Fairmont HCS5130CB Service Manual Download Page 5

Greenlee Textron / Subsidiary of Textron Inc.

5

4455 Boeing Dr., Rockford, IL 61109-2988  815/397-7070

Chain Saws with Chain Brake

Disassembly

Complete disassembly of the tool is not recommended.
If a complete overhaul is necessary, return the tool to
your nearest authorized Fairmont distributor or to
Fairmont.

The disassembly procedure is divided into sections of
the tool. Disassemble only the section(s) necessary to
complete the repair.

Disassemble the tool on a flat, clean surface. Take care
not to lose or damage any parts that may fall free during
disassembly.

Saw Chain, Guide Bar, and Cover

1.

Mark the top side of the guide bar with a grease
pencil or marker.

2.

Remove the two cover knobs (53) and cover (52).

3.

Loosen the two 5/16–18 flange nuts (51). Turn the
#10–24 chain adjusting screw (60) to loosen the
chain. Remove the two flange nuts (51).

4.

Pull the saw chain (54) off the rim sprocket (47),
and remove the guide bar (55) and chain (54).

5.

Remove the adjusting screw (60) and dog (59), if
necessary.

Rim Sprocket and Spline Adapter

Hold the rim sprocket (47), using a spanner wrench or
similar tool. Loosen and remove the 1/2" elastic stop nut
(49), washer (48), sprocket (47), spline adapter (45),
spacer (44), and Woodruff key (34).

Lower Handle and Front Handle

1.

Remove one 1/4–20 x .625 button head cap screw
(43) from the rear of the lower handle (2), and
1/4–20 lock nut (4) and 1/4–20 x 1.5 button head
cap screw (3) from the front of the lower handle to
separate from the main handle.

2.

Remove two 1/4–20 x .750 button head cap screws
(38) from the top of the front handle (37) and one
1/4–20 x .625 button head cap screw (43) from the
bottom of the front handle to separate from the
mount plate (40).

Chain Brake Assembly

1.

Loosen the lock screw on the Bowden pin (68) to
ensure the cable (70) can slide easily within the pin.
Push the front shroud (39) forward.

2.

Remove one #8–32 hex lock nut (76) and #8–32
screw (75) holding the toggle (74) to the rod (62).

3.

Remove one .372 dia. x 1 socket head shoulder
screw (71) and separate the front shroud (39), two
washers (67), and toggle (74) from the mount plate
(40).

4.

Remove one 1/4–20 hex lock nut (69) from the end
of the rod (62) and slide the rod, spring (72), and
hex lock nut (73) out of the bracket (64), only if
necessary. Remove two 1/4–20 x .38 button head
cap screws (66) to separate the bracket from the
mount plate.

5.

Remove two 1/4–20 x .25 button head cap screws
(63) to separate the push-pull cable (70) and cable
clamps from the mount plate. Remove the cable
from the lever (81) located in the end of the spool
(77).

6.

Remove one #10–32 x .38 button head cap screw
(82) from the end of the spool and remove the lever.

7.

Remove the retaining ring (80) from the end of the
spool and push the spool out of the spool bore.

Trigger

1.

Remove one .156 dia. x 1" roll pin (9) from the
interface of the link (19) and spool (18).

2.

Remove one .156 dia. x 1" roll pin (9) that holds the
trigger (20) into the main handle and remove the
trigger, only if necessary.

3.

Remove one .156 dia. x .5 roll pin (10) from the
interface of the link (19) and trigger (20) to separate
components, only if necessary.

4.

Remove two .156 dia. x 1" roll pins (9) from the
handle and remove the trigger actuator and spring
(12), only if necessary. Observe proper seating of
spring prior to removal.

5.

Remove the washer (17) and spring (16) from the
end of the spool (18).

Control Spool and Sleeve

1.

Remove the 7/8" external retaining ring (14) from the
end of the sleeve (7). Pull the sleeve and spool (18) as
an assembly out of the sleeve bore. Remove the
O-ring (13) from the inside of the sleeve bore.

2.

Remove one 5/16–18 x .375 button head cap screw
(5) from the end of the spool (18). Remove the
spool (18) from the sleeve (7).

3.

