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FAAC 400, Instruction Manual

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400

Hydraulic Swing Gate Operator

UL325 Compliant

FAAC International Inc.

Headquarter & East Coast Operations

5151 Sunbeam Road

Suites 9-11

Jacksonville, FL 32257

Tel. 866 925 3222

www.faacusa.com

FAAC International Inc.

West Coast Operations

357 South Acacia Avenue

Unit 357

Fullerton, CA 92831

Tel. 800 221 8278

Summary of Contents for 400

Page 1: ...AC International Inc Headquarter East Coast Operations 5151 Sunbeam Road Suites 9 11 Jacksonville FL 32257 Tel 866 925 3222 www faacusa com FAAC International Inc West Coast Operations 357 South Acacia Avenue Unit 357 Fullerton CA 92831 Tel 800 221 8278 ...

Page 2: ......

Page 3: ...8 4 START UP 10 Anti Crushing System Adjustments 10 5 FINAL OPERATIONS 10 6 SYSTEM TEST 11 7 MANUAL OPERATION 11 8 RESTORING NORMAL OPERATING MODE 11 9 SPECIAL APPLICATIONS FOR SWING LEAF GATES 11 Opening Outward with Operator Installed Inside 11 10 POSITIVE STOP ACCESSORY 12 11 MAINTENANCE AND REPAIRS 13 12 EXPLODED VIEWS 14 400 CBAC 14 Cylinder 15 Locking Cap 16 Rear Flange 17 13 455 D CONTROL B...

Page 4: ...s 29 AC Power Connection 29 Magnetic Lock Connection 29 17 TROUBLESHOOTING 30 LIMITED WARRANTY 31 Read this instruction manual before you begin installing the product Information regarding personal safety and proper maintanence of the product Information regarding the product s characteristics or operation ...

Page 5: ... line of sight of the gate Activation of the reset control shall not cause the operator to start 7 All warning signs and placards must be installed and easily seen within visible proximity of the gate A minimum of one warning sign shall be installed on each side of the gate 8 For gate operators that utilize a non contact sensor photo beam or the like See instructions on the placement of non contac...

Page 6: ...used by improper erroneous or unreasonable use If a gate system component malfunctions disconnect the main power before attempting to repair it Do not impede the movement of the gate you may injure yourself or damage the gate system as a result This equipment may reach high thermal temperatures during normal operation therefore use caution when touching the external housing of the gate operator Us...

Page 7: ...gs such as factories loading docks or other locations not intended to service the general public RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security areas or other restricted access locations that do not service the general public and in which unauthorized access is prevented via ...

Page 8: ...SB 400 SBS 400 CBACR 400 CBAC EG 400 SB EG The FAAC Model 400 Swing Gate Operator consists of an electric pump and a hydraulic piston which transmits drive to the gate leaf Models with hydraulic locking do not require the installation of electric locks as they provide mechanical locking of the leaf when the motor is not operating Models without hydraulic locking require the installation of electri...

Page 9: ...stops must be provided Perform all metal work before installing the automated gate operator system The condition of the structure directly influences the reliability and safety of the automated system Attention To avoid compromising operator functionality use measurements and dimensions indicated 1 Fasten the rear attachment to a pillar or column support Follow the measurements indicated in Tables...

Page 10: ... spots protect rod from welding slag If the gate structure does not permit the bracket to be firmly fastened modify the structure to create a solid support base 10 Release the operator and manually check that the gate can freely and completely open Ensure that it stops via the travel limit mechanical stops and that leaf movement is good and frictionless 11 Temporarily release the operator from the...

Page 11: ...ure screw green wording gate opening direction CLOSE pressure screw red wording gate closing direction To reduce torque turn screws counter clockwise To increase torque turn screws clockwise When you have finished making adjustments re position the knob Fig 14 Ref 4 and tighten the screw Fig 14 Ref 3 Close the cover and lock it by turning the key counter clockwise Figure 11 Figure 13 Figure 12 Con...

Page 12: ... and use of the operator and indicate potentially dangerous areas of the automated system Rod effective stroke maximum dimension Figure 17 Table C Standard Operators Recommended Dimensions If the gate has to be moved manually due to a power failure or a fault in the system use the release device as described below Lift the protective plug Fig 16 Ref 1 and insert the supplied key Fig 16 Ref 2 Turn ...

