FactoryCat 390 Series Operator'S Manual Download Page 58

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CYLINDRICAL ASSEMBLY

16

PAGE 50

39

NOTE:
SEE DISK SCRUBHEAD PAGES 50-51 ITEMS 5 & 6
FOR SPLASH CURTAIN AND BAND PN'S NOT
SHOWN ON THIS PAGE.

Summary of Contents for 390 Series

Page 1: ...A www factorycat com R P S Corporation Phone 1 800 634 4060 P O Box 368 Fax 1 866 901 3335 Racine Wisconsin 53401 C ACTORY Operator and Parts Manual 390 420 SERIES 430 490 550 SERIES VERSION 4 0...

Page 2: ...ATOR COMFORT HEADLIGHT HORN BACKUP ALARM AND ARMRESTS ARE STANDARD OPERATORS ARE ABLE TO TURN WITHIN A 84 AISLE WHILE MAINTAINING EXCELLENT WATER CONTROL WE ALSO OFFER FOR CLEANING IN REMOTE AREAS A C...

Page 3: ...personal injury or severe injury resulting in death The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventative...

Page 4: ...ERE IN EFFECT AT THE TIME OF PRINTING R P S CORP RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION TO REGISTER FOR WARRANTY FAX YOUR WARRANTY REGISTRATION FORM TODAY FAX 886 9...

Page 5: ..._________________ 4 ______________________________________ 2 ______________________________________ 5 ______________________________________ 3 ______________________________________ 6 ________________...

Page 6: ...BROOM SYSTEM Side Broom Size 2 17 2 17 Side Broom Power 2 0 3 hp 2 0 3 hp Sweep Path 46 51 BATTERY SYSTEM Battery AH Rating Up to 400 Ah Up to 1 000 Ah Battery Run Time Up to 6 hours Up to 8 hours SO...

Page 7: ...TER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION MODEL 490 D DISK 3 17 421SS 17 421S 17 421C 17 421PS 17 421P 17 421N 17 421D 17 422BB 17 422B 17...

Page 8: ...ery High 10 Black Black 422B NA High 8 Black Brown 422BR NA High 7 Brown Green 422G NA Medium 6 Green Blue 422BL NA Moderate 4 Blue Red 422R NA Moderate 3 Red White 422W NA Light 1 White NOTE These ar...

Page 9: ...T OPERATE UNIT UNLESS TRAINED AND AUTHORIZED UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD IF UNIT IS NOT IN PROPER OPERATING CONDITION OUTDOORS OR EXPOSED TO RAIN FOR PICKING UP HAZARDOUS MATERIALS D...

Page 10: ...DOWN THE RAMP NEVER DRIVE ACROSS THE INCLINE DO NOT BACK DOWN OR TURN ON RAMPS WARNING ALWAYS USE THE CHARGER PROVIDED BY THE MANUFACTURER TO CHARGE THE MACHINE IT IS AN AUTOMATIC CHARGER SPECIFICALLY...

Page 11: ...FEATURES PAGE 7 FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4 FIGURE 5 FIGURE 6A FIGURE 6B 6 5 7 2 1 3 4 8 13 11 14 9 10 12 15 20 16 17 18 21 23 22 26 27 28 25 24 30 29 40 39 38 36 35 31 32 33 34 37 43 46 42 41...

Page 12: ...GEE SEE FIGURE 5 24 SOLUTION TANK HOLDS APPROXIMATELY 61 GALLONS OF CLEAN WATER 25 RECOVERY TANK HOLDS APPROXIMATELY 61 GALLONS OF DIRTY RECOVERY WATER 26 RECOVERY ACCESS DOOR USED FOR FLUSHING OUT RE...

Page 13: ...HAVE BEEN USED SEE FIGURE 9 7 TRANSPORT HOUR METER TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED SEE FIGURE 9 8 ERROR WARNING SYMBOL INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR S...

