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INDEX-2

INDEX OF MAJOR COMPONENTS

Service Parts Manual

BY PART DESCRIPTION

B

BATTERY RACK ................................................................  C-8
BEARING AND RACE ........................................................  H-3
BRAKE ASSEMBLY (DRIVER SIDE).................................  D-6

BRAKE ASSEMBLY (PASSENGER SIDE) .......................  D-6
BRAKE DRUM ...................................................................  D-7
BRAKE PEDAL ..................................................................  D-4

C

CARGO DECK..................................................................  C-11
CHARGER HARNESS / RECEPTACLE ............................  F-7

COWL ................................................................................  C-8

D

DIRECTION SELECTOR ASSEMBLY ...............................  E-2

E

ELECTRONIC SPEED CONTROL ASSEMBLY ........ G-2, G-4

F

FOOT REST ASSEMBLY.................................................  C-12
FRONT AXLE .....................................................................  H-3

FUSE BLOCK .....................................................................  F-8

H

HAND HOLD KIT ................................................................ M-6
HEADLIGHT AND TURN SIGNAL LIGHT BAR .................  F-9
HORN SWITCH ..................................................................  F-9

HOUR METER KIT ........................................................... F-10
HUB....................................................................................  H-3

I

IGNITION SWITCH KIT ......................................................  F-8
INSTRUMENT PANEL ASSEMBLY ...................................  C-7

INTERMEDIATE SHAFT....................................................  H-6

L

LEAF SPRING ............................................................. H-4, L-2
LEAF SPRING (HEAVY DUTY)..........................................  H-4

LINKAGE ROD ASSEMBLY ..............................................  D-4

M

MASTER CYLINDER REPAIR KIT.....................................  D-5
MASTER CYLINDER SERVICE KIT ..................................  D-5
MOTOR (SEPARATELY EXCITED) (PDS) ......................... J-2
MOTOR, FLEET SPEED, NON-VENTED ........................... J-2

Summary of Contents for 2002 SHUTTLE 4

Page 1: ...13 6 5 9 15 16 7 8 10 4 3 11 1 INCLUDES ITEMS 3 16 Ref Fcv 7 ELECTRIC PRECISION DRIVE SYSTEM PERSONNEL CARRIERS AND 5 PASSENGER GOLF CAR STARTING MODEL YEAR 2002 SERVICE PARTS MANUAL 28736 G01 REVISED...

Page 2: ...units previously sold and the information contained in this manual is subject to change without notice Textron Golf Turf Specialty Products is not liable for errors in this manual or for incidental or...

Page 3: ...s may void the warranty Overfilling of batteries may void the warranty BATTERY PROLONGED STORAGE All batteries will self discharge over time The rate of self discharge varies depending on the ambient...

Page 4: ...N BOARD B 3 BODY C 1 BRAKES HYDRAULIC D 1 DIRECTION SELECTOR E 1 ELECTRICAL SYSTEM F 1 ELECTRONIC SPEED CONTROL G 1 ELECTRONIC SPEED CONTROL PDS G 3 FRONT SUSPENSION STEERING H 1 ELECTRIC MOTOR J 1 RE...

Page 5: ...Page iv TABLE OF CONTENTS Service Parts Manual Notes...

Page 6: ...ocate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are...

Page 7: ...torial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembl...

Page 8: ...Page ix Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN...

Page 9: ...Page x HOW TO USE THE SERVICE PARTS MANUAL Service Parts Manual...

Page 10: ...Page xi Service Parts Manual...

Page 11: ...Service Parts Manual 1 Includes Items 3 43 31 Includes Items 32 35 33 Includes Items 34 35 16 15 14 11 12 13 17 To Direction Selector Harness 3 29 28 9 7 8 4 5 45 3 26 20 19 24 23 22 22 Ref Acl 7 1 AC...

Page 12: ...Page A 2 Service Parts Manual 35 34 37 32 42 37 41 43 39 38 46 Ref Acl 7 2 ACCELERATOR...

