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Ezgo 606905, Owner'S Manual

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Ezgo 606905 Owner'S Manual Download Page 59

Appendix B - 1

VEHICLE WARRANTIES

Owner’s Manual and Service Guide

VEHICLE WARRANTIES

Summary of Contents for 606905

Page 1: ...O W N E R S G U I D E 606905 ISSUED OCTOBER 2007 REVISED FEBRUARY 2010 606905...

Page 2: ...tions that could be hazardous Improper service or repair may damage the vehicle or render it unsafe WASH HANDS AFTER HANDLING Battery posts terminals and related accessories contain lead and lead comp...

Page 3: ...E Z GO Division and therefore is subject to change without notice The E Z GO Division DISCLAIMS LIABLITY FOR ERRORS IN THIS MANUAL and the E Z GO Division SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDEN...

Page 4: ...e governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle sp...

Page 5: ...GATE OPERATION 4 ELECTRIC LIFT BED OPERATION 4 Fig 8 Electric Lift Switch 4 OPERATING THE VEHICLE 5 RUN IN 5 Fig 9 Check Oil Level on Dipstick 5 Fig 10 Clean Entire Dipstick 6 COLD STARTING 6 STARTIN...

Page 6: ...20 BATTERY CLEANING 20 Fig 31 Preparing Acid Neutralizing Solution 21 Fig 32 Typical Brake Performance Test 21 BRAKES 21 PERIODIC BRAKE TEST FOR MECHANICAL BRAKES 22 AIR INTAKE AND COOLING FINS 22 Fig...

Page 7: ...icles BE OPER ATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS This restriction is important to the SAFE USE AND OPERATION of the product On behalf...

Page 8: ...eir speed to no more than the speed of other vehicles when used in a golf course environment Additionally speed should be further moderated by the environmental conditions terrain and common sense GEN...

Page 9: ...s or maintenance All tests must be conducted in a safe area that is free of both vehicular and pedestrian traffic Replace damaged or missing warning caution or information labels Keep complete records...

Page 10: ...Owner s Manual and Service Guide Page viii SAFETY INFORMATION NOTES...

Page 11: ...terrain and conditions However improper operation faulty maintenance or poor housekeeping may contrib ute to a condition of instability and defeat the purpose of the standard Some of the conditions w...

Page 12: ...or trailer 6 5 Changing and Charging Storage Batteries for Electric Personnel and Burden Carriers 6 5 1 The user shall require battery changing and charging facilities and procedures to be in accordan...

Page 13: ...1 Personnel and Burden Carrier Operator Qualifications Only persons whoa are trained in the proper operation of the carrier shall be authorized to operate the carrier Oper ators shall be qualified as...

Page 14: ...zed speed limits Under normal traffic conditions keep to the right Maintain a safe distance based on speed of travel from a carrier or vehicle ahead and keep the carrier under control at all times 7 3...

Page 15: ...nd addressed via appropriate hazardous materials regulations 7 3 4 7 Do not operate a carrier with a leak in the fuel system or battery s Battery s shall be charged and serviced per manufacturer s ins...

Page 16: ...ectional controllers limit switches protective devices electrical conductors insulators and connections shall be inspected and maintained per carrier manufacturer s recommendation p Carriers shall be...

Page 17: ...o use it safely Maintaining good performance depends to a large extent on the operator Hydrogen gas is generated as a natural part of the lead acid battery charging process A 4 concentration of hydrog...

Page 18: ...ge if equipped will either be located on the dash panel electric Ref Fig 2 on page 2 or directly on the fuel tank mechanical If the vehicle is equipped with factory installed custom accesso ries some...

Page 19: ...vate as the brake pedal reaches the park or latch position Depressing the brake pedal further will increase the effectiveness of the front brakes HORN The horn is operated by pushing the horn button l...

Page 20: ...r Cable are available only for certain models Over time the gas strut may allow the load bed to slowly lower If this condition is evident replacement of gas strut is required To lower the manual lift...

Page 21: ...ake and may cause inadvertent vehicle movement Turn the key to the OFF position whenever the vehicle is parked To prevent inadvertent movement when the vehicle is to be left unattended engage the park...

Page 22: ...t to the ON position Move the direction selector to the direction desired Release the park brake by depressing the service brake pedal until the park brake releases Slowly depress the accelerator peda...