Page 14: ...COMPARTMENT 3 VERIFY THAT ALL OF THE BATTERY CABLES ARE CONNECTED TO THE BATTERIES TIGHTLY LOCATE ANY LOOSE ONES AND CONNECT TO THE OPEN TERMINAL TIGHTEN WITH 9 16 WRENCH PUT COVERS IN PLACE SEE FIGUR...

Page 15: ...SES DEFLECTION SEE FIGURE 20 2 TO ADJUST CASTERS LOOSEN LOCKING NUT SEE FIGURE 19 FIGURE 18 FIGURE 14 2 THIS SQUEEGEE IS ADJUSTED TOO FAR BACK AND WILL NOT PICK UP ON THE CORNERS NOTE TIPS OFF THE FLO...

Page 16: ...EXCESSIVE CURRENT CIRCUIT BREAKER 30 AMP D MAY BLOW TO PREVENT DAMAGE IF THIS OCCURS CONTACT YOUR SERVICE AGENT SEE FIGURE 26 4 VAC SWITCH A IS SET TO ENGAGE AT 65 LIFT FIGURE 26 5 IF FOAM OR WATER GE...

Page 17: ...ONAL SEE FIGURE 29 FIGURE 29 1 2 3 4 1 TO CLEAN FILTER SHUTOFF 3 4 GATE VALVE A SEE FIGURE 30 FIGURE 30 FIGURE 31 FIGURE 32 PAGE 13 2 UNSCREW CLEAR LID B REMOVE STAINLESS STEEL SCREEN C RINSE SCREEN S...

Page 18: ...TO LOOSEN LOCKING NUT A SEE FIGURE 34 3 ROTATE ADJUSTMENT KNOB B FIGURE 34 COUNTER CLOCKWISE LOOSENS TO LOWER SIDE BROOMS ROTATE KNOB CLOCK WISE TIGHTENS TO RAISE SIDE BROOMS FIGURE 34 FIGURE 35 A 4...

Page 19: ...ONNECT BATTERIES SEE FIGURE 39 7 LIFT UP ON THE WIPERS FIRST TO CLOSE SIDE DOOR AND DEPRESS THE LATCH UNTIL THE DOOR IS SECURED SEE FIGURE 41 3 OPEN SIDE DOOR TO ACCESS SCRUB DECK 4 SELECT THE CORRECT...

Page 20: ...IVATES THE SQUEEGEE VACUUM AND BRUSHES SIMULTANEOUSLY GREEN LIGHT WILL ILLUMINATE OPERATION PRE CLEANING CHECK LIST READ AND UNDERSTAND THE SAFETY SECTION ON PAGE 5 AND 6 BEFORE OPERATING MACHINE 1 CH...

Page 21: ...RTICULAR SYSTEM AT A GLANCE IF YOUR BATTERY GAUGE IS READING LOW YOU MUST STOP IMMEDIATELY AND RECHARGE RUNNING THE BATTERIES DEAD WILL RESULT IN DAMAGE TO THE BATTERIES 9 WHEN YOU RUN OUT OF SOLUTION...

Page 22: ...ery tank full The recovery tank must be drained 1 The float shut off screen can be cleaned in or out of the machine 2 To clean the float shut off while it is inside the machine wipe material off scree...

Page 23: ...HE GREY CHARGER PLUG INTO THE BATTERY CHARGING PORT LOCATED ON THE REAR UPRIGHT SEE FIGURE 50 7 THE CHARGER WILL AUTOMATICALLY BEGIN CHARGING AND AUTOMATICALLY SHUT OFF WHEN FULLY CHARGED CHECK GAUGE...

Page 24: ...RY WHICH EFFECTIVELY INCREASES THE VOLUME OF THE ELECTROLITE 2 CLEAN BATTERY TOPS TO PREVENT CORROSION 3 ROTATE BRUSHES ROTATE THE LEFT TO THE RIGHT AND RIGHT TO LEFT ON CYLINDRICAL MODELS FROM FRONT...

Page 25: ...acuum motors to dry Clean brushes or pads and check wear Clean main and side squeegee blades and check wear Clean out recovery tank and vacuum filter Clean and inspect float shutoff Clean outside of t...

