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Page C-9

Service Parts Manual

THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING.
When ordering parts, please specify the model and serial number of the product.
* Indicates a component that is not available as an individual part.
G** Indicates consult Customer Service Department for additional information.

ITEM

PART NO.

DESCRIPTION

QTY.

121

10570-G10

RIVET, 5/32" X 9/16" LG .....................................................................................

122

123

74755-G01

LABEL (E-SHIELD™)..........................................................................................

124

125

74348-G02

HITCH RECEIVER ..............................................................................................

126

00463-G4

BOLT, 7/16 - 14 X 1 1/2" LG ................................................................................

127

00922-G3

WASHER, 7/16" ..................................................................................................

128

00734-G1

LOCK NUT, 7/16 - 14 ..........................................................................................

129

00198-G8

SCREW, 5/16 - 18 X 1" LG..................................................................................

130

00559-G8

WASHER, 5/16" ..................................................................................................

131

11098-G6

LOCK NUT, 5/16 - 18 ..........................................................................................

132

74338-G02

CLEVIS HITCH....................................................................................................

133

14443-G7

CLEVIS PIN, 1/2" X 2 1/2" LG .............................................................................

134

19314-G1

COTTER PIN, 2 1/2" LG......................................................................................

135

136

21317-G01

CLEVIS PIN, 5/8" X 3" LG ...................................................................................

137

21683-G1

COTTER PIN, 15/32" X 2 11/16" LG ...................................................................

138

139

74339-G02

ANGLE HITCH ....................................................................................................

140

21317-G01

CLEVIS PIN, 5/8" X 3" LG ...................................................................................

141

21683-G1

COTTER PIN, 15/32" X 2 11/16" LG ...................................................................

142

74351-G02

HEAVY DUTY HITCH..........................................................................................

143

31757-G1

HITCH BALL, 1 7/8" ............................................................................................

144

00566-G6

LOCK WASHER, 3/4"..........................................................................................

145

00702-G11

NUT, 3/4 - 16 .......................................................................................................

146

21317-G01

CLEVIS PIN, 5/8" X 3" LG ...................................................................................

147

21683-G1

COTTER PIN, 15/32" X 2 11/16" LG ...................................................................

148

149

150

BODY

Summary of Contents for 2004 COMMANDER 2100

Page 1: ...19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 A Textron Company Ref Fcv 4 28812 ELECTRIC POWERED UTILITY VEHICLE STARTING MODEL YEAR 2004 SERVICE PARTS MANUAL 28812 G01...

Page 2: ...ly sold and the information contained in this manual is subject to change without notice E Z GO Division of Textron Inc is not liable for errors in this manual or for incidental or consequential damag...

Page 3: ...s may void the warranty Overfilling of batteries may void the warranty BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient...

Page 4: ...A 1 BATTERY CHARGER LESTER B 1 BODY C 1 BRAKES D 1 BRAKES FRONT DISC E 1 CAB F 1 ELECTRICAL G 1 ELECTRONIC SPEED CONTROL PDS H 1 FRONT SUSPENSION STEERING J 1 MOTOR K 1 REAR AXLE L 1 REAR SUSPENSION M...

Page 5: ...Page iv TABLE OF CONTENTS Service Parts Manual Notes...

Page 6: ...cate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are n...

Page 7: ...orial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly...

Page 8: ...Page vii Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN...

Page 9: ...ts Manual 5 4 12 14 15 16 17 18 19 20 3 31 30 4 29 29 13 2 1 Includes Items 2 37 35 22 22 21 23 24 33 27 26 39 Part of Frame To Harness from Direction Selector 9 11 10 36 37 34 BLK WHT 6 7 GRN RED Ref...

Page 10: ...SCREW 4 20 X 5 8 LG 2 8 9 25854 G01 INDUCTIVE THROTTLE SENSOR 1 10 00983 G01 SELF THREADING NUT 3 16 2 11 26551 G01 PLUNGER 1 12 00486 G2 SETSCREW 8 32 X 1 8 LG 1 13 00550 G2 LOCK NUT 1 4 28 1 14 176...

Page 11: ...ustomer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY 31 17618 G1 WIRE TIE 2 32 33 25799 G01 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 34 37 1 34 27844 G01 ACCEL...

Page 12: ...Page A 4 Service Parts Manual ACCELERATOR...