Page 13: ...SENSOR 1 5 00983 G01 SELF THREADING NUT 3 16 2 6 7 25857 G01 PLUNGER SLEEVE 1 8 28443 G01 PLUNGER 1 9 28444 G01 PLUNGER CAM 1 10 11 73332 G01 ACCELERATOR ROD 1 12 00532 G4 LOCK NUT 5 16 24 1 13 10385...

Page 14: ...1 ACCELERATOR PEDAL ASSEMBLY INCLUDES ITEMS 32 35 1 32 ACCELERATOR PEDAL 1 33 27844 G01 ACCELERATOR PEDAL PAD KIT INCLUDES ITEMS 34 35 1 34 27512 G01 ACCELERATOR PEDAL PAD 1 35 15766 G1 OVAL RIVET 3 1...

Page 15: ...Page B 1 Service Parts Manual 1 3 2 Ref Bcp 7 BATTERY CHARGER PORTABLE...

Page 16: ...PTION QTY Page B 2 Service Parts Manual 1 28435 G03 48V LESTER BATTERY CHARGER 1 2 28435 G01 48V LESTER BATTERY CHARGER WITH SWITCHABLE INPUT 1 3 28435 G05 48V LESTER BATTERY CHARGER CE APPROVED 1 For...

Page 17: ...Page B 3 Service Parts Manual 10 11 12 6 7 8 14 4 3 Ref Bco 7 1 BATTERY CHARGER ON BOARD...

Page 18: ...HARGER RECEPTACLE COVER PLATE 1 4 14601 G10 RIVET 1 8 X 7 16 LG ALUMINUM 4 5 6 73371 G01 COVER 1 7 00740 G4 SCREW 10 32 X 1 2 LG 4 8 00565 G5 LOCK WASHER 10 4 9 10 73368 G01 CORD REEL 1 11 00438 G6 BO...

Page 19: ...Page C 1 Service Parts Manual 27 29 18 37 41 5 1 1 Includes Items 2 5 22 21 24 25 23 43 45 44 46 38 42 4 2 3 8 9 41 19 39 49 48 7 11 12 14 15 Ref Bod 7 1 BODY...

Page 20: ...Page C 2 Service Parts Manual 33 34 28 113 105 106 112 111 30 29 32 107 108 109 110 114 114 52 53 57 58 54 55 56 Ref Bod 7 2 BODY...

Page 21: ...Manual 79 77 76 71 72 80 86 81 85 73 87 74 78 64 65 68 62 61 60 62 67 66 68 98 100 101 99 102 89 90 91 92 93 94 95 96 TE5 TE5 71 Includes Items 73 74 72 Includes Items 73 74 90 Includes Items 91 144 1...

Page 22: ...Page C 4 Service Parts Manual 139 140 136 137 135 138 124 127 128 117 118 129 129 130 119 120 121 133 132 126 121 122 Ref Bod 7 4 BODY...

Page 23: ...Page C 5 Service Parts Manual 172 146 147 171 148 148 169 168 167 163 164 150 151 152 153 154 155 157 158 159 161 162 164 166 Ref Bod 7 5 BODY...

Page 24: ...Page C 6 Service Parts Manual 180 178 181 182 179 177 184 185 186 188 189 189 190 192 193 176 Includes Items 177 179 Ref Bod 7 6 BODY...

Page 25: ...8 X 5 8 LG 6 5 71158 G01 INSTRUMENT PANEL INSERT 4 CUP HOLDER 1 6 7 74443 G01 LABEL ANTI ROLLBACK 1 8 70878 G01 LABEL SAFETY SHUTTLE 1 9 70880 G01 LABEL SAFETY TE5 1 10 11 SERIAL NUMBER PLATE 1 12 010...