Page 26: ...add just enough distilled water to bring up the level to the indicator ring If the water level is too high before charging normal expansion rate of the electrolyte may cause an overflow Resulting in...

Page 27: ..._________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE...

Page 28: ..._________________________ CHECK BATTERY CONNECTIONS _____________ ____________________________________ CHECK CHEMICAL LEVEL _____________ ____________________________________ CHECK MACHINE PERFORMANCE...

Page 29: ...CK THE SMALL SAFETY SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS PLUGGED IN THE SWITCH MAY BE STUCK...

Page 30: ...T OFF OF THE PEDAL 7 2C00 AND 2C01 ERROR LOW VOLTAGE WARNING VOLTAGE HAS DROPPED DOWN BELOW THE MINIMUM REQUIRED TO OPERATE THE MACHINE IF YOU WAIT A FEW MINUTES THE BATTERIES MAY COME UP IN VOLTAGE A...

Page 31: ...DOWN SOLUTION FILTER CLOGGED SOLUTION LINE CLOGGED SOLUTION VALVE CLOGGED SOLUTION CONTACT LOCAL SERVICING DEALER SEE CHARGING BATTERIES REPLACE BATTERY TIGHTEN LOOSE CABLE WAIT 5 MINUTES FOR AUTO RES...

Page 32: ...SOAP CONCENTRATION BATTERIES RUN DOWN BATTERIES STILL DOWN BATTERIES LOW ON WATER BATTERIES OVER CYCLED SOLUTION FILL SOLUTION TANK ROTATE LEVER TO ON TURN SOLUTION SWITCH ON REMOVE AND CLEAN SCREEN...

Page 33: ...MODEL 390 420 430 490 550 MACHINE PARTS SECTION...

Page 34: ...48 42 50 39 3 26 34 15 1 28 13 25 17 51 45 48 44 30 27 10 22 43 FRAME BOTTOM SHOWN FOR REFERANCE ONLY SEE DOOR WIPER ASSEMBLY SHOWN FOR REFERENCE ONLY SEE CYLINDRICAL ARM DISK SCRUBHEAD ASSEMBLY S SH...

Page 35: ...7 125A ROLLER 4 23 H 01201 GROMMET 8 24 H 0129158 JNYL 3 8 16 SS 10 25 H 02930 3 4 PLASTIC BARB TEE 1 26 H 0700596 3 4 NPT LOCKNUT 1 27 H 1032HCN HCN 10 32 4 28 H 11380 HCS 3 4 10 X 8 1 2 4 29 H 1174...

Page 36: ...41 18 19 27 25 26 33 23 22 1 2 3 4 5 9 10 7 12 14 15 16 33 43 29 35 17 6 24 23 35 29 32 36 21 20 23 39 42 43 17 40 43 30 35 28 39 42 34 29 35 37 31 44 38 13 11 8 STEERING TOWER ASSEMBLY PAGE 28...

Page 37: ...902 RPH 8 32 X 1 1 20 H 29048 RPH 10 32 X 1 2 2 21 H 33066 FW 4 SAE 1 22 H 33072 WASHER 8 SAE 1 23 H 33074 FW 10 SAE 6 24 H 37006 NYLOK 4 40 2 25 H 37015 NYLOK 10 32 2 26 H 37024 NYLOK 3 8 16 1 27 H 3...

Page 38: ...6 76 68 12 6 40 43 55 2 75 76 68 60 73 62 64 69 63 61 72 54 39 17 39 19 SEATING AREA ASSEMBLY 59 67 65 55 5 29 15 44 37 16 54 22 60 71 13 45 35 23 24 14 57 76 3 77 42 27 27 61 70 8 18 38 65 59 67 65 6...

Page 39: ...02 VAC MOTOR GASKET 2 35 430 7213 2 1 2 ID WIRE REINF FLEX HOSE 41 1 2 LG 1 36 430 8910 PUMP WATER JET 36V 1 37 430 9130 INLINE FILTER 1 38 5 293 15 AMP RELAY 1 39 5 719 CLAMP 1 9 16 2 1 2 SS 4 40 7 1...

