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EZG Manufacturing                 1-800-417-9272             www.ezgmfg.com

 

 

Revision  Number-005          09-01-2021  -  Present                                      

2

EZG Manufacturing                 1-800-417-9272             www.ezgmfg.com

 INTRODUCTION.................................................................................................................................3

 

ABOUT THIS MANUAL.......................................................................................................................3

 

GENERAL INFORMATION..................................................................................................................3

 

SAFETY INFORMATION.....................................................................................................................3

 

SAFETY PRECAUTIONS..................................................................................................................4-5

 

CALIFORNIA PROPOSITION 65 WARNING......................................................................................6

 

MACHINE DESCRIPTION.....................................................................................................................6

 

PRE-START CHECKS............................................................................................................................................7

 

START & STOP PROCEDURE.......................................................................................................................7

 OPERATION.......................................................................................................................8

 

SERVICE & MAINTENANCE.......................................................................................................................8

 

WARNING LABELS AND LOCATIONS.............................................................................................9

 

EXCITER HOUSING  ASSEMBLY...........................................................................................................................10

 

MAIN FRAME ASSEMBLY.............................................................................................................................11

 

 

ENGINE & CLUTCH  ASSEMBLY............................................................................................................................12

 

OPERATION HANDLE ASSEMBLY...................................................................................................................13

 

NOTES  /  SERVICE RECORDS...................................................................................................................14

           

WARRANTY.........................................................................................................................................15

 

WARRANTY REGISTRATION............................................................................................................16

TABLE OF CONTENTS

Summary of Contents for EVPC120

Page 1: ... 800 417 9272 Roller Compactor EZG Manufacturing 405 Watertown Road Waterford Ohio 45786 740 749 3512 or 1 800 417 9272 Fax 740 962 2037 www ezgmfg com Before using this Roller Compactor study and understand the entire Owner s Manual Serial Number _____________ ...

Page 2: ...AFETY PRECAUTIONS 4 5 CALIFORNIA PROPOSITION 65 WARNING 6 MACHINE DESCRIPTION 6 PRE START CHECKS 7 START STOP PROCEDURE 7 OPERATION 8 SERVICE MAINTENANCE 8 WARNING LABELS AND LOCATIONS 9 EXCITERHOUSING ASSEMBLY 10 MAIN FRAMEASSEMBLY 11 ENGINE CLUTCH ASSEMBLY 12 OPERATION HANDLEASSEMBLY 13 NOTES SERVICE RECORDS 14 WARRANTY 15 WARRANTY REGISTRATION 16 TABLE OF CONTENTS ...

Page 3: ...ity that you have come to expect from EZG Manufacturing The purpose of this manual is to inform the owner employer and the operator how to safely operate this piece of equipment and make them aware of any hazards It also contains important information regarding assembly set up operation and maintenance It is the Owner Employer s responsibility to make sure that anyone who operates this machine und...

Page 4: ...ine falling down or the trench collapsing Cordon off the work area and keep members of the public and unauthorised personnel at a safe distance Make sure you know how to safely switch this machine OFF before you switch it ON in case you run into any difficulties Always switch OFF the engine before servicing it During use the engine becomes very hot Always allow the engine to cool down before touch...

Page 5: ...and sources of ignition SAFETY PRECAUTIONS WARNINGS continued Health Safety Vibration Some vibration from the compacting operation is transmitted through the handle to the operator s hands Ensure operator rotation and do not exceed the maximum rec ommended usage times Dust The compaction process can produce dust which may be hazardous to your health Always wear a mask that is suited to the type of...

Page 6: ...ted area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles MACHINE DESCRIPTION 1 Throttle 2 Folding Operating Handle 3 Handle Adjuster 4 Belt Guard 5 Lifting Handle 6 Roller Bearing Cover 7 Rubber Coated Compacting Roller 8 Exciter Housing 9 Engine 10 Lifting Hook The EVPC120 Roller Compactor is designed for compacting paver ...

Page 7: ...ervice and Mainte nance section 6 Check for fuel and oil leaks START STOP PROCEDURE Before starting the engine make sure that the Safety Switch is in the ON position and the Throttle Lever is set to the idle position 1 Take the Roller Compactor to where it is required Use suitable lifting equipment to position the Roller Compactor where it is necessary Make sure the lifting equipment has a WLL Wor...

Page 8: ...ins to pick up speed 4 Depending on the material being compacted 3 or 4 passes are recommended to achieve the best compaction SERVICE MAINTENANCE The EZG Roller Compactors are designed to give many years of trouble free operation It is however important that the simple regular maintenance listed in this section is carried out It is recommended that an approved EZG dealer carry out all major mainte...

