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ML548 | v11

Expo Technologies UK

T: +44 (0) 20 8398 8011

E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314

E:[email protected]

Expo Technologies China

T: +86 532 8906 9858

E: [email protected]

Section 6: Installation of the System

The MiniPurge

®

 is designed for use under normal industrial conditions of ambient temperature, humidity and 

vibration. Please consult Expo before installing this equipment in conditions that may cause stresses beyond 
normal industrial conditions.The MiniPurge

®

 system must be installed by a competent person in accordance 

with relevant standards, such as IEC / EN 60079-14, and any local codes of practice.

The MiniPurge

®

 control unit should be installed either directly on, or close to the pressurized enclosure. It 

should be installed such that the system indicators and certification labels are in view.

All parts of the system carry a common serial number. If installing more than one system, ensure that this 
commonality is maintained within each system installed.

Relief Valve Unit

To achieve effective purging, the points where air enters and exits the pressurized enclosure should normally 
be at opposite ends of the enclosure. The RLV unit must be mounted vertically and there should be a minimum 
clearance of 300 mm (12") around the spark arrestor (purge outlet).

It is important that the interior and exterior of the spark arrestor is kept clean and debris is not allowed to 
accumulate; this might affect the calibration of the device. In particular, the exterior of the spark arrestor 
should not be painted or blocked in any way.

Air Supply Quality

The MiniPurge

®

 system should be connected to a protective gas supply, which is suitable for purging and 

pressurization.

The supply pipe connection to the MiniPurge

®

 must be appropriate for the maximum input flow rate for the 

application.

The air supply must be regulated at a pressure less than the maximum stated inlet pressure.

The air supply must be: clean, non-flammable and from a non-hazardous location. The air should be of 
Instrument Air Quality. Although the purge control system will operate with lower air quality, its operational 
life will be adversely affected. The equipment that is being protected by the MiniPurge

®

 may also suffer 

because of poor air quality.

With reference to BS ISO 8573-1: 2010, Instrument Air is typically specified as:

Particle Class 1

In each cubic metre of compressed air, the particulate count should not exceed 20,000 particles in the 0.1 to 
0.5 micron size range, 400 particles in the 0.5 to 1 micron size range and 10 particles in the 1 to 5 micron size 
range.

Humidity or pressure dew point

The dew point, at line pressure, shall be at least 10 °C below the minimum local recorded ambient temperature 
at the plant site. In no case, should the dew point at line pressure 3 °C.

Oil Class 2

In each cubic metre of compressed air, not more than 0.1mg of oil is allowed. This is a total level for liquid oil, 
oil aerosol and oil vapour.

When an inert gas is being used to supply the purge system, risk of asphyxiation exists. Refer to Application 
Suitability section.

Summary of Contents for D760-ET MiniPurge

Page 1: ...hese instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressurized en...

Page 2: ...CLAPS Sensor 10 CLAPS Regulator 10 Relief Valve Unit 10 PA Terminal Box 10 Thermostat and Heater 10 Section 6 Installation of the System 11 Relief Valve Unit 11 Air Supply Quality 11 Pipe Work 12 Mult...

Page 3: ...ML548 v10 ii Section 11 Glossary 19 Section 12 Drawings and Diagrams 19 Section 13 Certifications 20...

Page 4: ...circuits as preferred The temperature monitoring circuits themselves are provided by others If the logic air supply temperature falls below 10 C this should be investigated and rectified If the logic...

Page 5: ...to 2 5 barg 36 psi Process Connections Purge supply and outlet to pressurized enclosure 1 NPT female Minimum supply line 25 mm 1 ID tube inlet sized appropriately for flow rate Reference points signa...

Page 6: ...arg Tolerance 0 10 Note there must be a 2 5 mbarg difference between the intermediate and CLAPS sensor calibration point For example Minimum pressure 5 mbarg intermediate pressure 6 5 mbarg CLAPS sens...

Page 7: ...n air supply pressure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purge...

Page 8: ...y be used in IECEx and ATEX Zone 1 and or Zone 2 Categories 2 and 3 respectively MiniPurge systems may be used for hazards of any gas group Apparatus associated with the MiniPurge system such as intri...

Page 9: ...e enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge process is nor...

Page 10: ...he Alarm Pressurized indicator turns Red The sensor is factory calibrated and set to operate in falling pressure at or above the minimum specified pressure Purge Flow Sensor The Purge Flow Sensor moni...

Page 11: ...ical supply to the pressurized enclosure and to reduce the high purge flow rate to leakage compensation mode It also provides a hold on signal that maintains the leakage compensation mode with the pow...

Page 12: ...from the switch is terminated in the PA terminal box Intermediate Switch This is a flameproof switch which is activated by the signal from the Intermediate Sensor The cable from the switch is termina...

Page 13: ...tlet Valve is closed and the enclosure sealed The Relief Valve Unit has an in built relief valve This is sized to ensure that if the air supply pressure rises up from the specified maximum the interna...

