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Parts Identifcation

1
2
3
4
5
6
7
8
9

                              21  20  19  18  17  16  15  14  13  12  11 10                              

25
24
23
22

 

 

26  27  28  29  30  31 

32  33  34  35  36  37         

Sprint

Brake cables

Front LED lighting

Mudguards

V-Brakes

Rims

Spokes (13g)

Hub motor

Reflectors

Tyres 26” x 1.95”

10 

Suspension front fork

11 

Motor wire casing

12 

Bearing race

13 

Frame

14 

Pedals

15 

Chainwheel 48T and crank

16 

Pedal sensor

17 

Central support stand

18 

Chain 1/2 x 3/32

19 

Chain stay

20 

Chainguard

21 

Shimano roller brakes

22 

Shimano Nexus Internal gears 

23 

Tensioning bolt and plate

24 

Rear LED lighting

25 

Al. luggage rack

26 

Controller / Ignition

27 

Battery

28 

Saddle flip catch

29 

Saddle

30 

Seat post

31 

Seat post clamp (quick fix)

32 

Headstem

33 

Handle grip (Throttle)

34 

Brake levers

35 

Gear shifter

36 

Battery level gauge

37 

Handlebars

8

Summary of Contents for eZee Bike

Page 1: ...www eZeebike com SPRINT USER MANUAL ...

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Page 3: ... Simply moving Guarantee conditions Legal regulations Technical data Parts Identification Assembly Checklist Battery charging How eZeebike works Maintenance Troubleshooting Afterword 4 5 6 7 8 9 12 14 17 20 22 24 ...

Page 4: ...nder normal cruising conditions 26 kmh 16 mph the motor draws about 5 amps at 140 watts with 5 Nm torque and has an efficiency about 80 Its electric consumption is about 1 0 kwH for 100 km 62 miles in ebike mode even less energy than the food you would consume riding by leg power alone Making it by far the most efficient vehicle ever made While the eZee pledge to quality means our components are h...

Page 5: ...e bike from How the guarantee does not apply When the bicycle is used negligently or results in damage due to traffic accident Damage ascribed to normal wear and tear Poor maintenance or modifications that no longer complies with regulations or original technical specifications Damage due to external causes The bicycle is put up for hire The battery pack is used incorrectly or tempered with This a...

Page 6: ...dalling The means of control ling the assistance is provided with either a dial or throttle system USA regulations allow a power assisted maximum speed of 20 mph eZee bike made for the USA has a motor nominally rat ed at 350 watts but up to a maximum rated power of 700 watts The power assist can function without the aid of pedalling however there s nothing to stop you from doing so Putting in some...

Page 7: ...cuit 37V 10Ah 370 Wh capacity 3 1 kgs Low voltage protection 28 V Discharge temperature limit 15 C to 55 C PWM LED self diagnostic system Overload protection 20 amps 2 amps Smart charger Maximum charge time 6 hrs charging temperature 5 C 35 C Forward magnetic motion sensor with 0 4 5 V VPA dial or throttle E bike throttle with safety ON OFF switch Pedelec throttle with light switch 30 amps 7 Sprin...

Page 8: ...ing 12 Bearing race 13 Frame 14 Pedals 15 Chainwheel 48T and crank 16 Pedal sensor 17 Central support stand 18 Chain 1 2 x 3 32 19 Chain stay 20 Chainguard 21 Shimano roller brakes 22 Shimano Nexus Internal gears 23 Tensioning bolt and plate 24 Rear LED lighting 25 Al luggage rack 26 Controller Ignition 27 Battery 28 Saddle flip catch 29 Saddle 30 Seat post 31 Seat post clamp quick fix 32 Headstem...

Page 9: ... any part packages that comes along with the bike Discard box and packaging material only Dispose responsibly recycle when possible Check This box should contain the eZee Sprint bicycle An accessory box containing a 3 Ignition keys b 1 Pair of pedals c 1 Battery charger d 1 Power cord e 2 Fuses 30 amps f Nylon ties g Heat shrink tubes assorted pre cut sizes h 1 Hex Key 5 i 1 Hex Key 3 j 1 eZee Spr...

Page 10: ...alternatively on both sides till the wheel is secured Tightening torque 35 Nm Seat post Insert into the seat tube of the bicycle frame and align Tighten clamps and ensure seat is firmly fastened Tigtening torque 16 Nm Do not adjust the seat post beyond its maximum extension mark Sprint Assembly 6 Handlebar Stem Headset Handlebar and stem comes pre assembled Loosen bolts on the stem and insert and ...

