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PERFORMING A TEST 

 
1. 

Before starting a test turn all electrical switches to the "OFF" position and close all 
valves. 

 
2. 

Turn the "MAIN SWITCH" to the "ON" position. 

 
3. 

Prepare the cement molds as outlined below.  Note that these procedures are stated 
within API Specification 10. 

 

PREPARATION OF MOLDS 

 
 

The interior faces of the molds and the contact surfaces of the plates shall be thinly 
covered with grease.  The contact surfaces of the halves of each mold shall also be 
coated with grease to make the joint water tight when assembled.  Excess grease shall 
be removed from the interior faces of the assembled molds, giving particular attention 
to the corners.  The molds shall be placed on a thinly greased plate.  It is necessary that 
grease be applied to the exterior contact line of the mold and the base plate. 

 

PREPARATION OF SLURRY

 

 
 

The cement slurry shall be prepared in accordance with Sect. 5 of API Specification 
10. 

 

FILLING  SLURRY  MOLDS

 

 
 

The slurry shall be placed in the prepared molds in a layer equal to one-half of the mold 
depth and puddled 25 times per specimen with a puddling rod.  The slurry shall be 
placed in all the specimen compartments before commencing the puddling operation.  
After puddling the layer, the remaining slurry shall be stirred by hand using a puddling 
rod or spatula to eliminate segregation, the molds filled to overflowing, and puddled as 
for the first layer.  After puddling, the excess slurry shall be struck off even with the top of 
the mold, using a straight-edge.  Specimens in molds which show evidence of leaking 
shall be discarded.  A greased cover plate shall be placed on top of the mold.  For one 
test determination, not less than three specimens shall be employed.  

 

LOADING THE TEST CELL 

 
A. 

Carefully lower the cement molds into the test cell insuring that the thermocouple port is 
aligned correctly. 

 
B. 

Remove the handle and the wing nuts from the mold.   The sealing ring and threads 
should be lubricated periodically with a high temperature grease.   

 
C. 

The test cell cap should be screwed into the test cell as far as possible. 

 

Summary of Contents for 200

Page 1: ...essure of the test cell is increased via an air driven hydraulic pump Test temperature is governed by a PID temperature controller which actuates the heater After a predetermined amount of time the temperature of the test cell is reduced by the cooling system Specimens are removed and the compressive strength is determined as outlined in API Specification 10 INSTALLATION 1 Carefully remove the ins...

Page 2: ...Y MOLDS The slurry shall be placed in the prepared molds in a layer equal to one half of the mold depth and puddled 25 times per specimen with a puddling rod The slurry shall be placed in all the specimen compartments before commencing the puddling operation After puddling the layer the remaining slurry shall be stirred by hand using a puddling rod or spatula to eliminate segregation the molds fil...

Page 3: ...e controller hinges downward 2 Depress the scroll key the right key behind the hinged panel until a parameter appears Continue to press the key until the parameter AL1 appears 3 Press the UP or DOWN arrow keys until the desired high alarm setpoint is obtained 4 Wait approximately 10 seconds and the controller will automatically return to the normal display mode TIMER The Model 200 incorporates a t...

Page 4: ...urotherm Model 818 is the most important component of the temperature control system and it is strongly recommended that operators carefully study the Model 818 instruction manual A Program the temperature profile you wish to perform into the Model 818 Controller B Turn the HEAT switch to ON to activate the heaters NOTE THAT THE PRESSURE WILL INCREASE SIGNIFICANTLY DUE TO THE THERMAL EXPANSION OF ...

Page 5: ...tering the test cell Close all valves and return all switches to the OFF position GENERAL MAINTENANCE 1 One of the most important elements concerning trouble free operation is keeping the interior of the test cell as clean as possible Never insert a cement covered cement mold into the test cell and periodically examine the test cell to ensure that it is clean High pressure valves wear quickly when...

Page 6: ...For more information please contact us ExpotechUSA 10700 Rockley Road Houston Texas 77099 USA 281 496 0900 voice 281 496 0400 fax E mail sales expotechusa com Website www ExpotechUSA com ...

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