Page 26: ...037 G02 E Z GO NAMEPLATE GOLD 1 39 12064 G3 PUSHNUT 3 16 2 40 41 71055 G01 RIVET 3 16 X 1 LG 9 42 10570 G11 RIVET 3 16 X 3 4 LG STAINLESS STEEL 2 43 71056 G01 BOLT 5 16 18 X 5 8 LG WITHOUT SUN TOP 4 4...

Page 27: ...2 G05 FENDER LINER EXTENDED DRIVER SIDE TE5 1 68 16816 G2 RATCHET FASTENER 1 4 X 3 4 LG SHUTTLE QTY 4 TE5 QTY 8 AR 69 70 71 71332 G3 REAR BODY ASSEMBLY WITH TAILLIGHTS INCLUDES ITEMS 73 74 1 72 71912...

Page 28: ...G01 REAR BUMPER TE5 1 99 01039 G01 BOLT 1 4 20 X 5 8 LG 4 100 00559 G8 WASHER 5 16 4 101 71514 G01 BUMPER PLUG 4 102 14601 G17 RIVET 3 16 X 9 16 LG ALUMINUM 4 103 104 105 71642 G01 ROCKER PANEL FRONT...

Page 29: ...27 01006 G01 BOLT 3 8 16 X 1 1 4 LG 4 128 00426 G8 BOLT 3 8 16 X 1 LG 2 129 00560 G1 WASHER 3 8 4 130 11098 G5 LOCK NUT 3 8 16 2 131 132 74149 G01 VALANCE PANEL 1 133 16816 G2 RATCHET FASTENER 1 4 X 3...

Page 30: ...14390 G4 LOCK NUT 1 4 20 8 156 157 74089 G01 LATCH 1 158 10570 G10 RIVET 5 32 X 9 16 LG STAINLESS STEEL 3 159 00559 G4 WASHER 8 1 160 161 34280 G02 FRONT REAR CARGO RACK 2 162 34280 G01 SIDE CARGO RAC...

Page 31: ...ult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY 181 74132 G01 LABEL WARNING 1 182 74074 G01 LABEL WARNING EC 1 183 184 00769 G2 CARRIAGE BOLT 3 8 16 X...

Page 32: ...Page C 14 Service Parts Manual BODY...

Page 33: ...8 33 37 40 38 39 42 43 43 44 47 34 50 51 53 54 56 57 57 58 59 62 63 64 66 65 26 48 61 17 20 21 24 46 with lights without lights 35 1 Includes Items 2 4 16 Includes Items 17 19 32 Includes Items 33 35...

Page 34: ...e Tube 96 84 97 95 79 85 69 Includes Items 71 92 70 Includes Items 71 92 73 Includes Items 74 76 87 Includes Items 88 92 82 91 89 90 88 71 81 80 94 92 Front of Vehicle 83 106 99 100 74 75 76 78 71 73...

Page 35: ...Page D 3 Service Parts Manual 118 119 121 122 124 125 123 130 131 132 133 134 135 109 129 128 109 Includes Items 110 116 127 120 Ref Brh 7 3 BRAKES HYDRAULIC...

Page 36: ...2 7 70676 G01 TORSION SPRING 1 8 9 70582 G01 SHOULDER BOLT 3 8 16 X 4 LG STAINLESS STEEL 1 10 00643 G1 WASHER 3 8 1 11 11098 G5 LOCK NUT 3 8 16 1 12 13 70113 G01 ADJUSTABLE RUBBER BUMPER 1 14 11027 G...

Page 37: ...WASHER 3 8 1 36 37 30298 G2 PUSH ROD ASSEMBLY INCLUDES ITEMS 38 40 1 38 30293 G2 PUSH ROD 3 1 8 LG 1 39 21508 G1 CLEVIS YOKE 1 40 00544 G6 JAM NUT 3 8 24 1 41 42 26469 G01 TEE BRANCH MALE 1 43 21503 G...

Page 38: ...BRAKE LINE WITH NUTS 8 LG 1 67 68 69 33725 G02 BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 71 92 1 70 33725 G01 BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 71 92 1 71 21086 G1 TORQUE SPIDER 1 72 73 70...

