background image

A&T

A/O

C

102

110

106

108

109

107

104

105

103

101

2

1

MOTOR

ENCLOSURE

MOTOR

ENCLOSURE

BY

OTHERS

PURGE

OUTLET

VALVE

QUICK

EXHAUST

VALVE

PURGE

EXHAUST

SPARK

ARRESTOR

MOTOR

ENCLOSURE

PRESSURE

TAPPING

POINT

(PLUGGED)

RELIEF

VALVE

30

mbar

RELIEF

VALVE

ASSEMBLY

ENCLOSURE

D.P.

LO

D.P.

HI

CLAPS

SENSOR

BLACK

C

BROWN

GREY

BLACK

BROWN

N/O

C

ALARM

C

ONTACTS

AC-15

4A

250V

Ex

d

IIC

T6

ALARM

PRESSURIZED

GREY

GREY

BROWN

BLUE

N/C

CONTACTS

AC-15

4A

250V

Ex

d

IIC

T6

BLACK

CONTACTS

AC-15

4A

250V

Ex

d

IIC

T6

BULKHEAD

Ex e TERMINAL BOX

MINIPURGE

SYSTEM

ENCLOSURE

MAIN

AIR

SUPPLY

GAUGE

FILTER

DRAIN

SUPPLY:

420

-

1000

kPa

(

4.2

-

10

bar

)

INSTRUMENT

AIR

'OR'

GATE

PLUGGED

PRIMARY

(MOTOR)

VOLUME

BOOSTER

PURGE

CHANGE

OVER

VALVE

2

PURGE

CHANGE

OVER

VALVE

1

PURGE

VALVE

ISOLATION

2

2

2

3

3

3

t

PURGE

INDICATOR

YELLOW

=

P

URGING

MAIN

AIR

SUPPLY

FILTER

SHUT

OFF

VALVE

PURGE

OUTLET

VALVE

OPEN

SIGNAL

MINIMUM

PRESSURE

SENSOR

LOW

P

RESSURE

INDICATOR

RED

-

A

LARM

GREEN

-

PRESSURIZED

LOGIC

PRE-REGULATOR

LOGIC

PRE-REGULATOR

GAUGE

LOGIC

AIR

SUPPLY

REGULATOR

2.5

barg

LOGIC

AIR

SUPPLY

REGULATOR

GAUGE

LOGIC

HEAT

EXCHANGER

NOTES:

FOR

DETAILS

OF

BALLOONED

ITEMS,

SEE

GENERAL

ARRANGEMENT

DRAWING

3

2

ELECTRONIC

TIMER

113

111

112

BLACK

BROWN

GREY

116

114

115

BLACK

BROWN

GREY

N/O

C

N/C

N/O

C

N/C

(OPTIONAL)

AC-15

4A

250V

Ex

d

IIC

T6

(OPTIONAL)

AC-15

4A

250V

Ex

d

IIC

T6

COMPLETE

CONTACTS

ALARM

C

ONTACTS

LOW

P

RESSURE

HIGH

PRESSURE

INTERMEDIATE

LOW

P

RESSURE

SYSTEM

PURGING

PURGE

PURGE

INLET

PRESSURE

ENCLOSURE

MOTOR

ENCLOSURE

PRESSURE

36

35

2

3

1

38

31

4

21

27

28

22

32

34

35

26

19

9

16

29

20

8

7

HIGH

PRESSURE

SENSOR

PURGE

OUTLET

OPEN

SIGNAL

(1)

PURGE

OUTLET

OPEN

SIGNAL

(2)

18

PURGE

COMPLETE

VALVE

14

15

TIMER

VALVE

13

PURGE

FLOW

SENSOR

CLAPS

REGULATOR

PURGE

F

LOW

GAUGE

PURGE

F

LOW

REGULATOR

17

INTERMEDIATE

PRESSURE

SENSOR

10

24

25

11

6

TIMER

SWITCH

30

B

C

D

E

F

8

5

7

6

4

3

1

2

3RD

ANGLE

PROJECTION

The

contents

of

this

drawing

/

document

are

Copyright

©

E

xpo

Technologies

Limited.