Page 13: ... limit the rod s travel in both directions P N 490109 STANDARD 490043 EG The accessory is mounted on the front flange of the operator using the supplied bolts With the use of the proper square shaped swivel joint supplied It s possible to limit the rod s travel and create two solid mechanical stop positions For additional details please refer to the instructions included with the positive stop acc...

Page 14: ...he operator vertically with the rear flange high up Remove the oil fill plug Insert a screwdriver until it comes in contact with the electric motor as shown in Fig 18 Remove the screwdriver and check oil level as shown in Fig 18 USE ONLY FAAC HP FLUID OIL Periodically check for correct adjustment of the anti crushing safety device and the effectiveness of the release system to allow manual operati...

Page 15: ...VENT SCREW LABEL 19 7182175 LONG PIN 20 701829 TORX M5X20 INOX SCREW 21 7110015 OIL PLUG POS P N DESCRIPTION 22 701039 VENT SCREW 4X6 23 7094065 SOFT COPPER WASHER 29 3204425 CAST IRON PUMP LT 1 30 706152 PIN 4x28 m6 31 7090010015 GASKET OR 4 48X1 78 32 7039025 OPERATOR FRONT WASHER 33 702201 HEX NUT 34 7073095 SWIVEL JOINT SQUARE 35 7220355 FRONT MOUNTING BRACKET 36 703401 LOCK WASHER 4 3X9 37 71...

Page 16: ...285 SHUTTLE PISTON WITH O RING 11 7366025 CYLINDER 12 7091015 SEAL PISTON 13 4350105 PISTON ASSEMBLY 14 4994625 FRONT FLANGE POS P N DESCRIPTION 15 701829 TORX M5X20 INOX SCREW 16 63000315 FRONT FLANGE BUSHING 17 7090360025 GASKET O RING 40 95X2 62 18 7090815 D RING 19 7094505 GUIDE RING 20 7361335 RETRACT TUBE 21 7310315 BY PASS ASSEMBLY 22 7210025 BY PASS ASSEMBLY 23 711021 BY PASS ASSEMBLY 24 7...

Page 17: ...ER 05 729043 LOCK LEVER 06 7090895 21x2 O RING 07 7275285 TOP COVER 08 7131005 KEY 09 7275275 CAP FOR LOCK POS P N DESCRIPTION 10 7090855 O RING 33 05X1 78 11 722795 BASE SUPPORT FOR RELEASE 12 7090865 O RING 41X1 78 13 718358 BY PASS EXTENSIONS 14 718359 ACTIVATION EXTENSIONS 15 7090845 O RING 4X2 5 16 490327 KIT BY PASS EXTENSIONS 17 490326 KIT RELEASE 18 4185045 LOCKING CAP ASSEMBLY ...

Page 18: ...DESCRIPTION 01 7171485 BACK FLANGE 02 417010 WIRING HARNESS 03 63001005 MOULDED CABLE KIT 04 7090895 21X2 O RING 05 7110015 PLUG POS P N DESCRIPTION 06 7109135 STRAIN RELIEF 07 701479 SCREW 3X12 08 701466 SCREW M3X8 09 7090725 O RING 14X1 5 Rear Flange ...

Page 19: ...af Stop Limit switch Opening Safety Devices Closing Safety Devices Power Supply Earth Terminal Board Outputs Flashing Lamp Motors 24 VDC Acces sories Power Supply 24 VDC Indicator Light Fail Safe 12 VAC Electric Lock Power Supply Programmable Functions Logic Pause Time Thrust Force Torque at Initial Thrust Opening and Closing Leaf Delay Reversing Stroke Over Pushing Stroke Indicator Light Pre Flas...

Page 20: ...fixed obstacles walls etc against the risk of impact and crushing Opening Closing Safety Devices Closing Safety Devices Opening Safety Devices Connection of ONE Pair of Closing Photocells and ONE Pair of Opening Closing Photocells Recommended Layout Closing Safety Devices They operate only during the gate closing movement and therefore they are suitable for protecting the closing area against the ...

Page 21: ...re J Figure M Figure L Figure K Connection of ONE Pair of Opening Photocells Connection of ONE Pair of Opening Photocells and ONE Pair of Closing Photocells Connection of TWO Pairs of Closing Photocells Connection of ONE Pair of Closing Photocells Connection of TWO N C Contacts in Series e g Photocells Stop Connection of TWO N O Contacts in Parallel e g Open A Open B 13 4 2 Terminal Block J3 Power...

