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www.fairchildsemi.com/fps

FPS

Design Guide

The circuit shown consists of a PFC stage built around the FAN7527B/FQP13N50C/EGP30J circuit and the quasi-resonant PWM
stage built around the KA5Q1265RF/T1 circuit.  This circuit is suited for input voltages in the range from around 195V to 265V.

The transition mode PFC stage generates a DC bus voltage of around 400V.  The purpose of the stage is to reduce the harmonic con-
tent of the input current drawn from the AC supply as required by the EN61000-3-2 standard.  An additional benefit is that the input
power factor is very high.

The KA5Q1265RF circuit generates the required output voltages using a multiple output flyback configuration. The device operates in
discontinuous mode and detects the point where the secondary current has dropped to zero.  The device then switches on after a
delay set by the circuit around C105.  As the delay is chosen to be at the first minimum of the primary side voltage ring as it
changes from Vin + nVo to Vin - nVo the device is switched on at a low voltage, which reduces the switching loss. The switching 
frequency is therefore asynchronous and varies with the load.  This reduces the visible effect of switching noise on the television
screen.  Fixed frequency switching noise would be seen as diagonal lines on the screen. The turns ratio is chosen to be unusually low
for a standard flyback because the output voltage on the main winding is exceptionally high. This keeps the reflected voltage nV

o

low.

If the load on a quasi-resonant flyback circuit is reduced, the switching frequency increases which causes a reduction in efficiency.

The KA5Q series has a burst mode of operation. In normal operation the High/Low signal is High. When this signal which is typically
supplied by a microcontroller is Low, the current increases through the optocoupler, the feedback voltage goes to ground and the
device enters burst mode. In this case the output voltages drop until the voltage supplied to the chip through the auxiliary winding
drops to around 12V.  The device remains in hysteretic burst mode until the feedback voltage increases. In this low power mode, the
PFC chip is deactivated via D304. In normal operation, the auxiliary winding voltage is around 24V, so there is sufficient voltage to
power up the PFC chip.  In burst mode, the FPS™ voltage is between 11V and 12V, so the FAN7527B chip is deactivated, as its supply
voltage is around 8V lower than this.

• Complete PFC and PWM solution for a color television power supply

– High efficiency (typically 90% at full load)
– High power factor and low input current harmonics

• Quasi-resonant mode ideal for TV applications

– High efficiency due to lower voltage switching
– Asynchronous switching is not at constant frequency
– Slower dV/dt causes lower internal radiated interference

• Supports low power standby

– Hysteretic burst mode for KA5Q1265RF device
– FAN7527B PFC controller deactivated at low power

Fairchild Devices

Description

KA5Q1265RF    

Fairchild Power Switch (8A/quasi resonant)

FAN7527B     

Transition mode PFC controller

FQP13N50C   

High Voltage MOSFET (13A/500V)

EGP30J      

Fast Recovery Diode (3A/600V)

1N4937            

Fast Recovery Diode (1A/600V)

GBU4M       

Bridge Rectifier (4A/1000V)

BZX85C8V2   

Zener Diode (8.2V)

Examples of Typical Application Circuits

180W-200W KA5Q1265RF Quasi-resonant Flyback with Input Power Factor Correction Using FAN7527B/FQP13N50C

Typical Application – Color Televisions

Fairchild Devices

Description

KA431       

2.5V Reference (2.5V)

H11A817A    

Transistor Optocoupler

EGP20D      

Fast Recovery Diode (1A/200V)

EGP20K      

Fast Recovery Diode (1A/600V)

FYPF0545    

Fast Recovery Diode (5A/45V)

1N4007            

Fast Recovery Diode (1A/1000V)

1N4148            

General Purpose Diode (10mA/100V)

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for FPS Series

Page 1: ...www fairchildsemi com Building Block Solutions for Multi Market Applications FPS Design Guide Fairchild Semiconductor FPS Fairchild s Power Switch for Switch Mode Power Supply Design Guide...

Page 2: ......

Page 3: ...solated Flyback 16 2 5W Single Output Isolated Flyback Using FSD200 with KA431 Reference 17 10W Single Output Isolated Flyback Using FSDM0265R and Zener Diode 18 10W Multiple Output Isolated Flyback U...

Page 4: ......

Page 5: ...d excessive voltage of controlled DC output These necessary protection features are combined with advanced control features such as burst mode operation for low standby power a precision oscillator wi...

Page 6: ...llator Additional functions Startup circuit with soft start Frequency modulation Burst operation Protection function Over load protection Over voltage protection Over current protection Pulse by pulse...

Page 7: ...t mode boards in white goods for example FSDL312 Built in startup Soft start Medium Power FSD1000 Auxiliary supplies PC main supply and PC auxiliary supply FPS with main power PWM integrated Burst mod...