Page 39: ...SHAFT DRIVER SIDE SEE REAR AXLE SECTION FOR P N 1 100 XXXXX XX AXLE SHAFT PASSENGER SIDE SEE REAR AXLE SECTION FOR P N 1 101 102 XXXXX XX BEARING RETAINER RING SEE REAR AXLE SECTION FOR P N 1 103 XXX...

Page 40: ...Y Page D 8 Service Parts Manual 121 23726 G9 SPACER 3 4 1 122 00439 G4 BOLT 5 16 18 X 1 1 2 LG 1 123 11098 G6 LOCK NUT 5 16 18 1 124 14443 G3 CLEVIS PIN 5 16 X 1 1 125 01076 G01 COTTER PIN 1 3 16 1 12...

Page 41: ...12 1 Includes Items 2 26 2 Includes Items 3 5 16 14 2 18 25 26 20 30 31 8 9 4 22 21 5 23 24 9 29 28 13 40 33 34 35 37 38 39 41 42 43 44 46 47 48 49 For dash mounted direction selector see ELECTRICAL...

Page 42: ...2 4 00565 G7 LOCK WASHER 1 4 2 5 00414 G6 BOLT 1 4 20 X 3 4 LG 2 6 7 12835 G1 CAM 1 8 00565 G8 LOCK WASHER 5 16 4 9 00544 G3 NUT 5 16 18 8 10 11 34169 G01 SHAFT 1 12 00560 G1 WASHER 3 8 1 13 00532 G6...

Page 43: ...RT NO 1 2 3 4 5 DESCRIPTION QTY 31 14390 G4 LOCK NUT 1 4 20 3 32 33 73290 G02 REVERSE WARNING BUZZER 1 34 00645 G4 SCREW 6 32 X 1 2 LG 2 35 14390 G9 LOCK NUT 6 32 2 36 37 34168 G01 SHIFTER HANDLE 1 38...

Page 44: ...Page E 4 Service Parts Manual DIRECTION SELECTOR...

Page 45: ...Service Parts Manual A 1 S 1 A2 S2 30 24 26 33 31 32 23 19 14 18 21 20 15 31 28 27 16 17 2 12 11 8 9 6 7 5 4 10 25 18 19 14 15 A D B C 1 Includes Items 2 11 3 Includes Items 4 11 Ref Ele 7 1 ELECTRICA...

Page 46: ...STATE OF CHARGE METER AND KEY SWITCH 39 36 37 38 43 52 ON OFF PDS MODELS ONLY DASH MOUNTED DIRECTION SELECTOR STATE OF CHARGE METER AND KEY SWITCH 115 108 109 110 111112 ON OFF 49 54 53 41 44 45 46 4...

Page 47: ...s Manual Front of Vehicle BLK YEL 64 63 61 62 Electrical Tape COLUMN MOUNTED HORN BUTTON FLOOR MOUNTED HORN BUTTON HOR N Floorboard 103 101 102 105 104 102 GRN RED ORN WHT BLU WHT 57 56 58 59 Ref Ele...

Page 48: ...Page F 4 Service Parts Manual 69 Driver Side Passenger Side 75 76 67 66 71 68 70 72 72 Y R R G 76 75 74 HEADLIGHT Ref Ele 7 4 ELECTRICAL SYSTEM...

Page 49: ...Page F 5 Service Parts Manual TURN SIGNAL 91 88 89 90 87 81 82 83 79 80 78 Rear Fender 85 Ref Ele 7 5 ELECTRICAL SYSTEM...

Page 50: ...Page F 6 Service Parts Manual HOUR METER 94 95 96 97 98 HOUR METER Solenoid BLK YEL 93 Includes Items 94 98 Ref Ele 7 6 ELECTRICAL SYSTEM...