Page 13: ...Page B 1 Service Parts Manual 1 Ref Bcl 4 1 BATTERY CHARGER LESTER...

Page 14: ...n ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page B 2 Service Parts Manual 1 28435 G03 BATTERY CHARGER LESTER 36 VOLT PORTABLE WITH POWERWISE CONNECTOR CE APPROVED OPTIONAL For service or replacement part...

Page 15: ...Page C 1 Service Parts Manual 48 17 46 38 42 44 43 41 24 25 26 29 30 23 28 1 2 12 8 50 51 52 8 Includes Items 9 12 32 33 35 36 34 11 9 10 13 14 27 18 21 20 6 4 15 47 5 18 40 BODY...

Page 16: ...Parts Manual 73 74 98 75 76 78 83 79 120 80 119 109 111 61 116 114 113 101 117 103 95 121 96 90 71 72 100 82 77 77 84 85 69 54 55 97 79 80 107 106 105 104 115 110 112 99 118 59 60 65 66 57 123 92 149...

Page 17: ...Page C 3 Service Parts Manual 159 164 158 162 163 161 160 165 166 BODY...

Page 18: ...al 152 Includes Items 153 156 133 129 Vehicle Rear Bumper Clevis Hitch Angle Hitch Heavy Duty Hitch 137 132 136 134 139 142 147 141 140 146 144 145 125 130 131 126 127 128 HITCHES 143 ASH TRAY 156 155...

Page 19: ...RUMENT PANEL ASSEMBLY INCLUDES ITEMS 9 12 1 9 71153 G01 DEFLECTOR PASSENGER SIDE 1 10 71154 G01 DEFLECTOR DRIVER SIDE 1 11 00614 G5 SCREW 8 18 X 5 8 LG 6 12 71158 G01 INSTRUMENT PANEL INSERT FOUR CUP...

Page 20: ...57 G01 RIVET KTR 1 4 X 1 LG 2 37 38 74265 G02 BUMPER 1 39 40 00570 G2 WASHER 5 16 2 41 75048 G04 SPACER 1 2 42 75048 G01 SPACER 1 2 2 43 00905 G8 LOCK WASHER 5 16 4 44 01035 G02 BOLT 5 16 18 X 2 1 2 L...

Page 21: ...02 LABEL CUSHMAN COMMANDER PASSENGER SIDE 1 67 68 69 SERIAL NUMBER PLATE 1 70 71 71439 G03 ROCKER PANEL DRIVER SIDE 1 72 71439 G04 ROCKER PANEL PASSENGER SIDE 1 73 71424 G01 FENDER SPACER DRIVER SIDE...

Page 22: ...PANEL PASSENGER SIDE 1 99 10570 G10 RIVET 5 32 X 9 16 LG 4 100 10570 G12 RIVET 1 4 X 1 2 LG 4 101 16469 G7 WASHER 1 4 4 102 103 70244 G03 SPLASH PANEL 2 104 00715 G2 BOLT 5 16 18 X 13 16 LG 4 105 0043...

Page 23: ...127 00922 G3 WASHER 7 16 4 128 00734 G1 LOCK NUT 7 16 14 4 129 00198 G8 SCREW 5 16 18 X 1 LG 1 130 00559 G8 WASHER 5 16 1 131 11098 G6 LOCK NUT 5 16 18 1 132 74338 G02 CLEVIS HITCH 1 133 14443 G7 CLE...

Page 24: ...N QTY Page C 10 Service Parts Manual 151 152 75109 G04 ASH TRAY KIT INCLUDES ITEMS 153 156 1 153 27731 G01 ASH TRAY 1 154 27736 G01 GASKET 1 155 75108 G02 BRACKET 1 156 00100 G4 SCREW 10 16 X 1 2 LG 4...

Page 25: ...4 25 32 30 31 26 28 28 31 46 45 34 35 38 39 35 42 41 50 43 48 40 49 Accelerator Pedal 36 36 37 38 37 18 Includes Items 19 20 22 Includes Items 23 26 If item 6 does not have hole indicated order the fo...

Page 26: ...ervice Parts Manual 59 58 57 66 71 73 75 70 76 78 62 55 73 54 64 65 67 63 61 74 80 79 68 Brake Pedal Vehicle With Brake Lights 56 WHT BLK 69 72 53 Includes Items 54 80 56 Includes Items 57 59 Ref Brk...