Page 22: ...ate when the gate is open they prevent the leaf closing movement NB If no closing safety devices are connected jumper connect terminals CL and TX FSW Fig G OP FSW Opening safety devices contact N C The purpose of the opening safety devices is to protect the leaf move ment area during opening During opening in the E A S EP AP SP logics the safety devices reverse the movement of the gate leaves Duri...

Page 23: ... Simple Learning 3 s Complete Learning OPERATING LOGICS see tab 3 a h If using hydraulic operators set force to maximum level 13 4 7 Terminal Block J6 Limit Switch or Gatecoder 13 5 1 Basic Programming To access BASIC PROGRAMMING press key F Press and hold F the unit will display the name of the first func tion parameter When you release the key the unit will display the parameter s current value ...

Page 24: ...ng and off when gate is closed Differentfigurescorrespondtotheextra time compared to normal work time opening or closing whentheoutputcanbeused viaarelay to power a courtesy light Time can be adjusted from to sec in 1 sec steps and from to min in 10 sec steps Standard indicator light from to Timed output CLOSING PHOTOCELLS REVERSE AT RELEASE Enable this function if you want the closing photocells ...

Page 25: ...N A pulses by key push button or radio control 1 OPEN Slow down at opening of leaf 1 2 OPEN Leaf 1 stops at opening and leaf 2 begins its opening movement 3 OPEN Slow down at opening of leaf 2 4 OPEN Leaf 2 stops at opening and immediately begins its closing movement 5 OPEN Slow down at closing of leaf 2 6 OPEN Leaf 2 stops at closing and leaf 1 begins its closing movement 7 OPEN Slow down at clos...

Page 26: ...the display stops flashing press push button F to exit and save the programming The procedure is complete and the gate is ready to operate Notes The slow down pulse should be given before the gate reaches the positive stop to prevent the leaf from hitting it at full speed it would be mistaken for an obstacle If only one leaf is present the entire sequence must neverthe less be effected When the le...

Page 27: ...O s e v a s s e u n i t n o c e s a e l e r n o d n a s k c o L g n i n e p o D E K C O L 3 f a e l e h t s e s o l C t c e f f e o N d e l b a s i d N E P O t c e f f e o N t c e f f e o N d e l b a s i d N E P O E c i g o L S E S L U P S U T A T S E T A G A N E P O B N E P O P O T S S E C I V E D Y T E F A S G N I N E P O S E C I V E D Y T E F A S G N I S O L C E C I V E D Y T E F A S L C P O D ...

Page 28: ...ter reversing it immediately stops operation NB Effects on other active pulse inputs in brackets P A c i g o L S E S L U P S U T A T S E T A G A N E P O B N E P O P O T S S E C I V E D Y T E F A S G N I N E P O S E C I V E D Y T E F A S G N I S O L C E C I V E D Y T E F A S L C P O D E S O L C s e s o l c d n a f a e l e h t s n e p O e m i t e s u a p r e t f a t i s e s o l c d n a f a e l e l g...

Page 29: ...27 FAAC 400 Hydraulic Swing Gate Operator 15 PREWIRED ENCLOSURE DIAGRAM ...

Page 30: ...from power surges and or light ning Use a grounding rod if necessary A surge suppressor is recommended for additional protec tion AC Power Connection 1 Turn the circuit breaker for the AC gate operator power to OFF before connecting the AC input wires 2 Turn the Power Switch located on the left side of the prewired enclosure to OFF before connecting the AC input wires 3 Connect the AC input wires ...

Page 31: ...y FSWOP and FSWCL should be illuminated except when a reversing device is trig gered If either does not illuminate then one of your reversing devices is preventing the gate from responding to your signal Check your revers ing devices If no reversing devices are installed make sure a circuit is installed between appropriate terminals D Gate moves slowly Check the adjustment of the anti crushing sys...

Page 32: ...roduct s or has been subject to misuse negligence or accident or has not been operated in accordance with FAAC Inter national Inc s or FAAC S p A s instructions or has been operated under conditions more severe than or otherwise exceeding those set forth in the specifications for such product s Neither FAAC S p A nor FAAC International Inc shall be liable for any loss or damage whatsoever resultin...

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