Page 40: ...2 14 3 4 5 6 7 8 10 9 13 16 15 17 18 22 26 25 23 27 31 20 25 26 22 30 25 23 18 25 26 18 30 25 26 22 22 26 25 26 25 18 19 25 19 20 19 32 12 15 19 19 21 BATTERY COMPARTMENT PAGE 32 27 29 28 1 28 24 24...

Page 41: ...390 2570 BATTERY QUICK DISCONNECT 1 14 4 127 HANDLE 2 15 5 122 HINGE 8 SS 2 16 5 130 DOOR LATCH 1 17 8 293 STROBE LIGHT 1 18 H 37708 1 4 20 LC ACORN NUT 20 19 H 70001 HCS 1 4 20 X 1 2 SS 17 20 H 70003...

Page 42: ...18 19 20 21 22 23 25 32 33 41 35 42 44 61 59 53 45 52 35 42 44 52 52 44 41 51 52 51 37 43 2 34 49 60 44 52 58 38 57 33 50 47 55 64 41 44 52 46 54 TANK ASSEMBLIES 27 63 39 48 PAGE 34 56 15 48 16 A A S...

Page 43: ...2 BARB ELBOW 1 29 5 720 DRAIN HOSE END TUBE 1 30 5 727 DRAIN HOSE PLUG 1 31 7 414A BULKHEAD FITTING 3 4 FNPT 1 32 8 180 6 7 8 SS HINGE 1 33 8 911 SCREEN STRAINER 2 34 H 00531 JNYL 3 8 24 SS 1 35 H 04...

Page 44: ...7 8 36 37 27 27 2 4 1 39 15 16 14 12 13 13 12 14 37 36 41 43 44 42 9 40 24 5 24 35 29 10 26 20 19 30 31 28 33 17 34 18 21 32 11 25 25 3 47 48 49 46 390 7310 DOES NOT INCLUDE WHEEL STEERING TRACTION AS...

Page 45: ...RE LOAD SLEEVE 1 17 430 7325 90 TOOTH STEERING SPROCKET 1 18 430 7326 PIVOT PLATE 1 19 430 7327 STEERING CHAIN 1 20 5 826 10 TOOTH SPROCKET 1 21 5 831 MASTER LINK 1 22 8 701A STEERING COVER 1 23 8 703...

Page 46: ...2 26 19 3 1 3 19 26 15 12 23 17 LEFT SIDE SHOWN LH WIPER PN 430 1230 SHOWN RH WIPER PN 430 1231 NOT SHOWN VIEW BELOW IS INSIDE OF DOOR ASSEMBLY FASTEN THIS SIDE OF HINGE TO FRAME FRONT SPLASH GUARD 5...

Page 47: ...R BAND 1 12 430 4035 WIPER BLADE 1 13 5 130 DOOR LATCH 1 14 H 37708 1 4 20 LC ACORN NUT 6 15 H 70001 HCS 1 4 20 X 1 2 SS 6 16 H 70711 HN 5 16 18 SS 2 17 H 70858 NYLOK 10 32 SS 3 18 H 71013 FW 1 4 X 5...

Page 48: ...SEMBLY 19 24 30 32 35 18 14 15 15 14 24 3 25 25 27 10 27 36 28 28 38 19 8 9 38 16 21 13 25 25 14 29 22 26 1 23 24 20 15 15 37 25 31 3 6 29 33 12 11 11 37 5 17 39 7 7 25 4 2 34 PAGE 40 SETUP WITH SERIA...

Page 49: ...17 H 02239 3 8 NYLON LOOP CLAMP 1 18 H 02783 1 2 X 4 CLEVIS PIN 4 19 H 11219 HCS 1 2 13 X 4 0 4 20 H 25328 SSS CP 1 4 20 X 3 8 8 21 H 28679 PPH 4 40 X 1 8 22 H 33066 FW 4 SAE 8 23 H 33207 FW 1 4 X 1...