Page 51: ...51 G09 SCREW 6 32 X 1 3 4 LG 3 8 73051 G10 LOCK NUT 6 32 3 9 73051 G28 REED SWITCH ENCAPSULATED 1 10 73051 G23 FEMALE CONTACT 1 11 73051 G24 FEMALE CONTACT INSULATED 1 12 71055 G01 RIVET 3 16 X 1 LG 4...

Page 52: ...3 8 LG 2 40 17421 G1 IGNITION SWITCH KIT INCLUDES ITEMS 41 43 1 41 18602 G1 IGNITION SWITCH WITHOUT LIGHTS STANDARD KEY 1 42 00568 G6 LOCK WASHER 3 4 1 43 17137 G1 FACE NUT 1 44 17955 G1 IGNITION SWIT...

Page 53: ...GHT MOUNT BRACKET DRIVER SIDE 1 68 00414 G6 BOLT 1 4 20 X 3 4 LG 2 69 11027 G2 LOCK NUT 1 4 20 2 70 74001 G01 HEADLIGHT AND TURN SIGNAL LIGHT BAR 1 71 00114 G6 SCREW 1 4 20 X 3 4 LG 4 72 XXXXX XX SEE...

Page 54: ...6 00150 G4 SCREW 10 24 X 1 2 LG 2 97 11098 G7 LOCK NUT 10 24 2 98 75117 G04 WIRE HARNESS HOUR METER 1 99 100 101 17318 G1 HORN SWITCH 1 102 17318 G2 HORN SWITCH CAP AND NUT 1 103 27068 G01 HORN SWITCH...

Page 55: ...6 7 8 10 12 13 14 16 24 17 9 26 27 WHT BLK ORN BLK RED From Control Harness A 2 B 21 20 23 19 18 22 To Batteries To Direction Selector 11 1 Includes Items 2 24 17 Includes Items 18 21 B M To Accelerat...

Page 56: ...2 LOCK NUT 1 4 20 4 9 73071 G05 WIRE HARNESS CONTROL 1 10 25972 G83 6 GA WIRE BLK 9 CONTROLLER B SOL 1 11 25972 G80 6 GA WIRE BLK 19 CONTROLLER A2 DIRECTION SELECTOR A 1 12 25972 G84 6 GA WIRE BLK 26...

Page 57: ...l 2 4 MAIN DRIVER ON Vehicle runs slowly Solenoid driver defective replace controller 2 5 VDD FAULT Vehicle will not run Replace controller 3 1 MAIN DRIVER OFF Solenoid does not close Replace controll...

Page 58: ...CONTROLLER 1 5 6 73231 G01 48 VOLT SOLENOID INCLUDES ITEMS 7 10 1 7 LOCK WASHER 10 2 8 NUT 10 32 2 9 LOCK WASHER 5 16 2 10 JAM NUT 5 16 24 2 11 12 12914 G1 FASTON TAB 2 13 14 11027 G2 LOCK NUT 1 4 20...

Page 59: ...r Clarity 1 53 Part of Frame 45 43 44 34 4 15 19 30 53 51 40 41 42 Part of Frame Front of Vehicle 8 6 6 5 10 9 21 22 7 20 25 50 23 4 LUG 5 LUG 35 Truck Models Only 3 Includes Items 4 10 7 Includes Ite...

Page 60: ...7 66 56 63 100 102 101 81 86 84 89 109 113 115 79 92 93 116 114 56 Includes Items 57 68 64 Includes Items 65 68 81 Includes Items 82 84 86 Includes Items 87 89 100 Includes Items 101 102 119 Includes...

Page 61: ...LY 2 7 70895 G01 WHEEL HUB ASSEMBLY WITH RACES 4 LUG INCLUDES ITEM 8 1 8 19862 G1 LUG BOLT 1 2 20 X 1 3 16 LG 4 9 12093 G1 CASTELLATED NUT 1 14 1 10 00798 G8 COTTER PIN 5 32 X 1 3 4 LG 1 11 12091 G2 S...