Page 9: ...ng 1 800 417 9272 www ezgmfg com WARNING LABELS AND LOCATIONS ITEM PART NUMBER DESCRIPTION QUANTITY A EVPC DECAL A LABEL KIT 1 1 Gasoline Decal A 1 2 Decibel Decal F 1 3 Throttle Decal A 1 4 Lift Hook A 1 5 EZG Logo Decal B 1 6 Warning Decal A 1 2 1 6 5 4 3 ...

Page 10: ... 010400 CLOSE COVER 1 01 5 W04 80x3 5 O RING 2 01 6 CS RG35 EXTERNAL CIRCLIP 2 01 7 HHOS B M14x1 5 HEXAGON HEAD PLUG 1 01 8 GB97 1 M14 CUPRUM WASHER 1 01 9 W01 6307 J BEARING 1 01 10 60 010200 EXCITER HOUSING 1 01 11 60W 010200E EXCITER SHAFT 1 01 12 W01 6307Z J BEARING 1 01 13 60 010700 BUSH 1 01 14 60 010300 COVER 1 01 15 W03 65x35x12 OIL SEAL 1 01 16 60III 010500 COVER GUARD 1 01 17 40 060200 P...

Page 11: ... 8 02 3 FN W12 DIN 1 WASHER 14 02 4 60III 060100 CUSHION 4 02 5 HS B M6x16 8 8 GB 1 SCREW 4 02 6 HSPG W6 DIN 1 SPRING WASHER TANG ENDS 4 02 7 HSPG W12 DIN 1 SPRING WASHER TANG ENDS 6 02 8 HS B M12x45 12 9 DIN 3 SCREW 6 02 9 FN W8 DIN 1 WASHER 44 02 10 HSPG W8 DIN 1 SPRING WASHER TANG ENDS 44 02 11 FN B M8x30 8 8 DIN 1 BOLT 44 02 12 PCPT90P 010100 BEARING COVER 8 02 13 PCPT90P 010200 BOLT 8 02 14 P...

Page 12: ...y B 5x5x32 KEY 1 03 11 80 0317A WASHER 1 03 12 80 0500A CENTRIFUGAL CLUTCH 1 03 13 90P 031800 CLUTCH PULLEY 1 03 14 W01 6006ZZ G BEARING 1 NO PART NO PART DESCRIPTION QTY 03 15 CH RG55 INTERNAL CIRCLIP 1 03 16 CS RG30 EXTERNAL CIRCLIP 1 03 17 60 060501 WASHER 1 03 18 HSPG W8 DIN 1 SPRING WASHER TANG ENDS 5 03 19 FN B M8x30 8 8 DIN 1 BOLT 1 03 20 FN W8 DIN 1 WASHER 4 03 21 60W 060100 INNER BELT GUA...

Page 13: ...SC PIN 6x20 SPRING PIN 2 04 11 HC N M6 DIN 2 CAP NUT 2 04 12 HSPG W6 DIN 1 SPRING WASHER TANG ENDS 2 04 13 FN B M6x20 8 8 DIN 1 BOLT 2 04 14 HC N M10 DIN 2 CAP NUT 1 NO PART NO PART DESCRIPTION QTY 04 15 FNL N M10 DIN 2 HEXAGON THIN NUT 1 04 16 70ND 060000 THROTTLE LEVER 1 04 17 FHSS S M6x8 GB 3 SOCKET SCREW WITH FLAT HEAD 1 04 18 W04 45x3 O RING 1 04 19 70ND 060003 BOLT 1 04 20 FHSS S M8x20 GB 3 ...

Page 14: ...EZG Manufacturing 1 800 417 9272 www ezgmfg com Revision Number 005 09 01 2021 Present 14 NOTES SERVICE PERFORMED DATE INITIALS SERVICE RECORDS ...

Page 15: ... with respect to any product or part not conforming to the Warranty or the description herein contained is at its option a to repair replace or refund such product or parts upon the prepaid return there of to location designated specifically by the Manufacturer Product returns not shipped prepaid will be refused b as an alternative to the foregoing modes of settlement the Manufacturer s dealer may...

Page 16: ...Warranty Cards PLEASE COMPLETE THIS WARRANTY CARD AND RETURN VIA MAIL FAX OR E MAIL WITHIN 30 DAYS OF PURCHASE TO VALIDATE YOUR MANUFACTURER S WARRANTY FOR ALL EZG MANUFACTURING PRODUCTS WARRANTY PROVISIONS OF THIS MACHINE ARE HANDLED DIRECTLY THROUGH THE MANUFACTURER EZG MANUFACTURING 1833 North Riverview Road Malta OH 43758 PHONE 1 800 417 9272 Email warranty ezgmfg com FAX 740 962 2037 State Zi...

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