Page 27: ...106 105 102 101 98 90 85 88 87 96 94 95 91 92 93 89 97 110 111 82 Includes Items 84 92 83 Includes Itmes 84 91 93 84 Includes Items 85 86 Includes Items 87 91 92 Includes Items 94 95 93 Includes Item...

Page 28: ...BRAKE PEDAL 1 7 70274 G01 BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 8 10 1 8 SERVICE BRAKE PAD 1 9 PARK BRAKE PEDAL PAD 1 10 15766 G1 OVAL RIVET 3 16 X 3 8 LG 9 11 12 70582 G01 SHOULDER BOLT 3 8 1...

Page 29: ...5 17838 G1 NYLON BUSHING 2 36 20835 G1 TEFLON WASHER 3 8 2 37 00559 G8 WASHER 5 16 2 38 10387 G3 COTTER PIN 3 32 X 3 4 LG 2 39 70098 G01 KICK OFF CAM PIVOT 1 40 10097 G6 FLANGED BEARING 2 41 70587 G01...

Page 30: ...10 24 X 1 LG 4 66 00739 G1 RUBBER NUT 10 24 2 67 22362 G3 BRAKE PEDAL STANDOFF 2 68 27137 G01 CONICAL SPRING 2 69 11098 G7 LOCK NUT 10 24 2 70 10606 G8 MICRO SWITCH 1 71 00957 G1 SCREW 6 32 X 1 1 4 L...

Page 31: ...ER KIT DRIVER SIDE INCLUDES ITEMS 94 95 1 93 72582 G02 BRAKE ADJUSTER KIT PASSENGER SIDE INCL ITEMS 94 95 1 94 ADJUSTER 1 95 TEFLON WASHER 2 96 17083 G2 BOLT 5 16 24 X 1 LG 8 97 15126 G1 LOCK NUT 5 16...

Page 32: ...Page D 8 Service Parts Manual BRAKES...

Page 33: ...21 1 Part of Frame 2 3 4 19 20 5 6 7 8 9 11 10 1 12 13 14 15 16 18 23 24 25 32 30 31 26 28 28 31 46 45 34 35 38 39 35 42 41 50 43 48 40 49 Accelerator Pedal 36 37 18 Includes Items 19 20 22 Includes I...

Page 34: ...arts Manual 68 67 57 66 71 73 75 62 55 73 54 65 64 63 61 74 80 79 BRAKE PEDAL VEHICLE WITH BRAKE LIGHTS 56 WHT BLK 69 72 53 Includes Items 54 80 56 Includes Items 57 59 77 59 58 Ref Brh 21 2 70 76 78...

Page 35: ...nual Ref Brh 21 3 86 84 88 83 82 85 87 95 96 103 102 97 95 93 101 94 91 105 113 96 111 110 109 92 107 98 111 112 99 100 90 Includes Items 91 103 105 Includes Items 93 103 106 107 108 Includes Items 94...

Page 36: ...nual Ref Brh 21 4 129 128 135 119 118 130 120 122 117 138 136 140 139 123 140 141 116 138 127 132 142 124 135 136 125 131 126 FRONT DISC BRAKE ACTUATOR ASSEMBLY 115 Includes 116 133 133 121 Front of V...

Page 37: ...1 7 70274 G01 BRAKE PARK BRAKE PEDAL PAD KIT INCLUDES ITEMS 8 10 1 8 SERVICE BRAKE PAD 1 9 PARK BRAKE PEDAL PAD 1 10 16409 G1 OVAL RIVET 3 16 X 15 32 LG 9 11 20835 G1 WASHER TEFLON 3 8 2 12 70582 G01...

Page 38: ...8 G1 NYLON BUSHING 2 36 20835 G1 TEFLON WASHER 3 8 2 37 00559 G8 WASHER 5 16 2 38 10387 G3 COTTER PIN 3 32 X 3 4 LG 2 39 70098 G01 KICK OFF CAM PIVOT 1 40 10097 G6 FLANGED BEARING 2 41 70587 G01 KICK...

Page 39: ...10 24 X 1 LG 4 66 00739 G1 RUBBER NUT 10 24 2 67 22362 G3 BRAKE PEDAL STANDOFF 2 68 27137 G01 CONICAL SPRING 2 69 11098 G7 LOCK NUT 10 24 2 70 10606 G8 MICRO SWITCH 1 71 00957 G1 SCREW 6 32 X 1 1 4 LG...