Page 62: ...X 6 LG 2 34 00560 G3 WASHER 1 2 4 35 70745 G01 KING PIN TUBE 2 36 70754 G01 THRUST WASHER 1 STAINLESS STEEL 2 37 14390 G6 LOCK NUT 1 2 13 2 38 39 40 70928 G01 SHOCK ABSORBER 2 41 70509 G01 SHOCK ABSOR...

Page 63: ...JOINT INCLUDES ITEMS 65 68 1 65 50641 G1 RUBBER BOOT 1 66 50209 G2 CASTELLATED NUT 7 16 20 1 67 10387 G2 COTTER PIN 3 32 X 1 LG 1 68 10389 G3 GREASE FITTING STRAIGHT 1 69 70 00464 G6 BOLT 7 16 14 X 2...

Page 64: ...6 X 1 1 4 LG 4 93 00879 G1 LOCK WASHER 3 8 4 94 95 96 70997 G01 COVER 1 97 71055 G01 RIVET 3 16 X 1 LG ALUMINUM 1 98 99 100 70580 G01 INTERMEDIATE SHAFT INCLUDES ITEMS 101 102 1 101 01055 G01 BOLT M8...

Page 65: ...ult Customer Service Department for additional information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY 118 119 70876 G02 TIE ROD ASSEMBLY INCLUDES ITEMS 120 124 1 120 70897 G02 THREADED ROD 24 LG 1 121 709...

Page 66: ...Page H 8 Service Parts Manual FRONT SUSPENSION STEERING Notes...

Page 67: ...Page J 1 Service Parts Manual 3 16 4 18 5 17 19 8 9 1 Includes Items 2 11 14 Includes Items 15 28 PDS ONLY 10 22 7 21 6 20 11 23 24 25 26 27 28 2 15 X 1 X 2 A 1 A 2 Ref Mtr 7 ELECTRIC MOTOR...

Page 68: ...LUDES HARDWARE 1 6 73120 G07 BEARING 1 7 73120 G06 SNAP RING 1 8 73120 G09 COVER PLATE AND SCREW 1 9 73120 G08 COVER COMMUTATOR END 1 10 73120 G16 CAP 1 11 73120 G29 FRAME AND FIELD COIL INCLUDES HARD...

Page 69: ...E Apply a light coat of moly grease to male spline before assembly Reference item 10 13 14 16 15 11 18 Axle Tube 1 Includes Items 3 8 2 Includes Items 3 8 A2 S2 20 Front of Vehicle Brake Mechanism Bra...

Page 70: ...NCLUDES ITEMS 3 8 1 2 73504 G03 REAR AXLE AND BRAKE ASSEMBLY PDS INCLUDES ITEMS 3 8 1 3 AXLE SHAFT DRIVER SIDE 1 4 AXLE SHAFT PASSENGER SIDE 1 5 28776 G01 DIFFERENTIAL COVER 1 6 28610 G01 FILL CHECK P...

Page 71: ...Page L 1 Service Parts Manual 11 12 1 2 3 4 5 7 8 9 13 14 15 17 18 19 20 21 22 23 21 22 Ref Rsp 7 REAR SUSPENSION...

Page 72: ...3 30553 G1 U BOLT 3 8 16 X 2 1 8 X 5 LG 4 4 00560 G1 WASHER 3 8 8 5 11098 G5 LOCK NUT 3 8 16 8 6 7 70291 G01 FLANGED BUSHING 4 8 14158 G1 SHOULDER BOLT 3 8 16 X 3 1 4 LG 2 9 12262 G1 LOCK NUT 3 8 16...

Page 73: ...Page M 1 Service Parts Manual 12 Floormat 6 23 24 14 5 1 8 9 15 10 11 19 20 TE5 SHUTTLE 22 4 16 18 17 Driver Side Passenger Side 31 32 Ref Sea 7 1 SEATING...

Page 74: ...Page M 2 Service Parts Manual 26 27 28 29 33 2 3 Ref Sea 7 2 SEATING...