Page 50: ...ACTUATOR SLIDE ASSEMBLY PAGE 42 SETUP WITH SERIAL 390704 GREATER 19 10 10 9 15 18 1 20 8 20 16 24 12 11 30 23 30 4 5 14 14 2 3 22 31 23 23 27 19 7 17 21 31 22 27 23 19 13 6 29 26 25 28...

Page 51: ...783 1 2 X 4 CLEVIS PIN 2 14 H 11219 HCS 1 2 13 X 4 0 2 15 H 25328 SSS CP 1 4 20 X 3 8 8 16 H 28679 PPH 4 40 X 1 4 17 H 33066 FW 4 SAE 4 18 H 33207 FW 1 4 X 1 2 19 H 33374 SHAFT COLLAR 1 2 ID 8 20 H 36...

Page 52: ...9 10 12 13 22 23 14 15 27 21 29 30 31 47 47 16 54 49 26 54 48 50 33 19 19 19 6 37 49 38 38 53 36 37 36 53 29 SQUEEGEE ASSEMBLY 2 55 55 2 51 43 PAGE 44 40 18 12 28 52 56 45 24 1 17 1 3 42 1 35 1 51 45...

Page 53: ...TRAIL ARM 1 22 430 7156 PALM GRIP KNOB 5 8 18 1 23 430 7157 SPRING 1 24 430 7570 CASTER 2 25 430 7610 SQUEEGEE TRIANGLE PLATE 1 26 5 418A CLAMPING KNOB 8 27 5 846 PIVOT SHAFT 4 28 70057 HCS 5 16 18 X...

Page 54: ...18 30 17 24 25 32 22 33 22 20 21 19 26 27 3 2 8 9 11 12 13 4 5 7 10 SIDE BROOM ASS Y 31 12 1 13 33 19 16 19 9 27 29 6 20 14 29 22 13 26 23 28 15 21 33 13 PAGE 46...

Page 55: ...13 4 446 GROMMET 3 8 ID X 1 1 2 OD X 375 8 14 430 2200 SIDE BROOM MOTOR 2 15 H 0129158 JNYL 3 8 16 SS 8 16 H 10832 HCS 5 16 18 X 3 1 2 2 17 H 13011 HCS 1 4 20 X 2 1 18 H 21253 CB 5 16 18 X 3 4 6 19 H...

Page 56: ...1 5 7 9 11 9 10 3 2 10 8 9 11 9 10 3 8 10 2 8 10 3 2 10 8 4 1 CYLINDRICAL ARM ASSEMBLY 6 PAGE 48...

Page 57: ...290 1245 3 8 ID 1 2 OD 3 8 LG FLANGE BEARING 8 4 290 1248 FW BRONZE 500 ID X 1 00 OD X 125 THK 4 5 390 9586 430 9586 LATERAL LIFTING ARM 1 6 430 1265 SCRUB ARM BRACKET 2 7 430 4026 ADJUSTABLE LATERAL...

Page 58: ...1 12 14 17 20 24 32 25 36 35 34 53 44 21 40 51 48 59 59 3 51 2 59 15 5 13 59 10 9 38 18 19 27 49 37 38 49 26 57 23 22 29 28 34 CYLINDRICAL ASSEMBLY 16 PAGE 50 39 NOTE SEE DISK SCRUBHEAD PAGES 50 51 IT...

Page 59: ...LD 1 24 390 9070 SPLASH SHIELD HOPPER STRIP 1 25 430 2220 MOTOR 36V 1 5 HP X 350 RPM 2 26 430 4021 SCRUBDECK LIFT BRACKET 1 27 5 130 DOOR LATCH 4 28 5 834 HOPPER HANDLE 1 29 5 849 RECESSED HANDLE 1 30...

Page 60: ...EMBLY 5 15 8 18 32 23 2 16 35 29 31 22 19 28 12 19 33 6 33 33 28 25 31 26 26 5 26 24 30 3 4 4 3 30 24 30 3 20 9 26 33 26 28 33 33 1 18 18 34 21 7 27 30 3 6 6 6 BRUSH SEE COMMON WEAR PARTS PAGE 14 10 P...

