Fabtech FTS22105 Installation Instructions Download Page 2

INSTRUCTIONS: 

1.

Disconnect the negative terminal on the battery.  Jack up the
rear end of the vehicle and support the frame rails with jack
stands.  Supporting the rear differential remove and discard
the rear shocks and u-bolts.  Lower the axle down slowly. Use
care not to over extend the brake hose

.

  NEVER WORK

UNDER AN UNSUPPORTED VEHICLE!

2.

Locate the E-Brake Cable mount on the driver side spring
pack perch. Remove the bolt attaching it to the perch and save
the hardware

3.

Clamp the leaf spring in the middle of the spring and remove
the center bolt. (DO NOT REMOVE THE LEAF SPRING
FROM THE TRUCK)  SEE PHOTOS BELOW

4.

Separate the individual leafs and install the provided FT30275
add a leafs with the new center bolt in a pyramid pattern
smallest on the bottom graduating to the longest on top. The
factory flat overload leaf should remain on the top of the pack.
Locate FT30284 Leaf Spring Spacer and place on the bottom
of the stack. Clamp the spacer and springs and tighten the
center bolt as not to leave a gap between the springs.  Cut the
thread of the bolt smooth with the nut. The nut should be on
the top of the leaf spring pack. SEE DRAWING AND
PHOTO BELOW

5.

Locate the upper leaf spring plate.  Use a drill with a 13/16”
drill bit and enlarge the factory hole in the plate. This is so the
new center pin nut will fit inside the plate. SEE PHOTO ON
NEXT PAGE

FT30275 

 Add-a-leaf 

FT30284  

Spacer 

Summary of Contents for FTS22105

Page 1: ...0284 Leaf Spring Spacer 2 FT30275 Add A Leaf 4 37000005081 3 8 SAE Flat Washer 1 FT30240BK Drv Sway Bar Brkt 2 37160003052 3 8 16 NyLok Nut 1 FT30241BK Pass Sway Bar Brkt 2 37161001081 3 8 16 x 1 Bolt 1 FTS419 Shim Kit 4 50000005081 1 2 SAE Flat Washer 2 50130003052 1 2 13 Nylok Nut 2 50131501081 1 2 13 x 1 1 2 Bolt 1 FT22105i Instruction Sheet Tool List Not Included Floor Jack Jack Stands Assorte...

Page 2: ... SEE PHOTOS BELOW 4 Separate the individual leafs and install the provided FT30275 add a leafs with the new center bolt in a pyramid pattern smallest on the bottom graduating to the longest on top The factory flat overload leaf should remain on the top of the pack Locate FT30284 Leaf Spring Spacer and place on the bottom of the stack Clamp the spacer and springs and tighten the center bolt as not ...

Page 3: ...stall Fabtech shock part number FTS7266 Performance Shocks or FTS81005 Dirt Logic Shocks not included with the factory hardware and torque bolts to 65lbs 8 Rotate the E Brake cable bracket so that it positions the cable below the spring plate and attach to the plate with the factory hardware Once tightened bend the bracket forward towards the front of the truck Locate the upper E brake cable brack...

Page 4: ...ch the brake line to the other end Reattach vent line SEE NEXT PHOTO 11 Recheck all bolts for proper torque Recheck brake hoses and lines for proper clearances 12 Install tires and wheels and torque lug nuts to wheel manufacturer s specifications Turn front tires left to right and check for appropriate tire clearance Note Some oversized tires may require trimming of the front bumper valance 13 Che...

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