Page 75: ...Page M 3 Service Parts Manual 37 46 48 47 42 43 44 45 38 39 See Body Section SHUTTLE 41 Includes Items 42 48 TE5 54 Includes Items 55 58 41 53 55 56 57 58 51 38 39 50 37 Ref Sea 7 3 SEATING...

Page 76: ...Page M 4 Service Parts Manual 70 78 77 76 69 67 75 62 65 63 71 66 68 73 61 Includes Items 62 73 64 Includes Items 65 71 SHUTTLE 6 64 Ref Sea 7 4 SEATING...

Page 77: ...SHTRAY 1 7 8 00439 G8 BOLT 5 16 18 X 2 LG 3 9 00675 G1 WASHER 1 1 4 X 3 8 3 10 71883 G01 RUBBER WASHER 5 8 3 11 23726 G9 SPACER 3 4 3 12 11098 G6 LOCK NUT 5 16 18 3 13 14 70820 G01 SEAT BACK SUPPORT 1...

Page 78: ...LG 4 39 00565 G7 LOCK WASHER 1 4 4 40 41 71611 G SEAT BOTTOM INCLUDES ITEMS 42 48 SHUTTLE 4 6 1 42 71610 G01 SEAT HINGE 2 43 00720 G08 SCREW 12 14 X 1 LG 6 44 71012 G01 FRONT EDGE TRIM 1 45 71608 G01...

Page 79: ...ASSEMBLY INCLUDES ITEMS 62 73 SHUTTLE 6 1 62 74117 G01 SEAT SUPPORT BRACKET 2 63 71751 G SEAT BACK 1 64 74139 G SEAT BOTTOM INCLUDES ITEMS 65 71 1 65 71701 G01 HIP RESTRAINT PASSENGER SIDE 1 66 71702...

Page 80: ...Page M 8 Service Parts Manual SEATING...

Page 81: ...Retainer FOLD DOWN WINDSHIELD 1 Includes Items 2 9 Strut 8 9 Front of Vehicle 16 15 Strut 13 17 14 12 Front of Vehicle REAR WINDSHIELD 15 11 Includes Items 12 17 24 23 23 Strut 21 25 22 20 Front of V...

Page 82: ...nt of Vehicle 29 41 42 39 40 Inside 43 49 Front Passenger Side Shown Front of Vehicle 44 48 36 30 31 34 34 33 Driver Side Shown 35 SUN TOP SHUTTLES A C B E 45 45 32 46 Rear Strut 37 28 Rear of Vehicle...

Page 83: ...55 54 Driver Side Shown Front Of Vehicle 58 56 55 59 61 60 63 62 64 65 68 67 Front Of Vehicle 66 66 69 67 68 Driver Side Rear Shown Front Of Vehicle SUN TOP TE5 TG5 A D C B A D B 51 Includes Items 52...

Page 84: ...20 STAINLESS STEEL 2 8 137 010 TOP GRIP 2 9 136 008 FASTENER 2 10 11 75535 G01 WINDSHIELD KIT REAR INCLUDES ITEMS 12 17 1 12 EIRWFB3 REAR WINDSHIELD 1 13 EGWHC14 SASH 1 X 15 9 16 LG 2 14 EGWHS14 SCRE...

Page 85: ...G 4 38 00441 G2 BOLT 5 16 18 X 3 1 4 LG 2 39 00879 G1 WASHER 3 8 4 40 75048 G01 SPACER 1 2 2 41 00905 G8 LOCK WASHER 5 16 4 42 01035 G01 BOLT 5 16 18 X 2 1 4 LG 4 43 75240 G01 HANDLE 5 44 00163 G2 SCR...

Page 86: ...al information ITEM PART NO 1 2 3 4 5 DESCRIPTION QTY Page N 6 Service Parts Manual 61 00905 G8 LOCK WASHER 5 16 4 62 75048 G01 SPACER 1 2 2 63 00879 G1 LOCK WASHER 3 8 4 64 74374 G01 SUN TOP 1 65 006...