Page 40: ...ER BEARING 2 96 51141 G1 BEARING RACE 2 97 74673 G01 DISC BRAKE HUB 1 98 70648 G01 FLANGED BEARING 1 99 00565 G8 WASHER 3 8 2 100 00426 G8 BOLT 3 8 16 X 1 2 101 70749 G01 BEARING 1 102 00798 G8 COTTER...

Page 41: ...3 X 6 LG 2 124 00679 G2 WASHER 5 16 STAINLESS 2 125 00654 G3 LOCKNUT 5 16 18 2 126 74742 G01 MASTER CYLINDER 1 127 74703 G01 BRAKE ACTUATOR ASSEMBLY HOUSING 1 128 11098 G5 LOCKNUT 3 8 16 1 129 00679 G...

Page 42: ...Page E 10 Service Parts Manual BRAKES FRONT DISC...

Page 43: ...Page F 1 Service Parts Manual 1 3 4 Steel Doors Shown CAB For Cab Accessories See ACCESSORIES LISTING in Appendix B CAB...

Page 44: ...additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page F 2 Service Parts Manual 1 72684 G STEEL CAB WITHOUT DOORS REPACEMENT PARTS AND ACCESSORIES MAY BE OBTAINED FROM CURTIS CAB INC 1 2...

Page 45: ...1 5 31 Includes Items 32 40 45 Ref Ele 20 1 40 35 39 36 37 38 33 34 32 44 CHARGER RECEPTACLE 4 20 19 26 A A 50 57 58 55 56 49 51 29 Clamp See REAR AXLE Section Controller See Electronic Speed Control...

Page 46: ...11027 G1 LOCK NUT 5 16 18 2 6 7 8 73218 G02 BATTERY RETAINER ANGLE 1 9 00438 G6 BOLT 5 16 18 X 3 4 LG 1 10 00559 G8 WASHER 5 16 2 11 11098 G6 LOCK NUT 5 16 18 1 12 13 14 11841 G1 BATTERY RETAINER ANG...

Page 47: ...EPTACLE COVER 1 33 RECEPTACLE BOTTOM 1 34 73051 G23 FEMALE CONNECTOR 2 35 73051 G24 INSULATOR SLEEVE 1 36 25978 G25 18 GA WIRE RED 9 1 37 73051 G08 SCREW 10 32 X 1 2 LG BRASS 2 38 73051 G09 SCREW 6 32...

Page 48: ...Page G 4 Service Parts Manual ELECTRICAL...

Page 49: ...anual ELECTRICAL Ref Ele 20 2 ON OFF 24 25 26 27 28 29 30 KEY SWITCH AND KEY SET HORN BUTTON HOR N Floorboard 13 11 12 15 14 12 HORN 10 17 Includes Items 18 22 22 HOUR METER DETAIL 20 19 18 21 FUSE BL...

Page 50: ...WASHER 10 1 8 00526 G4 NUT 10 32 1 9 10 32860 G2 HORN 1 11 17318 G1 HORN SWITCH 1 12 17318 G2 HORN SWITCH CAP AND NUT 1 13 27068 G01 HORN SWITCH BOOT 1 14 19233 G1 HORN SWITCH LABEL 1 15 71055 G01 RI...

Page 51: ...Page G 7 Service Parts Manual ELECTRICAL Ref Ele 20 3 Rear Fender 20 21 TAILLIGHT 1 13 14 12 2 8 7 10 11 9 6 Includes Items 7 12 3 HEADLIGHT TURN SIGNAL 30 28 29 22 17 27 or 26...

Page 52: ...N SIGNAL LIGHT INCLUDES ITEMS 7 12 2 7 20574 G3 TURN SIGNAL LIGHT 1 8 00660 G7 WASHER 1 4 STAINLESS STEEL 1 9 20606 G1 WIRE 1 10 00567 G7 LOCK WASHER 1 4 1 11 00532 G1 NUT 1 4 20 1 12 18995 G1 PUSH ON...

Page 53: ...Manual ELECTRICAL 19 RED GRN BLK REVERSE BUZZER 20 DASH MOUNTED DIRECTION SELECTOR STATE OF CHARGE METER LABEL AND PLATE Accessory Harness ON OFF 15 12 1 5 2 6 7 9 16 Control Harness Ref Ele 20 4 23...

