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TURF TRACER

®

S-SERIES LP

Setup Instructions

For Serial Nos. 312,000,000 & Higher

Loose Parts

Use the chart below to verify that all parts have been shipped. Part numbers not shown are available on the dealer
extranet.

Dealer Pack

Part #

Description

Qty.

Use

323-6

Screw, HH 3/8-16 x 1 inch

4

3290-357

Nut, Whizlock 3/8-16 inch

4

98–5975

Washer, Spring Disc

4

Installing the handle assembly.

104-8300

Nut-Nyloc 5/16-18 Flg

4

3230-1

Bolt-Carriage 5/16-18 x 3/4

4

Installing the LPG tank bracket.

1-806003

Hairpin, Cotter

1

3272-5

Pin, Cotter 3/32 x 1/2 inch

1

1-808280

Pin, Clevis

1

Installing the speed control rod.

322-9

Screw, HH 5/16-18 x 1 3/4 inch

2

3296-29

Nut, Nyloc 5/16-18 inch

2

3220-16

Nut, Jam 3/8-24 inch LH

2

Installing the wheel drive linkages.

1-303335

Tie, Cable

2

1-303287

Tie, Cable

4

Connecting wire harness.

103-2106

Key, Exmark Logo

1

1-603511

Key, Standard

1

Fill out the online warranty registration
form and place keys into literature
pack.

Literature Pack

Part #

Description

Qty.

Use

Manual, Operator's

1

Read before operating the machine.

Manual, Engine Operator's

1

Read before operating the machine.

Uncrating the Unit

1. Leaving the unit on the pallet, place the upper handle

assembly and the LP tank bracket at the rear of the
machine.

2. Remove the bolt bag from under the mower deck

belt shield.

3. Refer to the parts manual to help you identify and

locate the parts and their proper position.

Installing the Handle Assembly

1. Position the lower end of the handle assembly on

the outside of the upper rear section of the fuel tank
and handle support.

2. Install four 3/8-16 x 1 inch bolts, four spring disk

washers from the outside in. Secure using four
3/8-16 whizlock nuts on the inside of each handle
support and tighten until the spring disk washers are
flat (Figure 1).

Note:

Be sure the cone of the spring disk washer is

against the head of the bolt.

© 2011—Exmark Mfg. Co., Inc.
P.O. Box 808
Beatrice, NE 68310

Part No. 4501-050 Rev. A

Printed in the USA

All Rights Reserved

Summary of Contents for TURF TRACER X-SERIES LP Operators

Page 1: ...arranty registration form and place keys into literature pack Literature Pack Part Description Qty Use Manual Operator s 1 Read before operating the machine Manual Engine Operator s 1 Read before operating the machine Uncrating the Unit 1 Leaving the unit on the pallet place the upper handle assembly and the LP tank bracket at the rear of the machine 2 Remove the bolt bag from under the mower deck...

Page 2: ...ned to the mower The latch may require adjustment to fit the tank tightly 5 Carefully connect the fuel hose the threads are LH Make sure the hose is not kinked 6 Slowly open the fuel valve to equalize the pressure in the tank If the fuel valve is opened too quickly the pressure relief valve is equipped with a back pressure check valve that will shut off the fuel supply If this happens close the fu...

Page 3: ... engagement lever tab and the hairpin on the outside Figure 4 1 Lower PTO engagement linkage 2 Jam nut 3 Turnbuckle 4 Upper PTO engagement linkage 3 With the PTO engaged adjust the linkage length by loosening the locknut on the turnbuckle and adjusting the turnbuckle so that the bolt on the bellcrank and the indicator arm align with each other within 1 16 inch 1 6 mm Figure 5 Tighten locknut again...

Page 4: ...x 1 3 4 inch hex cap screw and a 5 8 18 inch nyloc nut on each side and tighten This will give an approximate setting for drive lever linkages Figure 6 Right Hand Side of Unit Shown 1 Drive lever linkage 2 5 16 18 inch nyloc nut 3 Speed control lever in neutral 4 Drive levers in neutral 5 5 16 18 x 1 3 4 inch hex capscrew 6 3 8 24 inch LH jam nut 7 Hydro control arm weldment 8 Lower ball joint Adj...

Page 5: ...rning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Important The machine is shipped with a filled lead acid battery DANGER Charging the battery may produce explosive gasses Battery gasses can explode causing serious injury Keep sparks flames or cigarettes aw...

Page 6: ...ake the tire circumferences match as closely as possible Greasing the Unit Note The unit is not greased at the factory 1 Lubricate fittings with NGLI grade 2 multi purpose gun grease Refer to the following chart and Figure 8 for fitting locations and initial pumps Lubrication Chart Fitting Locations Initial Pumps Number of Places Service Interval 1 Front Caster Wheel Bearings 12 2 Daily 2 Front Ca...

Page 7: ...he HOT level shows the level of oil when it is at 225 F 107 C The COLD level shows the level of the oil when it is at 75 F 24 C Fill to the appropriate level depending upon the temperature of the oil For example If the oil is about 150 F 65 C Fill to halfway between the HOT and COLD levels If the oil is at room temperature about 75 F 24 C fill only to the COLD level Filling Out the Product Registr...

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