Page 87: ...Page P 1 Service Parts Manual 4 9 2 7 3 8 11 8 CHROME HUBCAP 14 SILVER GOLD SPOKE HUBCAP 15 16 6 CHROME HUBCAP 13 1 Includes Items 2 4 6 Includes Items 7 9 Ref Whl 7 WHEELS AND TIRES...

Page 88: ...8 4 PLY RATING INCLUDES ITEMS 2 4 AR 2 27772 G10 18 5 X 8 5 8 CARLISLE TIRE LINKS 1 AR 3 10641 G1 WHEEL RIM 5 LUG AR 4 11657 G2 VALVE STEM AR 5 6 32028 G2 TIRE AND WHEEL 18 5 X 8 5 8 6 PLY RATING OPTI...

Page 89: ...Page P 3 Service Parts Manual WHEELS AND TIRES...

Page 90: ...Appendix A 1 Service Parts Manual SPECIALTY PRODUCTS SPECIALTY PRODUCTS...

Page 91: ...L BLUE PEARL 28432 G PEN 3 OUNCE 89 ML CAMOUFLAGE PAINT THREE PENS 75831 G01 AEROSOL 12 OUNCE 360 ML HUNTER GREEN 28140 G09 AEROSOL 12 OUNCE 360 ML CHAMPAGNE BEIGE 28140 G15 AEROSOL 12 OUNCE 360 ML WH...

Page 92: ...ER SPRAYER 75506 G01 BIO DEGRADEABLE CLEANER 32 OUNCE 950 ML WITH TRIGGER SPRAYER 75507 G01 MULTI PURPOSE VALUE PACK 75508 G01 BATTERY PROTECTOR 4 OUNCE 120 ML SPRAY PENETRANT LUBRICANT 4 OUNCE 120 ML...

Page 93: ...Appendix A 4 SPECIALTY PRODUCTS Service Parts Manual Notes...

Page 94: ...Appendix B 1 Service Parts Manual OPTIONS ACCESSORIES OPTIONS ACCESSORIES...

Page 95: ...5113 G06 ELECTRICAL WINDSHIELD FOLD DOWN REQUIRES SUN TOP 75534 G01 WEATHER PROTECTION WINDSHIELD REAR REQUIRES SUN TOP 75535 G01 WEATHER PROTECTION WINDSHIELD FLAT REQUIRES SUN TOP 75536 G01 WEATHER...

Page 96: ...INDEX 1 Service Parts Manual INDEX OF MAJOR COMPONENTS INDEX OF MAJOR COMPONENTS...

Page 97: ...BLY E 2 E ELECTRONIC SPEED CONTROL ASSEMBLY G 2 G 4 F FOOT REST ASSEMBLY C 12 FRONT AXLE H 3 FUSE BLOCK F 8 H HAND HOLD KIT M 6 HEADLIGHT AND TURN SIGNAL LIGHT BAR F 9 HORN SWITCH F 9 HOUR METER KIT F...

Page 98: ...WN N 4 WINDSHIELD KIT FULL N 4 WINDSHIELD KIT REAR N 4 BY PART NUMBER 17421 G1 IGNITION SWITCH KIT F 8 17867 G1 TURN SIGNAL WITH MOUNTING HARDWARE F 9 17953 G2 BRAKE DRUM D 7 22260 G2 TAILLIGHT ASSEMB...

Page 99: ...K ASSEMBLY M 5 71912 G6 REAR BODY ASSEMBLY W OUT TAILLIGHTS C 9 73068 G05 ELECTRONIC SPEED CONTROL ASSEMBLY G 2 73124 G02 MOTOR FLEET SPEED NON VENTED J 2 73290 G02 REVERSE WARNING BUZZER E 3 73291 G0...

Page 100: ...ut the express permission of E Z GO Division of Textron Inc Technical Communications Department E Z GO Division of Textron Inc P O Box 388 Augusta Georgia 30903 0388 USA Inside USA Phone 1 800 241 585...

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