They

are

to

be

treated

as

confidential

and

are

returnable

upon

reque

st.

T

hey

are

not

to

be

copied

or

communicated

in

part

or

in

whole

without

written

consent

from

Expo

Technologies

Limited,

neither

are

they

to

be

used

in

any

way

against

ou

r

interests.

DIMENSIONS

IN

m

m

[

]

D

ENOTES

IMPERIAL

WEIGHT

(Kg)

TITLE

DO

NOT

S

CALE

IF

IN

DOUBT

ASK

FINISH

MATERIAL

A3

SCALE

DRAWING

STATUS

A

TOLERANCES

UNLESS

OTHERWISE

STATED

FLATNESS

TO

BE

LESS

THAN

0.4

OVER

ANY

100mm

LENGTH

ANGLE

STD

±1

°

MOD

#

REVISION

DRAWN

CHECKED

APPROVED

DATE

DRAWN

DATE

SURREY

TW16

5DB

UNITED

KINGDOM

Expo

Technologies

Limited

DRAWING

No.

REVISION

DECIMALS

X

±

0.5

X.X

±0.2

X.XX

±0.1

X.XXx

±0.05

SHEET

No.

OF

1

AGM-PA00-062

LOW

TEMP

M

OTORPURGE

C

IRCUIT

06

RELEASED

N.T.S

DQN-12443

DQN-12436

DQN-12427

CE

RJ

AR

CE

RJ

AR

AW

06

05

04

29/05/2019

08/07/20

17/06/20

06/11/19

1

Summary of Contents for MiniPurge D760-ES

Page 1: ...these instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized...

Page 2: ...Purge Valve 9 Purge Flow Regulator 10 CLAPS Sensor 10 CLAPS Regulator 10 Relief Valve Unit 10 PA Terminal Box 10 Thermostat and Heater 10 Section 6 Installation of the System 11 Relief Valve Unit 11 A...

Page 3: ...ML548_ES v3 ii Section 11 Glossary 20 Section 12 Drawings and Diagrams 20 Section 13 Certifications 21...

Page 4: ...EXPO 20MDOC1403X as attached Users may decide to connect RTD monitoring circuits as 2 3 or 4 wire circuits as preferred The temperature monitoring circuits themselves are provided by others If the log...

Page 5: ...t to 2 5 barg 36 psi Process Connections Purge supply and outlet to pressurized enclosure 1 NPT female Minimum supply line 25 mm 1 ID tube inlet sized appropriately for flow rate Reference points sign...

Page 6: ...barg Tolerance 0 10 Note there must be a 2 5 mbarg difference between the intermediate and CLAPS sensor calibration point For example Minimum pressure 5 mbarg intermediate pressure 6 5 mbarg CLAPS sen...

Page 7: ...in air supply pressure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purg...

Page 8: ...ay be used in IECEx and ATEX Zone 1 and or Zone 2 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as intr...

Page 9: ...enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is norma...

Page 10: ...d indicator turns Red The sensor is factory calibrated and set to operate in falling pressure at or above the minimum specified pressure Purge Flow Sensor The Purge Flow Sensor monitors flow through t...

Page 11: ...This valve receives a signal from the purge timer that indicates the completion of the purge cycle and verifies that the pressurization signal is still present If both conditions are satisfied a signa...

Page 12: ...h is operated by the purge flow signal that allows a remote electrical system status indicator to signal that the system is purging sometimes referred to as purge in progress The cable from the switch...

Page 13: ...it When the system changes to leakage compensation mode the Purge Outlet Valve is closed and the enclosure sealed The Relief Valve Unit has an in built relief valve This is sized to ensure that if the...

Page 14: ...s might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to...

Page 15: ...bove the minimum the Minimum Pressure Sensor re turns a positive pressurized signal causing the alarm indicator on the control unit to change from red to green When the pressure falls below the minimu...

Page 16: ...and all screws in the terminals are secure In all cases the application and isolation of power must be controlled by the MiniPurge system using the power interlock signal No switches are permitted bet...

Page 17: ...Pag 7 Check that the pressure gauge on main air supply reads 4 2 barg 61 psi 420 kPag 8 Check that the Pressure Relief Valve is correctly set by isolating the High Pressure Sensor and Purge Outlet Val...

