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844 ER 3PH 

532366 - Rev.A

Tr

ansla

tion of the orig

inal instruc

tions

ENGLISH

3.4  EMERGENCY USE

3.  844 ER 3PH

 

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Uses other than the intended use are prohibited.

 

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It is prohibited to install the automation system outside of the 

limits specified in the Technical Data and Installation Require-

ments sections.

 

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It is forbidden to use 844 ER 3PH in a constructional configuration 

other than the one provided by the manufacturer.

 

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No component part of the product may be modified.

 

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It is prohibited to install the automation system on escape routes.

 

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It is prohibited to install the automation system to create fire 

doors.

 

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It is prohibited to install the automation system in environments 

in which there is a risk of explosion and/or fire: the presence of 

flammable gases or fumes is a serious safety hazard (the product 

is not ATEX certified).

 

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It is prohibited to power the system with energy sources other 

than those specified.

 

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It  is  prohibited  to  integrate  commercial  systems  and/or 

equipment other than those specified, or use them for purposes 

not intended and authorised by their respective manufacturers.

 

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Do not allow water jets of any type or size to come into direct 

contact with the gear motor.

 

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Do not expose the gear motor to corrosive chemicals or atmo-

spheric agents.

 

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It is prohibited to use and/or install accessories which have not 

been specifically approved by FAAC S.p.A.

 

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It is prohibited to use the automation system before performing 

commissioning.

 

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It is prohibited to use the automation system in the presence of 

faults which could compromise safety.

 

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It is prohibited to use the automation system with the fixed and/

or mobile guards removed or altered.

 

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Do not use the automation system unless the area of operation 

is free of persons, animals or objects.

 

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Do not enter/remain in the area of operation of the automation 

system while it is moving.

 

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Do not try to prevent the movement of the automation system.

 

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Do not climb on, hold onto or let yourself be pulled by the 

leaf.  Do not climb onto the gear motor.

 

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Do not allow children to approach or play in the area of operation 

of the automation system.

 

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Do not allow the control devices to be used by anyone who is 

not specifically authorised and trained to do so.

 

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Do not allow the control devices to be used by children or persons 

with mental and physical deficiencies unless they are supervised 

by an adult who is responsible for their safety.

 

!

During manual operation, gently guide the leaf the whole way, do not push 

it and let it slide freely.

3.3  UNAUTHORISED USE

3.1  INTENDED USE

The FAAC model 844 ER 3PH gearmotors have been designed to 

control horizontal movement sliding gates intended for installation 

in areas that are accessible to people, the main purpose of which is 

to provide safe access for goods, vehicles and people to industrial, 

commercial or residential buildings.
Only one gearmotor must be installed for each leaf.  The system 

requires a special foundation plate, supplied separately, which is 

embedded in a plinth.  The gate must be moved via a drive pinion and 

a rack (supplied separately).  The 844 ER 3PH has a built-in electronic 

board, with specific instructions.
To move the gate manually, follow the instructions in section 

§

 Manual 

operation.

 

!

Any other use that is not expressly specified in these instructions is prohibited 

and could affect the integrity of the product and/or represent a source of 

danger.

3.2  LIMITATIONS OF USE

The maximum force required to move the leaf by hand over its entire 

length of travel must be 225 N for residential areas and 260 N for 

industrial or commercial areas.
The maximum force required to start the movement must be less 

than the maximum torque at initial thrust of the operator indicated 

in the technical data.
The leaf must fall within the dimensional and weight limits indicated 

in the technical data.
The presence of weather conditions such as snow, ice and strong wind, 

even occasional, could affect the correct operation of the automation, 

the integrity of the components and be a potential source of danger 

(see § Emergency use). 
844 ER 3PH is not designed to be a security (break-in protection) 

system.
If there is a pedestrian access gate integrated in the leaf of the gate, 

the motorised movement must be disabled when the pedestrian gate 

is not in a safe position.
The installation must be visible during the day and at night.  If it is 

not, appropriate solutions must be provided to make the fixed and 

moving parts visible.
Implementing the automation requires the installation of the neces-

sary safety devices, identified by the installer through an appropriate 

risk assessment of the installation site.

In emergencies or if there is a fault, turn off the power supply to the 

automation.  If the leaf can be moved safely by hand, use the MANUAL 

OPERATION mode; otherwise place the automation out of service until 

it has been reset/repaired. 
In the case of a breakdown, the automation must be reset/repaired 

exclusively by the installer/maintenance technician.

Summary of Contents for 844 ER 3PH

Page 1: ...844 ER 3PH Translation of the original instructions...

Page 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2020 Copyright FAAC S p A ab dem 2020 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Page 3: ...Model 844 ER 3PH The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfilled are as follows 1 1 2 1 1 3 1 1 5 1 1 6 1 2 1...

Page 4: ...10 4 3 Example system 11 4 4 Installation dimensions 12 5 MECHANICAL INSTALLATION 13 Tools required 13 5 1 Replacing the spring for leaves weighing more than 1000 kg 13 5 2 Installing the foundation...

