Maintenance
Note:
If machine does not pass any of these tests,
do not operate. Contact your authorized
EXMARK
SERVICE DEALER.
Important:
It is essential that operator safety
mechanisms be connected and in proper
operating condition prior to use for mowing.
Check for Loose Hardware
Service Interval: Before each use or daily
1. Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2. Visually inspect machine for any loose hardware
or any other possible problem. Tighten hardware
or correct the problem before operating.
Service Air Cleaner
Service Interval: Every 50 hours—Service
the air cleaner. (May
need more often under
severe conditions. See
the Engine manual for
additional information.)
Every 600 hours— Replace
the air cleaner elements.
(May need more often
under severe conditions.
See the Engine manual for
additional information.)
1. Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2. Loosen retaining clips and remove air cleaner
compartment cover.
3. Remove paper element. Check the condition
of the paper element. Replace if dirty, bent or
damaged.
4. Check the condition of the inner element. Replace
whenever it appears dirty, typically every other
time the paper element is replaced. Clean the base
around the inner element before removing, so
dirt does not get into the engine.
5.
Do Not
wash or use pressurized air to clean
paper element or inner element.
6. Reinstall elements. Position the cover so that the
rubber dust ejector is pointing downward and
secure with retaining clips.
Change Engine Oil
Service Interval: After the first 5 hours
Every 100 hours (May
need more often under
severe conditions.)
1. Stop engine, wait for all moving parts to stop, and
remove key. Engage parking brake.
2. Drain oil while engine is warm from operation.
3. The oil drain hose is located on right hand side
of engine. Place pan under machine to catch oil.
Remove plug from end of drain hose. Allow oil
to drain and replace oil drain plug. Torque plug
to 20-24 ft-lb.
4. Replace the oil filter every other oil change. Clean
around oil filter and unscrew filter to remove.
Before reinstalling new filter, apply a thin coating
of oil on the surface of the rubber seal. Turn
filter clockwise until rubber seal contacts the filter
adapter then tighten filter an additional 1/2 to
3/4 turn.
5. Clean around oil fill cap and remove cap. Fill to
specified capacity and replace cap.
6. Use oil recommended in engine owner’s manual.
Do Not
overfill. Start the engine and check for
leaks. Stop engine and recheck oil level.
Check Hydraulic Oil Level
Service Interval: Every 40 hours
1. Stop engine and wait for all moving parts to stop.
Engage parking brake.
2. Clean area around hydraulic reservoir cap and
remove cap. Oil level should be to the top of the
baffle inside the tank. If not, add oil. Use only
Exmark Premium Hydro oil. Replace hydraulic
reservoir cap and tighten until snug. Do Not
overtighten.
Note:
The baffle is labeled “HOT” and
“COLD”. The oil level varies with the
temperature of the oil. The “HOT” level shows
the level of oil when it is at 225°F (107°C). The
“COLD” level shows the level of the oil when
it is at 75°F (24°C). Fill to the appropriate level
depending upon the temperature of the oil. For
example: If the oil is about 150°F (65°C), fill to
halfway between the “HOT” and “COLD” levels.
24
Summary of Contents for TURF TRACER TT23KAEP
Page 1: ...TURF TRACER TT23KAEP MODEL ONLY For Serial Nos 790 000 Higher Part No 4500 382 Rev A ...
Page 11: ...Safety 103 2432 103 4935 116 0404 11 ...
Page 37: ...Schematics Hydraulic Diagram 37 ...
Page 39: ...Notes 39 ...
Page 40: ...Notes 40 ...
Page 41: ...Service Record Date Description of Work Done Service Done By 41 ...
Page 42: ...42 ...
Page 43: ...43 ...