Page 23: ...nt reserve to start the vehicle The vehicle uses a combination starter generator to both start the engine and charge the battery The engine will not idle therefore the battery cannot be charged while...

Page 24: ...To reduce the possibility of cosmetic damage do not use any abrasive or reactive solvents to clean plastic parts It is important that proper techniques and cleaning mate rials be used Using excessive...

Page 25: ...er Raise the vehicle enough to place a jack stand under the outer ends of the rear axle Lower the jack and test the stability of the vehicle on the two jack stands Place the jack at the center of the...

Page 26: ...king or inflating The vehicle is fitted with low pressure tubeless tires mounted on one piece rims therefore the most cost effective way to repair a puncture in the tread is to use a commercial tire p...

Page 27: ...and does not idle When starting the engine the starter gen erator functions as a starter and with the engine running it functions as a generator With the short running times associated with this kind...

Page 28: ...ury or death while transporting vehicle Secure the vehicle and contents Never ride on vehicle being transported Always remove windshield before transport ing Maximum speed with sun top installed is 50...

Page 29: ...lized with a solution of 2 teaspoons 10 ml sodi um bicarbonate baking soda dissolved in 1 quart 1 liters of water and flushed with water Aerosol containers of battery terminal pro tectant must be used...

Page 30: ...Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings Fig 18 Serial Number Plate Location Label No Serial Number Labels Lift Fl...

Page 31: ...housing and fins clean if required ENGINE OIL 9 Check and add if required DO NOT OVERFILL STARTER GENERATOR BELT 9 Check for tension wear cracks MONTHLY 20 HOURS includes items listed in previous tabl...

Page 32: ...uired KING PINS 9Check for excessive play and tightness of retaining nuts STEERING ASSEMBLY 9Check bellows and pinion seal for damage or grease leakage RACK END BALL JOINT Lubricate use wheel bearing...

Page 33: ...pstick hole and remove Examine the level of the oil on the dipstick Fig 21 Check Oil Level on Dipstick The engine can be operated safely as long as oil is within the safe operating range as indicated...

Page 34: ...Ref Fig 23 on page 18 Remove the oil fill cap Fig 23 Cleaning Top of Engine Clean the area around filter Using a filter wrench strap wrench or other suitable wrench remove the filter B from the engine...

Page 35: ...oil to enter the air filter enclosure Fig 27 Add Engine Oil Both the oil dipstick and fill cap must be in place before operat ing the engine Failure to install the dipstick and fill cap will result in...

Page 36: ...to another area of the vehicle or storage facility where it will attack the metal structure or the concrete asphalt floor Additionally a residue will be left on the battery which is conductive and wil...

Page 37: ...Performance Test should be per formed regularly as an evaluation of braking system per formance It is useful as a method of identifying subtle loss of performance over time Fig 31 Preparing Acid Neutr...

Page 38: ...the vehicle stops more than 4 ft 1 2 m beyond the accept able stopping distance or pulls to one side the vehicle has failed the test and should be tested again If the vehicle fails the second test it...

Page 39: ...nstall the element and cover the same way they were removed Be sure the positioning arrow on cover is pointing upward and all clips are fastened securely If the element is in acceptable condition loos...

Page 40: ...evice that can create a spark When refueling inspect the fuel cap for leaks or breaks that could result in fuel spill age Always wear safety glasses while refueling to prevent possible eye injury from...

Page 41: ...page 26 Use care when tightening fasteners and refer to the Technician s Repair and Service Manual for specific torque values Generally three grades of hardware are used in the vehi cle Grade 5 hardw...

Page 42: ...hart specifies lubricated torque figures Fasteners that are plated or lubricated when installed are considered wet and require approximately 80 of the torque required for dry fasteners 4 5 8 11 15 20...

Page 43: ...ON AND SERVICE INFORMATION Page 27 Owner s Manual and Service Guide Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings NOTES...

Page 44: ...ATION AND SERVICE INFORMATION Page 28 Owner s Manual and Service Guide Read all of Manual to become thoroughly familiar with this vehicle Pay particular attention to all Notes Cautions and Warnings NO...

Page 45: ...Page 29 Owner s Manual and Service Guide GENERAL SPECIFICATIONS GENERAL SPECIFICATIONS...

Page 46: ...for operator and one passenger ENGINE 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Repl...

Page 47: ...ENGINE 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartridge Air Filter...

