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1) ATTENTION! To ensure the safety of people, it is important that you read

all the following instructions. Incorrect installation or  incorrect use of
the product  could  cause  serious harm   to people.

2) Carefully read the instructions before beginning to install the product.

3) Do not  leave packing materials (plastic, polystyrene, etc.)   within  reach

of  children as  such materials  are  potential  sources  of  danger.

4) Store these instructions for  future reference.

5) This product was designed and built strictly for the use indicated in this

documentation. Any other use, not expressly indicated here, could
compromise the good condition/operation of the product and/or be a
source of danger.

6) FAAC declines all liability caused by improper use or use other than that

for which the automated system was intended.

7) Do not install the equipment in an explosive atmosphere: the presence

of  inflammable gas or fumes is a serious danger to safety.

8) The mechanical parts must conform to the provisions of Standards EN

12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the Standards
mentioned above must be observed, in addition to national legal
regulations.

9) FAAC is not responsible for failure to observe Good Technique in the

construction of the closing elements to be motorised, or for any
deformation that may occur during use.

10) The installation must conform to Standards EN 12453 and EN 12445.

 For non-EU countries, to obtain an adequate level of safety, the Standards
mentioned above must be observed, in addition to national legal
regulations.

11) Before attempting any job on the system, cut out electrical power .

12) The mains power  supply of the automated system must be fitted with an

all-pole  switch with contact opening distance of 3mm or greater. Use
of a 6A thermal breaker with all-pole circuit break is recommended.

13) Make sure that a differential switch with threshold of 0.03 A is fitted

upstream of the system.

14) Make sure that the earthing system is perfectly constructed, and

connect metal parts of  the means of the closure to it.

15) The safety devices (EN 12978 standard)  protect any danger areas

against

mechanical movement Risks

, such as crushing, dragging,

and shearing.

16) Use of at least one indicator-light (e.g. FAACLIGHT ) is recommended

for every system, as well as a warning sign adequately secured to the
frame structure, in addition to the devices mentioned at point “15”.

17) FAAC declines all liability as concerns safety and efficient operation

of the automated system, if system components not produced by
FAAC are used.

18) For maintenance, strictly use original parts by FAAC.

19) Do not in any way modify the components of the automated system.

20) The installer shall supply all information concerning manual operation

of the system in case of an emergency, and shall hand over to the
user the warnings handbook supplied with the product.

21) Do not allow children or adults to stay near the product while it is

operating.

22) Keep remote controls or other pulse generators away from children,

to prevent the automated system from being activated involuntarily.

23) Transit through the leaves is allowed only when the gate is fully open.

24) The user must not attempt any kind of repair or direct action whatever

and contact qualified personnel only.

25) Maintenance: check at least every 6 months the efficiency of the

system, particularly the efficiency of the safety devices (including,
where foreseen, the operator thrust force) and of the release devices.

26) Anything not expressly specified in these instructions is not permitted.

WARNINGS FOR THE INSTALLER

GENERAL SAFETY OBLIGATIONS

EC DECLARATION OF CONFORMITY FOR MACHINES

(DIRECTIVE 98/37/EC)

Manufacturer:

FAAC S.p.A.

Address:

Via Benini, 1  - 40069  Zola Predosa BOLOGNA - ITALY

Declares that:

402  mod.  operator,

• is built to be integrated into a machine or to be assembled with other machinery to create a machine under the

provisions of Directive 98/37/EC;

• conforms to the essential safety requirements of the following EEC directives:

73/23/EEC and subsequent amendment  93/68/EEC.
89/336/EEC and subsequent amendment  92/31/EEC and 93/68/EEC

and also declares that it is prohibited to put into service the machinery until the machine in which it will be
integrated or of which it will become a component has been identified and declared as conforming to the
conditions of Directive 98/37/EC.

Bologna, 01 January 2005

The Managing Director

A. Bassi

Summary of Contents for 402

Page 1: ...Leading the way Installation Manual 402 Leading the way Leading the way Swing Gate System ...

Page 2: ...RAL RULES FOR DETERMINING THE INSTALLATION DIMENSIONS p 4 3 3 INSTALLATION OF THE OPERATORS p 4 4 START UP p 6 4 1 ADJUSTING THE ANTI CRUSHING SYSTEM p 6 5 FINAL OPERATIONS p 7 6 AUTOMATED SYSTEM TEST p 7 7 MANUAL OPERATION p 7 8 RESTORING NORMAL OPERATION MODE p 7 9 MAINTENANCE p 7 10 REPAIRS p 7 11 TROUBLE SHOOTING p 8 Read this instruction manual to the letter before you begin to install the pr...

Page 3: ...nger areas against mechanical movement Risks such as crushing dragging and shearing 16 Use of at least one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 15 17 FAAC declines all liability as concerns safety and efficient operation of the automated system if system compon...

Page 4: ...alves Gerotor pump Operators mod 402 provide a connector block for each operator Photocells Electronic control unit Key operated push button T 10 Radio receiver Flashing light Electric lock if necessary 1 To lay the electrical cables use adequate rigid and or flexible pipes 2 Always separate the connection cables of the low voltage accessories from the 230 V power cables Use separate sheaths to av...

Page 5: ...compromising good operator functionality we recommend you to respect the indicated dimensions For iron pilasters accurately weld the rear attachment ref Fig 6 directly on the pilaster For masonry pilasters select one of the following solutions A appropriately lay a walling in plate and then accurately weld the rear attachment B secure with screws and expansion plugs the rear attachment plate ref a...

Page 6: ...e leaf with two weld spots protecting the rod against any welding waste If the gate structure does not permit the attachment to be firmly fastened take action on the structure creating a solid support base 9 Release the operator and manually check if the gate is free to open completely stopping on the travel limit mechanical stops and if leaf movement is good and friction free 10 Definitively weld...

Page 7: ...automated system has an anti crushing safety device which limits the operator s force if an obstacle is encountered while the gate is moving To adjust the intervention threshold of the anti crushing system turn the By Pass screws on the flange FIG 12 the red screw controls closing movement torque the green screw controls opening movement torque To increase torque turn the screws clockwise To reduc...

Page 8: ...kwise until it stops Fig 15 Lastly remove the key and restore the power supply to the system 9 MAINTENANCE Run a functional check of the system at least every 6 months with special attention to the efficiency of the safety and release devices Including the thrust force of the operator and to perfect operation of the gate hinges Also periodically check quantity of oil inside the tank Oil level chec...

Page 9: ... chapter 9 Fig 16 Check the connection and operation of the thrust capacitor Check the efficiency of the electronic control unit Check the adjustment of the anti crushing system paragraph 4 1 Make sure that you have removed the breather screw chapter 5 Run some complete gate opening and closing cycles in order to release any air inside the piston An initial minimum oil leak is normal A larger leak...

Page 10: ... _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ n a i c i n h c e T r e m o t s u C 9 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 11: ...an electric lock as they guarantee mechanical locking of the leaf when the motor is not operating The other models without a hydraulic locking always require one or more electric locks to ensure the leaf is mechanically locked Leaves of up to 3 mt can be automated depending on the selected model The functioning of the operators is controlled by an electronic control unit housed in an enclosure wit...

Page 12: ......

Page 13: ...gstoke RG21 6YT Telephone 01256 318100 Fax 01256 318101 Email sales faac co uk Website www faac co uk V5 01 07 Your authorised FAAC dealer Your authorised FAAC dealer The descriptions and illustrations contained in this manual are not binding FAAC reserve the right whilst leaving the main features of the main equipment unaltered to undertake any modifications it holds necessary for either technica...

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