Page 61: ...2 13 430 1265 SCRUB ARM BRACKET 2 14 430 4021 SCRUBDECK LIFT BRACKET 1 15 430 4025 LATERAL ARM 6 16 5 431A 1 4 X 1 KEY 2 17 H 02930 3 4 PLASTIC BARB TEE 1 18 H 0700596 3 4 NPT LOCKNUT 3 19 H 29048 RPH...

Page 62: ...CENTRAL COMMAND II 33 33 41 44 43 26 30 32 4 5 10 20 21 25 23 8 9 28 39 35 6 19 1 19 46 11 13 Page 54 47 3 2 27 36 38 34 37 24 14 26 26 26 29 26 18 22 7 17 17 16 42 40 31 12 15 45 30 33...

Page 63: ...RIDGE 1 23 5 300 EMERGENCY SHUT OFF 1 24 5 301 EMERGENCY LEGEND PLATE 1 25 5 302 EMERGENCY CONTACT BLACK 1 26 5 892 TOGGLE ON OFF SPST 5 27 5 892A PROTECTIVE BOOT TOGGLE SWITCH GRAY 1 28 7 229 PUSH BU...

Page 64: ...3 4 18 24 15 18 17 22 23 17 13 26 14 19 25 21 23 20 8 16 1 12 2 DOOR WIPER ROLLER ASSEMBLY Page 56 NOTE HINGE DOOR ARMS WIPER GET ASSEMBLED EXACTLY THE SAME AS SHOWN ON PAGES 38 39 NOT ALL PARTS ARE S...

Page 65: ...H 250HCN HCN 1 4 20 4 14 H 250RCN RCN 1 4 20 6 15 H 312HCN HCN 5 16 18 4 16 H 37038 JNYL 5 8 11 1 17 H 70003 HCS 1 4 20 X 3 4 SS 14 18 H 70055 HCS 5 16 18 X 1 SS 4 19 H 70103 HCS 3 8 16 X 3 4 SS 6 20...

Page 66: ...PAGE 58 SCRUBHEAD LIFT ASSEMBLY 22 14 15 12 11 1 13 17 18 25 26 12 19 23 21 2 3 8 6 7 26 14 20 16 17 17 9 21 23 15 8 25 24 4 5 27 9 25 SETUP FOR SERIAL 390704 GREATER...

Page 67: ...783 1 2 X 4 CLEVIS PIN 1 11 H 25328 SSS CP 1 4 20 X 3 8 1 12 H 28679 PPH 4 40 X 1 4 13 H 33374 SHAFT COLLAR 1 2 ID 1 14 H 70003 HCS 1 4 20 X 3 4 SS 4 15 H 70055 HCS 5 16 18 X 1 SS 3 16 H 70710 HN 1 4...

Page 68: ...SIDE BROOM WATER OPTION 21 14 20 17 12 19 18 23 3 4 5 2 11 9 6 14 12 8 18 12 22 24 17 13 17 7 12 25 25 23 19 15 19 1 19 16 19 10 Page 60...

Page 69: ...TUBE 5 8 ID 1 11 H 017 CLEAR TUBE 5 8 ID 1 12 H 081 CLAMP 7 16 25 32 SS 4 13 H 54631 5 16 BARBED ELBOW 1 14 H 54634 5 8 to 3 8 COUPLING 2 15 H 54635 1 2 X 1 2 X 90 BARBED ELBOW NYLON 1 16 H 5466 1 2 t...

Page 70: ...12 10 13 1 8 9 7 2 3 6 4 5 13 13 1 13 13 13 13 SPRAYJET SYSTEM Page 62 11 14 NOTE ITEM 14 IS IN REAR WALL OF FRAME...

Page 71: ...LINE FILTER 1 6 5 895 SPRAY NOZZLE 1 7 H 015 CLEAR HOSE 3 4 ID x 4 LG 1 8 H 015 CLEAR HOSE 3 4 ID x 6 LG 1 9 H 015 CLEAR HOSE 3 4 ID x 12 1 2 LG 1 10 H 02930 3 4 PLASTIC BARB TEE 1 11 H 0491686 625 ID...

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