Page 48: ...r ENGINE 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartridge Air Filt...

Page 49: ...r ENGINE 13 HP rated 401 cc Single Cylinder Air Cooled Overhead Valve Pressurized Lubrication with replaceable Oil Filter Internal Balance Shaft Solid State Ignition Replaceable Dry Cartridge Air Filt...

Page 50: ...800 INDUSTRIAL 800 MPT 1200 INDUSTRIAL 1200 103 in 262 cm Rear 38 in 97 cm Front 35 in 89 cm 10 in 25 cm 47 in 119 cm 66 in 168 cm 111 in 282 cm 11 5 in 29 cm 18 in 46 cm 42 5 in 108 cm 50 in 127 cm...

Page 51: ...41 Vehicle Incline Specifications and Turning Clearance Diameter RECOMMENDED MAX RAMP GRADE 25 or 14o MAX RECOMMENDED MAX SIDE TILT 25 or 14o MAX TURNING CLEARANCE DIAMETER MPT 800 19 ft 5 8 m MPT 120...

Page 52: ...Page 36 Owner s Manual and Service Guide GENERAL SPECIFICATIONS NOTES...

Page 53: ...Appendix A 1 Owner s Manual and Service Guide LABELS AND PICTOGRAMS LABELS AND PICTOGRAMS...

Page 54: ...m golf balls or other flying objects EGWHL14 WARNING Keep entire body inside car 27653G01 DO NO AMPER WI H OR CHANGE HIS AD US MEN OF HE GOVERNOR FAILURE O COMPLY COULD RESUL IN SER OUS PERSONAL N URY...

Page 55: ...P OVER LOAD CENTER OF GRAVITY MAXIMUM HEIGHT X XX WARNING MAXIMUM LOAD CENTER OF GRAVITY KEEP LOAD AS FAR FORWARD AS POSSIBLE DO NOT RIDE IN LOAD BED KEEP HANDS FINGERS AWAY FROM DUMP BED DO NOT STAND...

Page 56: ...NING LETHAL VOLTAGE WARNING EXPLOSIVE LOW OIL PRESSURE 17 18 19 20 21 22 23 24 25 26 27 DO NOT DISPOSE OF BATTERIES IN LANDFILL DO NOT DRIVE ON HIGHWAY WINDSHIELDS DO NOT PROVIDE PROTECTION FROM FLYIN...

Page 57: ...RATOR PEDAL AND ACCELERATE SMOOTHLY TO LEAVE A GASOLINE POWERED VEHICLE IN PARK Q APPLY PARKING BRAKE Q TURN KEY TO OFF Q MOVE DIRECTION SELECTOR TO FORWARD P N TO LEAVE AN ELECTRIC POWERED VEHICLE IN...

Page 58: ...Appendix A 6 Owner s Manual and Service Guide LABELS AND PICTOGRAMS Notes...

Page 59: ...Appendix B 1 VEHICLE WARRANTIES Owner s Manual and Service Guide VEHICLE WARRANTIES...

Page 60: ...ICLE WARRANTIES DOMESTIC WARRANTY U S AND CANADA To obtain a copy of the limited warranty applicable to the vehicle call or write a local Distributor authorized Branch or the Warranty Department with...

Page 61: ...t or improper maintenance or unapproved modifications You are responsible for presenting your vehicle to E Z GO Division of Textron Inc distribution center or service center as soon as the problem exi...

Page 62: ...warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge...

Page 63: ...parts and or pressure regulator or fuel injection system Air fuel ratio feedback and control system if applicable Cold start enrichment system if applicable Air Induction System Intake manifold if app...

Page 64: ...o each subsequent owner of the engine E Z GO reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of th...

Page 65: ...Appendix C 1 DECLARATION OF CONFORMITY Owner s Manual and Service Guide DECLARATION OF CONFORMITY EUROPE ONLY...

Page 66: ...Appendix C 2 Owner s Manual and Service Guide DECLARATION OF CONFORMITY...

Page 67: ...Appendix C 3 DECLARATION OF CONFORMITY Owner s Manual and Service Guide...

Page 68: ...Appendix C 4 Owner s Manual and Service Guide DECLARATION OF CONFORMITY NOTES...

Page 69: ...ere fore should be considered potentially hazardous Use extreme care when working on any vehicle When diag nosing removing or replacing any components that are not operating correctly take time to con...

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