Page 18: ...r until intermediate sensor causes contacts to open 18 Check reading on manometer matches calibration label on pressure sensor 19 Continue to reduce the CLAPS Regulator to test the minimum pressure se...

Page 19: ...s is suitable for use in the hazardous location There are no unauthorised modifications The air supply is uncontaminated The interlocks and alarms function correctly Approval labels are legible and un...

Page 20: ...thread sealant If the thread has seized up remove to a safe area and heat slightly to soften prior to making any adjustment This prevents potential damage to the brass of the nozzle Disconnect pipe w...

Page 21: ...been designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before...

Page 22: ...uring purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate Pressurized Enclosure Excessive leakage from the pressurized enclo...

Page 23: ...y set to the value as stated on the Customer Test and Inspection Sheet S0015 018 Pressure gauge Air Supply Pressure 0 10 barg S0015 135 Miniature gauge Logic Pressure 0 4 barg AGE GE00 168 Electronic...

Page 24: ...01ATEX1295X IECEx Certificate IECEx SIR07 0027X Ex e Terminal Box ATEX Certificate BASEEFA 06ATEX0117X IECEx Certificate IECEx BAS06 0028X Electronic Timer ATEX Certificate FM 10 ATEX0003X IECEx Cert...

Page 25: ...QILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR EH FRSLHG RU FRPPXQLFDWHG LQ SDUW RU LQ ZKROH ZLWKRXW ZULWWHQ FRQVHQW IURP SR 7HFKQRORJLHV LPLWHG QHLWKHU DUH WKH WR EH XVHG LQ DQ ZD DJDLQVW...

Page 26: ...17 7 21 6 2 1 5 1 352 7 21 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH DUH QRW WR EH FRSLHG RU F...

Page 27: ...5 752 31 80 7 32 5 6833 336 6 67 0 5 8 725 6 67 0 5 8 725 8 2 6833 5 8 725 2 6833 5 8 725 8 385 2 5 8 725 385 2 5 8 725 8 G 7 5 233 5 3 3 7 1 5 2 5 57 6 1625 0 17 5 57 6 1625 G 7 50267 7 5 1 352 7 21...

Page 28: ...1 2 76 5 9 1 7 7 1 72 72548 2 1P OEI LQ 5 1 352 7 21 7KH FRQWHQWV RI WKLV GUDZLQJ GRFXPHQW DUH RS ULJKW SR 7HFKQRORJLHV LPLWHG 7KH DUH WR EH WUHDWHG DV FRQILGHQWLDO DQG DUH UHWXUQDEOH XSRQ UHTXHVW 7KH...

Page 29: ...interests DIMENSIONS IN mm DENOTES IMPERIAL WEIGHT Kg TITLE DO NOT SCALE IF IN DOUBT ASK FINISH MATERIAL A3 SCALE DRAWING STATUS A TOLERANCES UNLESS OTHERWISE STATED FLATNESS TO BE LESS THAN 0 4 OVER...

Page 30: ...RECOMMENDED MINIMUM SIZE FOR PURGE AIR DISTRIBUTION PIPEWORK ELECTRICAL SIGNAL VIA EEx e JUNCTION BOX B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing document are Copyrigh...

Page 31: ...d IIC T6 OPTIONAL AC 15 4A 250V Ex d IIC T6 COMPLETE CONTACTS ALARM CONTACTS LOW PRESSURE HIGH PRESSURE INTERMEDIATE LOW PRESSURE SYSTEM PURGING PURGE PURGE INLET PRESSURE ENCLOSURE MOTOR ENCLOSURE PR...

Page 32: ...PPLY SUPPLY PT100 RTD SENSOR PT100 RTD SENSOR TYPICAL TYPICAL 4 WIRE BARRIER CONNECTION 4 WIRE BARRIER CONNECTION 1 SH SH B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing do...

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Page 49: ...poworldwide com Expo Technologies Ltd Registered in England No2854600 www expoworldwide com Expo Technologies purge pressurization systems may incorporate temperature sensors based on platinum resista...

Page 50: ......

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Page 52: ...chnologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo M E...

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