Page 5: ...ed standards on the basis of the actual condition of the locations and structures where the product 844 ER 3PH will be installed prior to commissio ning the machine These activities include the analys...

Page 6: ...in any way Close off the work site even temporarily and prevent access transit EC countries must comply with the legislation that transposes the European Construction Site Directive 92 57 EC The insta...

Page 7: ...ndwasher 2 Whenever the gearmotor is handled the vent must be closed to prevent oil leaking out 1 Gearmotor 844 ER 3PH 2 Gearmotor bracket guards and Hardware accessories 3 Limit switches 4 Instructio...

Page 8: ...their safety During manual operation gently guide the leaf the whole way do not push it and let it slide freely 3 3 UNAUTHORISED USE 3 1 INTENDED USE The FAAC model 844 ER 3PH gearmotors have been des...

Page 9: ...mum force exerted by the gearmotor is adjusted by means of the mechanical twin disk clutch in oil bath Inductivelimitswitches To be fixed to the rack to set the opening and closing stop positions End...

Page 10: ...glands to install in the board compartment 13 Dowel pin and washer for securing the Z16 and Z20 pinions casing fastening screws with screw caps clutch adjustment spring for leaves weighing more than1...

Page 11: ...eavethegearmotorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE GEARMOTOR 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Open the release lever...

Page 12: ...d by the gearmotor and wind action Perform structural calculations where necessary The structure must show no signs of corrosion or cracking The leaf must remain vertical throughout the entire length...

Page 13: ...YSTEM The example is an illustration only and is just one of the possible ap plications of the 844 ER 3PH 1 Mains power supply 4G 1 5 mm2 2 Circuit breaker 3 Junction box 4 Gearmotor power supply 5 Ge...

Page 14: ...12 5 28 105 Z12 113 Z16 121 Z20 60 50 50 144 275 275 0 50 0 50 50 60 60 144 90 90 Translation of the original instructions ENGLISH STEEL RACK FOUNDATION PLATE Opening to the left 4 4 INSTALLATION DIM...

Page 15: ...ew on steel rack Level Angle grinder Wire strippers Electrician s scissors Screw clamp Welder for weld on steel rack 2 5 6 Flat head screwdriver 3 8 PHILLIPS SCREWDRIVERS x x Nm TORQUEWRENCH if necess...

Page 16: ...litwithconcrete makingsurethat the cable conduits protrude in the correct position with respect tothegearmotor Placetheplateatthecentreofthefoundation leaving its surface uncovered 3 Cleananyconcretef...

Page 17: ...with the 4 fasteners 15 Pass the electric cables through the hole on the base and as far as the board Be careful not to damage the electrical cable tubes 4 Make sure that the gearmotor is level Posit...

Page 18: ...cers so that they touch the top of the slots this will allow future adjustments if the guide were to move downwards if an element of the rack needs to be shortened cut it with an angle grinder away fr...

Page 19: ...nthespacerssothattheytouchthetopoftheslots thiswill allow future adjustments if the guide were to move downwards 4 Drill the hole and make a thread in it 22 5 Fasten using the screw and washer 23 6 Mo...

Page 20: ...rackandpinioniscorrect with the gearmotor stopped it is possible to rock the leaf manually to the left and right by a few millimetres 3 Make sure that the rack is centred on the pinion 25 B Move the l...

Page 21: ...KEY 1 Open the release lever using the key Remove the screw and the locking lever then remove the nut and the existing lock 2 Install the new lock and fasten it using the nut Insert the locking lever...

Page 22: ...to the specific instructions for the electronic board 7 2 EARTHING THE GEARMOTOR F Carry out the work with the power supply disconnected Connect the earth of the system to the free faston connector o...

Page 23: ...least 2 cm from the mechanical stop 5 Position a plate at the end of the rack and slide it in the opening direction until the FCA LED on the board switches off Slide it along for another 4 cm 6 Faste...

Page 24: ...sary LIMITING THE STATIC FORCE The static force is limited by adjusting the mechanical clutch F The clutch must be adjusted with the power supply disconnected The844ER3PHissuppliedwiththeclutchadjuste...

Page 25: ...ASING Thecasingprotectstheelectroniccomponentsandpreventsaccesstomoving parts Neverleavethegearmotorunattendedwithoutthecasingfitteduntil installation has been completed 1 Apply the adhesive sign 1to...

Page 26: ...etc 12 Check that the gate s CE marking and the DANGER AUTOMATIC MOVEMENT warning sign is present intact and legible 12 9 MAINTENANCE RISKS PERSONAL PROTECTIVE EQUIPMENT 9 1 ROUTINE MAINTENANCE Thetab...

Page 27: ...or atmospheric agents Donotallowwaterjetsofanytypeorsizetocomeintodirectcontact with the gearmotor Do not expose the automation to flammable gases or fumes Do not perform any work on the components of...

Page 28: ...it is vertical and remove it 36 2 Close the lock cover 3 Move the leaf manually to make sure that the mechanical system meshes correctly Makesurethatthegateisatitsopeningorclosingendoftravelposition t...

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Page 32: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 844 ER 3PH 27 532366 Rev A...

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