Remove the two O-rings (6, 8) from the sleeve;
remove the O-ring (15) from the end of the spool (18).

Summary of Contents for HCS5130CB

Page 1: ...perating or servicing this tool 999 3740 9 2001 Greenlee Textron 1 01 CHAIN SAWS with Chain Brake HPS513CB 45826 HCS5130CB 49768 HCS5133CB 49774 HCS5160CB 49769 HCS5163CB 49775 HCS5200CB 49770 HCS5203...

Page 2: ...ersonnel with the safe service procedures for the following Fairmont tools HPS513CB 45826 Serial Code GDV HCS5130CB 49768 Serial Code GDM HCS5133CB 49774 Serial Code GDY HCS5160CB 49769 Serial Code GD...

Page 3: ...causing serious injury gan grene or death If you are injured by escaping oil seek medical attention immediately Do not use hands to check for leaks Do not hold hose or couplers while the hydraulic sy...

Page 4: ...irritation Handle the tool and hoses with care to prevent skin contact with hydraulic oil In case of accidental skin contact with hydraulic oil wash the affected area immediately to remove the oil Fai...

Page 5: ...slide easily within the pin Push the front shroud 39 forward 2 Remove one 8 32 hex lock nut 76 and 8 32 screw 75 holding the toggle 74 to the rod 62 3 Remove one 372 dia x 1 socket head shoulder screw...

Page 6: ...bar and the straight edge the bar rails are worn and the bar should be replaced Checking the Rails for Wear CHAIN IS STRAIGHT Rails are not worn Clearance ST RA IG HT ED GE Rails are worn Replace bar...

Page 7: ...using eight 1 4 x 1 socket head cap screws 21 Torque the cap screws to 10 Newton meters 90 inch pounds Torquing Sequence 1 3 4 2 5 7 8 6 Metering Screw Install a new O ring 31 on the metering screw 30...

Page 8: ...tation corresponds with hole location 2 while the 60 position corresponds with hole location 3 Prior to installing the button head cap screws 43 clean the internal and external threads and apply a sma...

Page 9: ...spool bore ensuring that the holes through the spool align with the fluid passages in the bore Install the retaining ring 80 into the ring groove on the end of the spool 2 Install the lever 81 over t...

Page 10: ...3 Connect the hoses Start the power source Make a few easy cuts at moderate chain speed 4 Stop the hydraulic power source Disconnect the hoses Allow the bar and chain to cool Check the tension and adj...

Page 11: ...gure E Top Plate Filing Angle Figure F Depth Gauge Setting Figure A Pitch Figure B Gauge n o i t a r t s u l l I e e S A e r u g i F B e r u g i F C e r u g i F D e r u g i F E e r u g i F F e r u g i...

Page 12: ...ways follow the recommended depth gauge setting of the chain manufacturer This is important for maximum performance throughout the saw chain s life as well as for protection against kickback Rounding...

Page 13: ...1109 2988 815 397 7070 Chain Saws with Chain Brake Illustration without Chain Brake 55 60 38 54 38 37 21 10 19 18 17 16 15 14 13 31 22 24 23 25 27 26 23 24 29 28 11 4 12 1 43 2 57 3 36 35 40 52 45 44...

Page 14: ...ubsidiary of Textron Inc 14 4455 Boeing Dr Rockford IL 61109 2988 815 397 7070 Chain Saws with Chain Brake Illustration of Chain Brake Assembly 80 79 70 82 81 78 77 69 64 66 79 72 73 62 74 75 76 68 71...

Page 15: ...017105 Gear 11 Tooth 2 27 40168 104110K Shaft Idler 1 28 41593 F016730 Pin Drive 123 x 209 w Square Head 1 29 41503 F015305 O ring 500 x 687 x 093 80 1 30 49419 49419 Bleed Screw 1 40189 105368 Bleed...

Page 16: ...296 905 4296 7 Nut 8 32 Hex Lock 2 77 49844 504 9844 4 Spool 1 78 45439 504 5439 0 Quad Ring Spool 1 79 45438 504 5438 2 Quad Ring Bore 1 80 41406 F013101 Ring Retaining 1 81 49846 504 9846 0 Lever 1...

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