particular care should be taken Cold water and hot oil for example are an explosive mix and should be avoided at all costs Other useful...

Page 12: ...cleaning process When rubbing stainless steel with a cloth always rub in the direction of the grain 3 1 CLEANING AND MAINTENANCE 3 1 1 Switch appliance off and cool down 3 1 2 Ensure a Gastronorm Tray is in the slide and slide it back into the appliance 3 1 3 Remove Drain Plug to drain liquid from the pan as shown below using the Tool 3 1 4 Clear the excess liquid and debris from the pan 3 1 5 Onc...

Page 13: ... clean cloth and rub away any stubborn staining with a non abrasive pad 3 1 10 Remove Plug using the Tool to empty the water into a Gastronorm Tray 3 1 11 Clean the drain 3 1 12 Rinse pan and drain and dry thoroughly 3 1 13 Wash rinse and dry gastronorm thoroughly 3 1 14 Replace Plug and Gastronorm Tray 4 0 SPECIFICATION 4 1 APPLIANCE WEIGHT TABLE APPLIANCE UNIT WEIGHT kg PACKED WEIGHT kg E9941 66...

Page 14: ...SE MIN A 230V MAX A 230V ACTUAL A 230V kW 230V L1 9 13 10 65 10 14 2 33 L2 9 13 10 65 10 14 2 33 L3 9 13 10 65 10 14 2 33 IF ANY CURRENT IS OUT WITH THESE TOLERANCES THE CAUSE MUST BE INVESTIGATED AND RECTIFIED 5 0 DIMENSIONS CONNECTION LOCATIONS ...

Page 15: ...ted by the appliance data label The electrical installation and connections should meet the necessary requirements to the local electrical wiring regulations and any electrical safety guidelines We recommend Supplementary electrical protection with the use of a residual current device RCD Fixed wiring appliances incorporate a locally situated switch disconnector to connect to which is easily acces...

Page 16: ...SEMBLY 6 1 1 Position the appliance and level using feet adjusters as shown below TAKE CARE WHEN MOVING AN APPLIANCE FITTED WITH CASTORS 6 1 2 Fix appliance to the floor using the anti tilt device as shown below ...

Page 17: ...0V 3N for all variants Live 1 Phase 1 Brown Live 2 Phase 2 Black Live 3 Phase 3 Grey Neutral Blue Earth Yellow Green Install an appropriate three phase mains supply cable rated to at least 80 C with a 32A plug To install the mains cable remove rear access panel as shown and feed mains supply through cable channel Connect the mains supply to the terminal block THIS APPLIANCE MUST BE EARTHED ...

Page 18: ...re is 280o C 20o C 6 3 6 Switch appliance off This appliance is also provided with a terminal for connection of an external equipotential conductor This terminal is an effective electrical contact with all fixed exposed metal parts of the appliance and shall allow the connection of conductor having a nominal cross section area of up to 10mm It is located at the rear of the unit and identified by t...

Page 19: ...perature silicon sealant This can be supplied by Falcon part no 523400021 6 4 1 Before levelling and suiting units ensure the units are fully built including all accessories and castings 6 4 2 Undo the 4 fixing screws on the control panel and remove 6 4 3 Remove the hob rear infill and replace with rear suiting plate and fixings 6 4 4 Remove the front side panel countersunk screw and suiting plate...

Page 20: ...w the M5 x 40 screw supplied in the kit into one of the suiting plates as shown and then insert through the front fixing holes of both units 6 4 8 B Left hand unit Slide the penny and lock washer on to the screw and secure using the M5 nut 6 4 9 C Remove the front bolts from feet insert base tie plate and secure the bolts back into position ...

Page 21: ...he rear hob and tighten screw caps into position 6 4 11 Replace control panel 7 0 SERVICING BEFORE ATTEMPTING ANY MAINTENANCE ISOLATE THE APPLIANCE AT THE MAINS SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON ...

Page 22: ...ve gastronorm tray as section 3 1 5 7 1 2 To remove gastronorm slide push down on left hand catch as shown and push up on right hand catch 7 2 CONTROL PANEL REMOVAL 7 2 1 Remove control panel as shown 7 2 2 Fuse is located behind the control panel ...

Page 23: ...ture Control to Off Position 7 3 3 Allow unit to cool 7 3 4 Isolate unit 7 3 5 Remove Control Panel as shown in 7 2 1 7 3 6 Depress reset switch 7 3 7 Replace Control Panel taking care not to trap wires or capilillaries 7 3 8 Re establish connection to supply 7 3 9 Set Temperature Control to desired setting 7 3 10 If elements fail to switch on further fault finding is required ...

Page 24: ...ON REMOVAL 7 4 1 Remove control panel as shown in 7 2 1 7 4 2 Remove temperature control as shown 7 4 3 Remove neon as shown above 7 5 CONTACTOR REMOVAL 7 5 1 Remove control panel as shown in 7 2 1 7 5 2 Remove contactor as shown above ...

Page 25: ...NG THERMOSTAT REMOVAL 7 6 1 Undo bolts on louvered panel pull panel out 7 6 2 Remove bolts from safety thermostat stop bracket Thus enables bracket to sit loosely on the capillary and not attached to insulation tray ...

Page 26: ...25 ...

Page 27: ...lamp fixing screws as shown above 7 6 5 Remove the four standoffs to release the two clamping plates that hold the phial bracket in position Ensure when re fitting phial clamp fixing screws that these are not over tightened and stand proud of bracket as shown above Ceramic tape must be reinstalled with this operation ...

Page 28: ...27 7 6 6 The Phial bracket is now free to be removed and replaced with new operating thermostat sensor Ensure when refitted the tips of the thermostats are tight up against their stop ...

Page 29: ...TY THERMOSTAT REMOVAL 7 7 1 Follow step 7 6 2 7 7 2 Undo screws on mounting rail as shown above Pull safety stat from sleeve as shown Ensure when refitted the tip of the thermostats are tight up against their stop ...

Page 30: ...29 7 8 HEATING ELEMENTS REMOVAL 7 8 1 Follow steps 7 6 1 to 7 6 6 7 8 2 Remove the element clamping plates as shown above 7 8 3 Remove the elements as shown above ...

Page 31: ...30 7 9 CIRCUIT DIAGRAMS 7 9 1 E9941Circuit diagram ...

Page 32: ...31 7 10 WIRING DIAGRAMS 7 10 1 E9941 Wiring diagram ...

Page 33: ...ot turn ON No power to unit Check mains power is connected and turned on Safety Thermostat activated Overheating Allow plate temperature to cool below 300o C Reset safety stat as per section 7 3 Heating elements will not turn ON Safety Thermostat has tripped Reset safety thermostat as per section 7 3 Fuse has blown Check Fuse behind control panel section 7 2 2 and replace as necessary ENG Service ...

Page 34: ...ntre Element 733700003 Side Element 733700004 Contactor 734310440 Gastronorm Tray 733700009 Gastronorm Silde 733700005 Gastronorm Slide Runners Pair 733700006 Drain Plug 733700007 Plug Removal Tool 733700008 When ordering spare parts please quote the following Model Number Serial number This information will be found on data plate attached to the appliance Visit our website for further spares info...

Page 35: ...MATION It is recommended to have a maintenance contract with a local service provider SERVICELINE CONTACT UK only Phone 441438 363 000 Warranty Policy Shortlist For our warranty policy please go to www falconfoodservice com ...

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