Page 54: ...S DIRECTION SELECTOR 1 3 4 5 73030 G06 PLATE KEY SWITCH DIRECTION SELECTOR CHARGE METER 1 6 74320 G01 LABEL KEY SWITCH WITHOUT LIGHTS DIRECTION SELECTOR CHARGE METER 1 7 74322 G01 LABEL KEY SWITCH WIT...

Page 55: ...WORK AND STROBE LIGHTS Front of Vehicle 1 Includes Items 2 19 22 and or 30 10 Includes Items 11 19 22 Includes Items 23 28 30 Includes Items 31 36 23 31 32 18 6 9 33 26 28 36 27 35 Front of Vehicle 1...

Page 56: ...HT 1 5 71294 G02 BRACE 1 6 71293 G02 COVER PLATE 1 7 75430 G01 SWITCH HARNESS 1 8 73522 G CONSOLE INSERT PLATE 1 9 33201 G03 STROBE LIGHT MOUNT USED ONLY WITH STROBE LIGHT 1 10 75365 G01 HARDWARE KIT...

Page 57: ...able as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY ELECTRICAL 30 20385 G3 STROBE LIGHT KIT INCLUDES ITEMS 31 3...

Page 58: ...Page G 14 Service Parts Manual ELECTRICAL...

Page 59: ...Veh icle will not run Field win dings or pow er harnes s sho rted Verify replace motor if nec ess ary 4 1 CURRENT SEN SE FAU LT Veh icle will not run Rep lace con troller 4 3 M FAU LT Veh icle will no...

Page 60: ...2 LOCK NUT 1 4 20 4 5 73231 G01 SOLENOID INCLUDES ITEMS 6 9 1 6 LOCK WASHER 10 2 7 NUT 10 32 2 8 LOCK WASHER 5 16 2 9 JAM NUT 5 16 24 2 10 11027 G2 LOCK NUT 1 4 20 2 11 73446 G01 FASTON TAB 90 4 12 25...

Page 61: ...Rod Not Shown for Clarity 1 38 Part of Frame 19 4 15 19 30 38 36 25 26 27 Part of Frame Front of Vehicle 8 6 6 5 10 9 7 35 4 LUG 20 Truck Models Only 3 Includes Items 4 10 7 Includes Item 8 14 Includ...

Page 62: ...79 81 80 67 72 66 71 69 74 68 73 87 91 93 64 76 77 94 92 41 Includes Items 42 45 48 53 49 Includes Items 50 53 66 Includes Items 67 69 71 Includes Items 72 74 79 Includes Items 80 81 98 Includes Items...

Page 63: ...R BEARING AND RACE ASSEMBLY 2 7 70895 G01 WHEEL HUB ASSEMBLY WITH RACES 4 LUG INCLUDES ITEM 8 1 8 19862 G1 LUG BOLT 1 2 20 X 1 7 32 LG 4 9 12093 G1 SLOTTED NUT 1 14 1 10 00798 G8 COTTER PIN 5 32 X 1 3...

Page 64: ...G4 BOLT 7 16 14 X 1 1 2 LG 2 37 00734 G1 LOCK NUT 7 16 14 9 38 00463 G6 BOLT 7 16 14 X 1 3 4 LG 9 39 40 41 74605 G01 RACK AND PINION UNIT COMPLETE INCLUDES ITEMS 42 45 48 53 1 42 74602 G01 RACK EXTENS...

Page 65: ...COLUMN 1 68 28569 G01 STEERING COLUMN BUSHING 1 69 01022 G01 SCREW 6 20 X 5 16 LG 1 70 71 70758 G04 STEERING COLUMN KIT HORN INCLUDES ITEMS 72 74 1 72 70610 G02 STEERING COLUMN 1 73 28569 G01 STEERING...

Page 66: ...ual 90 74954 G01 LABEL CUSHMAN 1 91 71948 G01 STEERING WHEEL 1 92 71950 G01 CLIPBOARD 1 93 71949 G01 HUB COVER 1 94 14390 G2 LOCK NUT 5 8 18 1 95 28909 G01 LABEL JACOBSEN 1 96 97 98 74604 G01 TIE ROD...

Page 67: ...Page K 1 Service Parts Manual 3 5 4 6 16 1 Includes Items 2 16 9 8 7 10 11 12 13 14 15 2 X 1 X 2 A 1 A 2 MOTOR...