Page 14: ...might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to...

Page 15: ...minal boxes Provision and Installation of Alarm Devices When the pressure inside the pressurized enclosure is above the minimum the Minimum Pressure Sensor re turns a positive pressurized signal causi...

Page 16: ...nuity meter Gauge manometer 0 to 200 mbarg Differential manometer 2 off 4mm plugs If after commissioning the system does not perform as expected refer to the Fault Finding Section Follow the steps as...

Page 17: ...be changed by removing the large cover plate from over the outlet valve assembly and screws Warning When opening the Purge Flow Regulator ensure the over pressure within the enclosure does not exceed...

Page 18: ...nual should be supplemented with any additional requirements set out in appropriate local codes of practice The following checks should be carried out every 6 36 months dependent on environment accord...

Page 19: ...tment screw in position using the hex key loosen the retaining nut Adjust the hex key clockwise to increase or anti clockwise to reduce the lift off pressure Before testing retighten the locking nut w...

Page 20: ...been designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before c...

Page 21: ...n the supply pipe Static pressure of 4 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate Pr...

Page 22: ...must be factory set to the value as stated on the Customer Test and Inspection Sheet S0015 018 Pressure gauge Air Supply Pressure 0 10 barg S0015 135 Miniature gauge Logic Pressure 0 4 barg ETM IS31 0...

Page 23: ...ficate IECEx SIR07 0027X UKCA Certificate CSAE 21UKEX1067X CCC Certificate 2020312304000830 EAC Certificate RU GB 58 00906 20 Ex e Terminal Box ATEX Certificate BASEEFA 06ATEX0117X IECEx Certificate I...

Page 24: ...THERWISE STATED MOD No REVISION DRAWN CHECKED APPROVED DATE DRAWN DATE SURREY TW16 5DB UNITED KINGDOM Expo Technologies Limited DRAWING No REVISION RELEASED 14 04 2014 FLATNESS TO BE LESS THAN 0 4 OVE...

Page 25: ...X XXX 0 05 06 DQN 12429 30 06 2020 AR CE AR AR RJ CE 17 06 2020 DQN 12436 05 PB 21 11 2018 DQN 12414 04 SHEET No 2 OF 4 XBR 7TD0 106 DIMENSIONS IN mm DENOTES IMPERIAL DO NOT SCALE IF IN DOUBT ASK NOT...

Page 26: ...ALLY SEATED UNION 6 Ex e ELECTRICAL JUNCTION BOX 7 ELECTRONIC PURGE TIMER WITH LED INDICATOR 8 SYSTEM PURGING INDICATOR QUAD AMBER LEDS 9 LOW PRESSURE ALARM TRIP INDICATOR RED GREEN 10 ALARM PRESSURIZ...

Page 27: ...VISION RELEASED 14 04 2014 06 DECIMALS X 0 5 X X 0 2 X XX 0 1 X XXX 0 05 06 DQN 12429 30 06 2020 AR CE AR AR RJ CE 17 06 2020 DQN 12436 05 PB 21 11 2018 DQN 12414 04 SHEET No 4 OF 4 XBR 7TD0 106 DIMEN...

Page 28: ...interests DIMENSIONS IN mm DENOTES IMPERIAL WEIGHT Kg TITLE DO NOT SCALE IF IN DOUBT ASK FINISH MATERIAL A3 SCALE DRAWING STATUS A TOLERANCES UNLESS OTHERWISE STATED FLATNESS TO BE LESS THAN 0 4 OVER...

Page 29: ...NIMUM SIZE FOR PURGE AIR DISTRIBUTION PIPEWORK ELECTRICAL SIGNAL VIA EEx e JUNCTION BOX B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing document are Copyright Expo Technolo...

Page 30: ...d IIC T6 OPTIONAL AC 15 4A 250V Ex d IIC T6 COMPLETE CONTACTS ALARM CONTACTS LOW PRESSURE HIGH PRESSURE INTERMEDIATE LOW PRESSURE SYSTEM PURGING PURGE PURGE INLET PRESSURE ENCLOSURE MOTOR ENCLOSURE PR...

Page 31: ...PPLY SUPPLY PT100 RTD SENSOR PT100 RTD SENSOR TYPICAL TYPICAL 4 WIRE BARRIER CONNECTION 4 WIRE BARRIER CONNECTION 1 SH SH B C D E F 8 5 7 6 4 3 1 2 3RD ANGLE PROJECTION The contents of this drawing do...

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Page 51: ...E info expoworldwide com Expo Technologies Ltd Registered in England No2854600 www expoworldwide com Expo Technologies purge pressurization systems may incorporate temperature sensors based on platin...

Page 52: ...chnologies UK Expo Technologies Ltd Unit 2 The Summit Hanworth Road Sunbury On Thames TW16 5DB UK T 44 20 8398 8011 F 44 20 8398 8014 E sales expoworldwide com Expo Technologies China Qingdao Expo M E...

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