Page 8: ...quency Synchronization Quasi Resonant Snubber Circuit Load Feedback Circuit Control IC FPS Advantages Low Standby Consumption with Burst Mode Operation Fully Avalanche Rugged 650V and 800V SenseFETs I...

Page 9: ...eedback voltage to decrease When the feedback voltage goes below VBURSTL threshold switching stops in the FPS device saving considerable power Depending on load current the output voltages will eventu...

Page 10: ...devices modulate its frequency over a 4kHz frequency range EMI is thus spread over a wider range of frequencies Allows simple EMI filters to be employed for meeting world wide EMI requirements Refer...

Page 11: ...en feedback voltage continues to rise At 3V the feedback voltage is pulled up with a small internal 5 A current allowing for adjusting the delay as shown above When the feedback voltage crosses the ov...

Page 12: ...art No No No FSD210 Internal Soft Start Yes Yes Needed Voltage Auto Restart Auto Restart No No Yes FSDM311 Internal Soft Start No Yes Needed Voltage Auto Restart Auto Restart No Auto Restart Yes FSD10...

Page 13: ...5RN DVDP STB VCR 24 0 28 0 2 2 650 4 5 50kHz DIP 8L FSDM0365RN DVDP STB VCR 24 0 28 0 2 2 650 4 5 67kHz DIP 8L KA5H0365R DVDP STB VCR 32 0 40 0 2 2 650 4 5 100kHz TO 220F 4L KA5H0380R DVDP STB VCR 32...

Page 14: ...ns 80 250W Output Power Range 50 100W Output Power Range 10 50W Output Power Range 0 12W Output Power Range FSCQ0765RT FSCQ1265RT FSCQ1565RT FSD200 FSD210 FSDL312 FSD1000 FDSH321 FSDM311 FSDM0565R FSD...

Page 15: ...y from the high voltage bus For output voltages of 12V and over the device may be powered directly from the output winding A low cost Zener diode circuit provides the regulation reference Less than 10...

Page 16: ...flyback is used to generate voltages which are negative with respect to the neutral power line This is used in applications where triacs are driven such as in household appliances A Zener diode a bipo...

Page 17: ...put accuracy is improved using the KA431 voltage reference The values R201 R203 C206 R204 and C104 set the closed loop control parameters and performance Using a Schottky diode is a cost effective met...

Page 18: ...feedback circuit using a Zener diode R104 is used to reduce the current limit Higher power parts in the green FPS family have a higher current limit and a lower RDS on than the lower power parts Using...

Page 19: ...4kHz BZX84Cxx Zener Diodes 10V 12V P6KE200 Transient Voltage Suppressor 600W 200V SB140 Schottky Diode 1A 40V 1N4935 Fast Recovery Diode 1A 200V 1N4937 Fast Recovery Diode 1A 600V UF4007 Fast Recovery...

Page 20: ...o reduce the EMI caused by the switching Buck converter using FSDL0165 has high efficiency and low standby power Ideal replacement for 50Hz transformer solutions FSDL0165RN has a fully avalanche rated...

Page 21: ...g the size of the FPS device and the transformer The FSDM0265RN uses current mode control which provides excellent response to line and load transient conditions The flexible overload protection can d...

Page 22: ...01 1000uF 50V L221 10uH 5A BEAD101 FERRITE BEAD BD100 R118 68K 0 5W R305 22K 0 6W D241 FYPF0545 T301 VOGT EF25 PFC D105 1N4937 D302 EGP30J C241 1000uF 50V VR301 10K D211 EGP20D R307 0 3R 0 6W R110 S10...

Page 23: ...ich is typically supplied by a microcontroller is Low the current increases through the optocoupler the feedback voltage goes to ground and the device enters burst mode In this case the output voltage...

Page 24: ...ctance value is used to ensure that the associated leakage inductance is also kept low in this application remembering that snubber losses are proportional to the leakage inductance and to the square...

Page 25: ...is the additional L S pin which serves two functions First if the voltage drops below 2 55V the device stops switching If the voltage drops below 1 8V the device goes into a shutdown mode which consu...

Page 26: ...d is to a 4 point increase in efficiency An auxiliary winding drives the MOSFET Also shown in Fairchild s FOD2741A which combines the optocoupler and reference functionality into one chip All relevant...

Page 27: ...k design process Provides a lookup into a database of available devices Gives a first stab design for practical optimization Can be used with controllers other than FPS Application Notes and Demo Boar...

Page 28: ...28 www fairchildsemi com fps FPS Design Guide Ordering Guide...

Page 29: ...29 www fairchildsemi com fps FPS Design Guide Notes...

Page 30: ...n Office 82 3 Dodang Dong Wonmi Ku Bucheon Gyounggi do 420 711 Korea Tel 82 32 680 1000 Fax 82 32 680 1949 Fairchild Korea Semiconductor Ltd Suwon Office Saemaeul hoi Building 1122 12 Ingye Dong Palda...

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