Page 68: ...2 Service Parts Manual 1 73291 G04 MOTOR SEPARATELY EXCITED PDS INCLUDES ITEMS 15 28 1 2 73120 G36 ARMATURE 1 3 73120 G38 BRUSH SPRING 8 4 73120 G39 BRUSH 8 5 73120 G40 BRUSH BOX 1 6 73120 G41 BRUSH R...

Page 69: ...Page L 1 Service Parts Manual REAR AXLE 14 13 12 11 5 6 4 1 Includes Items 2 7 9 3 2 NOTE Apply a light coat of moly grease to male spline before assembly Reference part number 15 7 Ref Rax 1...

Page 70: ...TION QTY Page L 2 Service Parts Manual REAR AXLE 1 74612 G01 REAR AXLE ASSEMBLY 14 76 1 INCLUDES ITEMS 2 7 1 2 20377 G12 AXLE SHAFT PASSENGER SIDE 1 3 20377 G11 AXLE SHAFT DRIVER SIDE 1 4 DIFFERENTIAL...

Page 71: ...Page M 1 Service Parts Manual 4 5 2 3 3 2 1 17 18 2 3 20 15 12 13 6 3 2 4 7 11 14 9 8 19 21 22 5 REAR SUSPENSION...

Page 72: ...BER WASHER 8 3 10194 G1 RUBBER SHOCK ABSORBER BUSHING 8 4 00532 G6 NUT 3 8 24 4 5 10044 G01 VINYL CAP 4 6 74345 G03 LEAF SPRING 2 7 72618 G01 U BOLT 3 8 16 4 8 00560 G1 WASHER 3 8 8 9 11098 G5 LOCK NU...

Page 73: ...Page N 1 Service Parts Manual 16 17 Front of Vehicle 28 27 24 25 32 31 34 30 1 15 Includes Items 16 17 23 Includes Items 24 32 12 13 2 5 3 4 10 11 7 8 20 19 21 36 SEATING...

Page 74: ...K NUT 5 16 18 2 6 7 71263 G01 ACCESS COVER 1 8 18436 G1 DRIVE RIVET 3 9 10 75900 G02 SEAT BACK SUPPORT BRACKET 2 11 01006 G1 BOLT 3 8 16 X 1 1 4 LG 4 12 00560 G1 WASHER 3 8 2 13 11098 G5 LOCK NUT 3 8...

Page 75: ...number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QT...

Page 76: ...Page N 4 Service Parts Manual SEATING...

Page 77: ...Page P 1 Service Parts Manual Ref Tbp 21 1 2 3 4 5 6 7 8 9 10 11 B A A B 52 53 54 55 56 57 51 50 TRUCK BED PLASTIC...

Page 78: ...Page P 2 Service Parts Manual Ref Tbp 21 2 A A B B C C 14 15 18 19 20 22 23 24 27 28 29 30 32 37 38 39 40 31 23 21 33 35 TRUCK BED PLASTIC...

Page 79: ...Page P 3 Service Parts Manual Ref Tbp 21 3 43 44 33 35 39 40 38 48 Actuator may be rotated 90 on some models 47 46 TRUCK BED PLASTIC...

Page 80: ...1 4 20 X 3 4 LG 2 5 73448 G01 TAILGATE 1 6 73450 G01 BOWED ANGLE 1 7 16705 G2 SCREW 1 4 20 X 5 8 LG STAINLESS STEEL 4 8 73449 G01 EXTRUSION CHANNEL 1 9 73455 G01 TAILGATE CABLE 1 10 71541 G01 TAILGATE...

Page 81: ...SPRING 2 38 14443 G10 CLEVIS PIN 1 2 X 2 27 32 LG 1 39 14443 G11 CLEVIS PIN 1 2 X 1 3 4 LG 1 40 21683 G1 COTTER PIN 2 41 42 43 71547 G02 OUTRIGGER CHANNEL 1 44 27612 G02 ELECTRIC ACTUATOR 12 VOLT 150...

Page 82: ...Page P 6 Service Parts Manual TRUCK BED PLASTIC...

Page 83: ...Service Parts Manual DETAIL A DETAIL B DETAIL C 14 2 17 3 16 18 Front of Vehicle DETAIL D REAR 15 2 17 16 16 Front of Vehicle FRONT 7 6 3 5 4 18 19 8 9 16 13 11 10 11 8 9 Front of Vehicle 92 WEATHER P...

