Fagor QC-PDS Original Instructions Manual Download Page 23

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QCQR-23/36

Use equipotential wires in systems with:

Inductive components

Installing the QC-PDS system requires certain
precautions regarding the connection of the inductive
components such as contactors, relays, electrovalves,
motor brakes or, in general, any type of coil.

Thus:

All inductive circuits or components must have their
own interference suppressor that must be installed
as close as possible to the inductive component.

The mentioned interference suppressors will be RC
circuits, varystors or suppressor diodes.

Do not install the excitation cables of the inductive
components and the signal cables in the same
channel, especially when shielded cables are not
available for these signals. 
Note: A typical scenario is when using inductive
proximity switches or similar usually connected with
an unshielded cable.

In extreme situations, and if the sensors on the
machine are very sensitive to the interference carried
along the (24 V DC) power supply cables, it may be
necessary to isolate or decouple them from that of
the power supply of the system elements (inductive
components, drives, etc.).

MANDATORY.

It is recommended to separate the cable installation
conduits by at least 20 cm, or make them as short as
possible. Do not install unnecessary cable loops and
use short cables from the central ground point for
connecting to a ground point outside the electrical
cabinet.

Avoid induction loops by choosing common routes
for power, signal and data circuit cables.

Use shielded cables for the power supply and motor.

For shielded cables, the unshielded portion of the
cable used to connect them to the connectors must
be as short as possible in order to reduce radiated
emissions.

Use simple shielding for the motor encoder cable.
The system complies with current regulations
regarding immunity with simple shield.

MANDATORY.

Installations in large areas.

Different voltage sources.

Mains through several buildings reducing the current
in the cable shield and the emissions. Connect to
ground the electrical cabinet, the door, the mounting
plate, with ground straps or cables with a cross
section larger than 10 mm² (AWG 6).

The digital signal wire shielding must be connected
at both ends to a large surface or through a
conductive housing of the connector. This reduces
disturbances that affect the signal cables and also
the emissions.

The analog signal wire shielding must be connected
directly to the device (signal input), reducing the
ground loops due to low frequency disturbances.

Make shield connection on the grounded side of the
equipment when a device does not have a ground
connection.

Do not use the conduits as grounding conductors;
use the ground protection conductor inside the
conduits.

Use cable and ground clamps to connect large areas
of cable shield.

Install a single uncut shielded cable. If a cable must
necessary be cut for the installation, connect it with
the shield connections and through a metal cover at
the cut (joint) point. In the worst case, if it is not
possible to use shielded connectors, keep the
shortest length possible of cable exposed to
interferences, so as to ensure a sound connection
between the shields. 

Install switching devices such as contactors, relays
or electro-valves with interference suppression
elements or arc suppressors (e.g. diodes, varistors,
RC circuits).

Install power and control components separately.

Use equipotential cables when having long lines to
reduce the current through the cable shield.

When connecting power cables, the shield of this
cable should be connected to a ground bar.

MANDATORY.

 

Do not use fly diodes as interference suppression
elements for inductive components. These diodes can
only serve as interference suppressor of the inductance
due to the cabling itself.

Summary of Contents for QC-PDS

Page 1: ...FAGOR AUTOMATION Ref 2003 QC PDS Quick Reference Original instructions FAGOR AUTOMATION...

Page 2: ...age caused by the influence of other nearby equipment EC Declaration of Conformity and Warranty Terms The warranty terms may be requested from your Fagor Automation representative or through the usual...

Page 3: ...d the Council of May 17 2006 with regard to machinery It also complies with all applicable provisions of the following directives Directive 2014 30 EU of the European Parliament and the Council of Feb...

Page 4: ...61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2010 SIL 2 IEC 61508 2 2010 SIL 2 IEC 61508 4 2010 SIL 2 EN ISO 13849 1 2015 Cat 3 PL d which are certified in Certificate N...

Page 5: ...id revision of this report are met The certified components are listed in report FA94809T in the current valid revision IEC 61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2...

Page 6: ...certificado concorda com a vers o atual dos Regulamentos de Testes e Certificag o do Grupo T V S D www tuv sud com ps_regulations e assim torna se parceiro no Sistema de Certificag o de Produtos e Se...

Page 7: ...y cause serious even fatal consequences WARNING or caution symbol It warns about a potentially dangerous situation Ignoring this warning may cause serious injuries even fatal or damages to the unit MA...

Page 8: ...Terminals L1 L2 L3 FE Functional Earth Three phase power input to the auxiliary power supply Leds Color Function Red Amber Green D1 ON x x Over voltage D2 ON x x Over current D3 x x ON In the presence...

Page 9: ...N Error Over temperature at the heatsink ix ON ON I Error Soft Start I blinking WARNING The DC BUS discharge period may extend for up to 10 min after the equipment has been disconnected from the elec...

Page 10: ...voltage feedback X13A X13B Not available B10A B10B SERCOS III interface E21A Direct feedback input E21B Direct feedback input A17 DC BUS terminals A18 24 V DC electric power supply input D8 D9 Status...

Page 11: ...g brake Only usable if there is a braking feed axis servomotor X13A Safe Torque Off STO for axis X13B Not available B10A B10B SERCOS III interface E21A Motor feedback input E21B Direct feedback input...

Page 12: ...0 D11 Associated with the SERCOS III communication Removable access cover to DC BUS X13B SCHORR washers M10 Self locking nuts M10 DIN 6923 3x Version model label 4x SCHORR washers M10Self lockingnuts...

Page 13: ...Function L1 L2 L3 Connection terminals for mains power L1 L2 L3 Connection terminals for the main power supply M6 bolts to connect the PE Tightening torque 5 N m L1 L2 L3 MAINS M6 bolts to connect the...