Page 11: ...to ensure they are corrected adjusted Ensure that the V brake blocks are parellel to the rim and that the distance between them do not exceed 2mm then tighten the brake mounting bolts Fine tune with a philips head screwdriver Squeeze brakes to test its responsiveness For more information about the rear Shimano Roller brake please read the Shimano manual that comes along with your purchase Models t...

Page 12: ...tight when new so it may be required to apply gentle pressure Once the battery is in position lock into place by turning the key one click clockwise to the OFF position Ensure that the key is in OFF position until you are ready to ride Do not use excessive force to fit the battery which could result in damaging the connection sockets or pins If there is an A C outlet near to where your bicycle is ...

Page 13: ... such conditions g familiarise yourself with the usage of the bike and how to maintain it Inspect Before every ride make a quick inspection of your bike s mechanical and electronic features Be safe not sorry frame fork Visually check for damage do not ride if bent or fractured wheels and tyres Check for missing or damage spokes Feel spokes to ensure tightness wheels should be true straight and tyr...

Page 14: ...Battery slot guides 5 Batter lock slot 6 Serial number battery information Insert charging plug into socket on battery and connect charger power cord to A C outlet Turn on A C outlet Turn the 1 switch on the charger It s important that to follow this sequence of actions everytime you charge the battery Do not remove the plug by pulling the cord always grip the charging port by its metal body 6 14 ...

Page 15: ...ty to commence a recharge Top up charging everytime you ve completed your cycle ride is recommended Kept in good condition Li Ion battery will perform at least 350 full charge cycles with a retention of 70 from its original capacity Please use only the Li ion charger as provided a Male charging plug b Charging cord c Charger specifications d Charger serial no e Cooling fan f Fuse 10 Amps g Charger...

Page 16: ...he bicycle is switched off so as to not waste electricity If the battery refuses to accept a charge refer your eZee dealer for more information Battery charging is automatically regulated there is no danger of overcharging We advised that you disconnect the battery and switch the charger off when the charging process is completed Do not charge the battery in wet conditions Never allow children to ...

Page 17: ...ation on the crank is picked up by a sensor in the bottom bracket This allows the drive system to be engaged A twist of the throttle then provides power on demand reducing the pedalling effort required E Bike The motor runs as soon as you turn the throttle Ensure that you are seated and ready to ride off before you use the throttle You may toggle the throttle on and off with the switch located on ...

Page 18: ...n ordinary bicycle Battery level gauge When riding a fully charged bicycle the battery level gauge shows green Powerful acceleration or uphill riding causes the battery voltage to drop and may bring the level gauge to amber or even red in the cases of very steep hills As you continue to cycle and the battery power drops the level gauge will correspond to the state of charge remaining When it remai...

Page 19: ...pport stand This spring loaded stand supports your eZeebike straight up Use your feet to depress the stand downwards and pull the bike in reverse Ensure the stand is firmly rested on the ground before leaving the bike Do not sit on the bike with the stand parked The central support stand is made of aluminum alloy and meant to only take the weight of the bicycle and not with the rider on it Luggage...

Page 20: ...ecks use a fully charged battery visual inspection for damages Every 150kms 100 miles Clean the bike incl chain rings and sprocket Clean and lightly oil the chain and gears Every 20 30 hours of riding Squeeze the brakes and rock the bike to check for any looseness with each forward of backward movement If the headset is loose have your dealer check it Lift the front wheel and rotate handlebars to ...

Page 21: ... Unplug these before proceeding to remove the front wheel Be mindful of the tightening assembly sequence of washers nuts and spacers Hub motor and general inspection After 5 000 kms 3 000 miles of cycling We recommend you arrange to have a thorough inspection of your bicycle by an eZee dealer This includes opening up the hub motor to inspect and lubricate the gears As the front wheel contains the ...

Page 22: ...to position applicable with electric cut off levers 3 Brake lever cut off in contact check wiring connection inspect for damage to the battery level gauge 4 Throttle not in position check if throttle spring is faulty 5 Throttle failure check throttle connections or replace 6 low voltage recharge battery or loose battery cable connection 7 excessively high voltage measure battery voltage contact yo...

Page 23: ...very detail that might occur during the lifetime of your product Check our websites and dealers website routinely for updates or contact us directly for more detailed questions you might have Serial Numbers Record the serial numbers found on your motor frame controller charger and battery here for reference This are important datas for us to understand and troubleshoot your eZeebike Motor s no EZ ...

Page 24: ...d adapt solutions for our bikes to enrich lives everywhere We also want to get to know and thank everyone of you If you have anything to ask to comment or suggest perhaps you have an idea a project to discuss or simply would like share your stories and photos with us Contact us directly we want to hear from you eZee kinetics technology co ltd No 233 Feng Yong Road Feng Xian Shanghai China 201414 T...

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