Page 84: ...Page Q 2 Service Parts Manual 28 26 Includes Items 27 28 3 SIDED SOFT ENCLOSURE 21 Includes Items 22 24 REAR VIEW MIRROR Setscrew 22 24 23 Front Top Strut 27 WEATHER PROTECTION...

Page 85: ...Page Q 3 Service Parts Manual 36 35 Strut 33 37 34 45 32 Front of Vehicle 35 Strut 49 56 37 34 48 55 Rubber Latch Front of Vehicle Windshield Retainer 36 WEATHER PROTECTION...

Page 86: ...570 G2 WASHER 5 16 6 8 75838 G04 REAR STRUT PASSENGER SIDE 1 9 75838 G03 REAR STRUT DRIVER SIDE 1 10 00685 G7 BOLT 5 16 18 X 1 3 4 LG 4 11 00660 G8 WASHER 5 16 8 12 13 11098 G6 LOCK NUT 5 16 18 4 14 0...

Page 87: ...38 1 32 71954 G01 WINDSHIELD FULL LEXAN 1 33 EGWHC12 SASH 26 LG 2 34 EGWHS12 BOLT 1 4 20 X 1 3 4 LG STAINLESS STEEL 2 35 EGWHG12 WASHER 1 4 STAINLESS STEEL 4 36 EGWHG13 RUBBER GROMMET 2 37 EGWHN12 LOC...

Page 88: ...Page Q 6 Service Parts Manual WEATHER PROTECTION...

Page 89: ...anual 19 15 20 16 2 5 8 11 14 1 Includes Items 2 19 20 4 Includes Items 5 19 20 7 Includes Items 8 19 20 10 Includes Items 11 19 20 13 Includes Items 14 15 16 Tire design may vary by Part Number Ref W...

Page 90: ...Page R 2 Service Parts Manual GOLD SILVER SPOKE HUBCAP 22 23 WHEELS AND TIRES...

Page 91: ...7 G03 CARLISLE TIRE TURF SAVER 18 X 8 5 8 4 PLY RATED A R 6 7 27770 G06 WHEEL AND TIRE ASSEMBLY LINKS INCLUDES ITEMS 8 19 20 A R 8 28757 G05 CARLISLE TIRE LINKS 18 X 8 5 8 4 PLY RATED A R 9 10 27774 G...

Page 92: ...Appendix A 1 Service Parts Manual SPECIALTY PRODUCTS SPECIALTY PRODUCTS...

Page 93: ...L BLUE PEARL 28432 G PEN 3 OUNCE 89 ML CAMOUFLAGE PAINT THREE PENS 75831 G01 AEROSOL 12 OUNCE 360 ML HUNTER GREEN 28140 G09 AEROSOL 12 OUNCE 360 ML CHAMPAGNE BEIGE 28140 G15 AEROSOL 12 OUNCE 360 ML WH...

Page 94: ...ER SPRAYER 75506 G01 BIO DEGRADEABLE CLEANER 32 OUNCE 950 ML WITH TRIGGER SPRAYER 75507 G01 MULTI PURPOSE VALUE PACK 75508 G01 BATTERY PROTECTOR 4 OUNCE 120 ML SPRAY PENETRANT LUBRICANT 4 OUNCE 120 ML...

Page 95: ...Appendix A 4 SPECIALTY PRODUCTS Service Parts Manual Notes...

Page 96: ...Appendix B 1 Service Parts Manual OPTIONS ACCESSORIES OPTIONS ACCESSORIES...

Page 97: ...Appendix B 2 Service Parts Manual OPTIONS ACCESSORIES...

Page 98: ...PANEL 74250 G01 See CAB REAR VIEW MIRROR KIT 19528 G2 See WEATHER PROTECTION SOFT ENCLOSURE 75367 G See WEATHER PROTECTION STEEL CAB W O DOORS 75854 G0 See CAB STROBE LIGHT 74245 G01 See CAB SUN TOP...

Page 99: ...Appendix B 4 OPTIONS ACCESSORIES Service Parts Manual ITEM KIT NO COMMENTS...

Page 100: ...ut the express permission of E Z GO Division of Textron Inc Technical Communications Department E Z GO Division of Textron Inc P O Box 388 Augusta Georgia 30903 0388 USA Inside USA Phone 1 800 241 585...

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