Page 14: ...ARNING HEAT DANGER DO NOT TOUCH the surface of these resistors Remember that they can sometimes exceed temperatures of 300 C 572 F If it is installed in an easily accessible location precautions must...

Page 15: ...ways ensure that there is no voltage in the DC BUS before handling the equipment A17 DC BUS QC CM 75 SIZE 1 Width 78 mm PE ground bolt M5 Tightening torque 3 N m Version model label Opening and closin...

Page 16: ...With external thermsotat Units B1 B2 H1 H2 L1 L2 L3 L D I A B P L 6 5 12 1 thermostat out cables 2 5 mm ER TH 18 2200 in 7 48 2 63 14 96 4 21 y 4 40 11 81 mm 190 67 380 177 y 182 300 ER TH 18 1800 in...

Page 17: ...ower supply QC PS 045 373 388 39 265 5 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Units in mm Mass 3 6 kg 7 9 lb 373 388 39 278 7 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Units in mm Mass 3 6 kg 7 9 lb 39...

Page 18: ...QC DR X X FD2 373 39 388 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Units in mm Mass 6 0 kg 13 2 lb 156 272 5 397 388 39 39 39 373 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Units in mm Mass 10 6 kg 23 4 lb 49...

Page 19: ...on 35 mm Screwdriver flathead 1 0x4 0 mm Stripped length 20 mm QC RPS F connector figure cod pin data A19 X11 030 045 X60 X12 A18 QC DR F QC DR FD2 connector figure cod pin data X11A B 007 012 07 07 1...

Page 20: ...rangement Ignoring this warning MAY CAUSE THE DESTRUCTION of the resistor WITHOUT PRIOR WARNING If a lower power NON FAGOR resistor is to be installed ensure it has its OWN PROTECTION SYSTEM S16 MANDA...

Page 21: ...19 W MAIN FILTER 75A A 20 W MAIN FILTER 275A 42 W QC BPM 100 5 W QC CM 75 0 W Module axis 4 8 kHz spindle S1 spindle S6 40 crest mean QC RPS 030 FX x 420 W 570 315 W QC RPS 160 XX x 1860 W 2100 1200 W...

Page 22: ...ge MANDATORY The EMC directive defines equipment as any device or fixed installation This device is identified as a fixed installation and is meant to work inside an electrical cabinet according to ca...

Page 23: ...stem complies with current regulations regarding immunity with simple shield MANDATORY Installations in large areas Different voltage sources Mains through several buildings reducing the current in th...

Page 24: ...25 M5 45 32 314 MAINS LOAD A B A 3 N m M5 RECOMMENDED WASHER DIN 125 M5 B 70 78 78 A B 8 12 5 12 5 15 R3 05 R3 25 5 7 1 R6 9 19 5 R3 7 9 19 5 3 N m M5 RECOMMENDED WASHER DIN 125 M5 INSTALL THE MAIN FI...

Page 25: ...1 25 5 15 R3 05 3 N m M5 RECOMMENDED WASHER DIN 125 M5 A 3 N m M5 RECOMMENDED WASHER DIN 125 M5 B 8 12 5 12 5 15 R3 05 373 39 39 QC DR 080 FX 39 39 39 39 156 156 QC RPS 030 FX QC APS3 15 39 39 39 45 3...

Page 26: ...60 392 60 6 12 235 210 ARANDELA RECOMENDADA DIN 125 M5 3 N m M5 24 N m 122 B M10 M10 24 N m B A A MAIN FILTER 275A INSTALL THE MAIN FILTER 275A NEXT TO THE POWER SUPPLY M5 ARANDELA RECOMENDADA DIN 125...

Page 27: ...does not require isolating transformers and they only require a voltage adaptation we recomment to install auto transformers instead of isolating transformation MANDATORY Install the mains filter and...

Page 28: ...pole shielded MPC 1xS power ca bles supplied on request by FAGOR to make the power connections is shown in the attached table These are supplied without any pins The number of cable meters is availab...

Page 29: ...g PUR Polyurethane resistant to chemical agents used in machine tools Temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating volt 30 V UL CSA Nominal voltage 30 V AC EN 503...

Page 30: ...nts used in machine tools Temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating volt 30 V UL CSA Nominal voltage 35 V AC EN 50395 Approved UL AWM 80 C 30 V Approved CSA AW...

Page 31: ...ference QC FBC FLEX e approx 6 3 6 7 mm Lengths 10 15 20 25 30 35 50 60 75 and 100 m Type SERCOS III Type C shielded industrial cable 4 Cat 5 wires twisted pairs Suitable for flexible assemblies espec...

Page 32: ...rence 13 TEMP N C Polarity temperature thermistor N C 14 8 V DC Supply voltage 15 TEMP N C Polarity temperature thermistor N C MOTOR FEEDBACK IN QC DR X FX DIRECT FEEDBACK IN QC DR X FS2 MOTOR FEEDBAC...

Page 33: ...90 700 V AC 50 A SIBA 20 412 20 50 EXAMPLE QC PS 025 A20 CONNECTOR AUXILIARY POWER SUPPLY L2 T2 L3 T3 T 2 5 A FUSES TIME LAG FE PE L2 L3 Example SIBA 189140 2 5 3x 400 480 VAC QC PS 025 PE S1 MECHANIC...

Page 34: ...QCQR 34 36 QuerCus Power Drive System Quick Reference Ref 2003 User notes...

Page 35: ...QuerCus Power Drive System Quick Reference Ref 2003 QCQR 35 36 User notes...

Page 36: ...m Quick Reference Ref 2003 Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation co...

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